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Water Heater Repair - UGH! [message #206661] Thu, 02 May 2013 19:04 Go to previous message
SThornbg is currently offline  SThornbg   United States
Messages: 127
Registered: September 2011
Karma:
Senior Member
Confirmed the heater element is toast (switch on, no water in tank)

This is the original Type 2 unit in a '77 PB.

I'm trying to replace the element with the unit still installed. So, bolt removal - twisted off the top two, rounded off the bottom two. Cut off the rounded bolt heads with the Dremel and 4 or 5 cutoff discs. Then put a 1-inch hole in the side of the shroud so I could get a chisel between the element flange and the tank flange. Old element out.

Cut off the remainder of the bolts and started drilling. First hole defined the drill depth limit as I penetrated the tank.

I now have one slightly elongated hole and three fairly clean holes. Trying to tap with a 5/16 spiral tap but it seams the tap bottoms out against the tank before it cuts much thread.

So,any suggestions on how to proceed would be very much appreciated. Is JBWeld a good fix for the hole I put into the tank?

Thanks for any suggestions.

Steve Thornburg
South Bend, IN
'77 exPB "Tinker Toy"


Steve Thornburg South Bend, IN 77 exPB 455 "Tinker Toy"
 
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