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[GMCnet] Starter Problem [message #280013] Tue, 16 June 2015 09:42 Go to previous message
glwgmc is currently offline  glwgmc   United States
Messages: 1014
Registered: June 2004
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Senior Member
Rebuilt starters acquired from chain auto stores seem to have solenoid issues far more often than they should. When you take yours out, remove the solenoid contactor and see if it looks like thin beer can metal with a little copper sputtered on. If so, it will likely randomly fail to pass enough current to spin the starter. On our Royale three of the four we have tried were that way and the failure always occurred in the most inconvenient place with a hot engine. Let it cool for an hour or two and it would start normally. Some say heat it the issue and suggest heat shields. That may help, but I think the root cause is these cheesy contactors. Jim Hupy has a rebuilder in Salem, OR that appears to use real copper contactors that are supposed to cure this issue. I sure hope so as we have this rebuilders starters in both our coaches now. The east and west coast Jims may also have good starter sources. No more chain store wonder rebuilds for me.

Also, be sure your battery-to-starter cable is at least 2 ga wire (0 or larger is better), not the 4 ga stuff you can buy off the shelf. Our starters can pull as much as 600 amps and a 4 ga wire will simply not support that. It is best to follow Gene Fisher’s suggestion to run a 2 ga or larger wire directly from the battery + to the starter and another from the battery - directly to the engine block. Far too often the frame to engine ground is insufficient to carry the starting current required. While you are at it, have a 2 ga or larger wire made to run from the battery + to the chassis side of the boost solenoid in case you have to use that. A 4 ga wire size is fine to run from the chassis side of the boost solenoid to the coach + to power the lights and other coach related circuits.

BTW, the starter is easy to remove and replace once you get the coach up on sturdy jack stands enough to be able to climb under there. Be sure to pull the negative cable off of the starting battery before you do anything else. Also, if you have a battery combiner disconnect that before you attempt top remove the starter cable as well. You don’t want sparks flying around in your face when you are upside down under there!

Jerry
Jerry & Sharon Work
Kerby, OR
glwork@mac.com
http://jerrywork.com

78 Royale 455
77/94 Clasco 455
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Message: 9
Date: Tue, 16 Jun 2015 07:38:13 -0400
From: Gary Mills
To: gmclist@temp.gmcnet.org
Subject: [GMCnet] Starter Problem
Message-ID:
Content-Type: text/plain; charset=utf-8; format=flowed

I think I have a problem with my starter. When I turn the key I only get
a click, as if the battery is low. This happens hot or cold and not
every time. Most times I can hit the boost switch and it will turn over.
But not always. When this does not work I lift the hatch and tap on the
starter with the handle of a hammer or screw driver. This seems to work
every time. But it is a real pain when the engine is hot. The starter is
not that old. It was a rebuild when I bought it. Could it be the
solenoid? Most all the wires are new and all are tight. Good ground to
the block of the engine. Is there something I could do, short of
removing it? That sucker is heavy. I think that was a stupid question.
I am sure it has to come out. Maybe have it rebuilt?

--
Gary W. Mills
Livonia, MI
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Jerry & Sharon Work
78 Royale
Kerby, OR
 
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