Home » Public Forums » GMCnet » More Onan Issues (Fires but won't hold load)
More Onan Issues [message #279384] |
Mon, 08 June 2015 18:23 |
jtfred
Messages: 132 Registered: January 2015 Location: Grand Marais, MN
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My generator is having issues again. We used it over Memorial Day weekend and it ran, but not without issues. The O ring on the needle had somehow gotten damaged and I replaced it. I have not been able to get the generator to hold a load since. It will start (sometimes) but will run very rough not get up to speed.
I pulled the carb and made sure that there wasn't anything plugged. I tested the coil per the manual and it seems to be within specs. I jumped the 5 and 9 posts on the board and the fuel pump seems to be working. The plugs look a little black but not bad.
I was going to check the points, but when I removed the cover I found that there are none. It looks like it has an electronic ignition (not Pertronics) so I'm not sure how to check the timing. I do have the old points in the parts box as well as a replacement set of point. I may replace the old points to rule out an issue with the electronic ignition.
Let me know what you would recommend to try.
Thanks for the help!
John Fredrikson
Currently at Scout Camp by Molena, GA
1978 Eleganza
John Fredrikson
Grand Marais, MN
1978 Eleganza
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Re: More Onan Issues [message #279385 is a reply to message #279384] |
Mon, 08 June 2015 18:45 |
Steve
Messages: 506 Registered: September 2013 Location: East Greenville, Pa
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John,
One way to determine fuel vs. spark issues is to use a little starting fluid. Don't try to keep it running of starting fluid but give it a little taste and see if it smooths out. That would prove that have sufficient spark from the ignition to run properly. You don't want to do it excessively but a little bit for testing purposes has worked well for me.
1978 GMC Royal
Eastern Pennslyvania
1968 Chevrolet C20 396 Camper Special
1969 Chevrolet C20 Camper Special
1985 Buick Electra Park Avenue
1992 Camaro 25th Anniversary Heretage Edition Black
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Re: More Onan Issues [message #279392 is a reply to message #279384] |
Mon, 08 June 2015 19:21 |
Steve
Messages: 506 Registered: September 2013 Location: East Greenville, Pa
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John,
One more thing. I just noticed your sign off "Currently at Scout Camp" Hope you have a good time. I have been to Scout Camp every year over the past 20 years. Sleeping in the GMC sure beats sleeping on the ground.
1978 GMC Royal
Eastern Pennslyvania
1968 Chevrolet C20 396 Camper Special
1969 Chevrolet C20 Camper Special
1985 Buick Electra Park Avenue
1992 Camaro 25th Anniversary Heretage Edition Black
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Re: More Onan Issues [message #279417 is a reply to message #279392] |
Tue, 09 June 2015 07:49 |
jtfred
Messages: 132 Registered: January 2015 Location: Grand Marais, MN
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Steve wrote on Mon, 08 June 2015 20:21John,
One more thing. I just noticed your sign off "Currently at Scout Camp" Hope you have a good time. I have been to Scout Camp every year over the past 20 years. Sleeping in the GMC sure beats sleeping on the ground.
I wish I was sleeping in the GMC. I need to be by the boy's area, so I'm in a tent this week. The GMC worked great for getting them down here though.
I'll try the starter fluid and see what it does.
Thanks for the reply,
John
John Fredrikson
Grand Marais, MN
1978 Eleganza
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Re: More Onan Issues [message #279418 is a reply to message #279384] |
Tue, 09 June 2015 08:06 |
JohnL455
Messages: 4447 Registered: October 2006 Location: Woodstock, IL
Karma: 12
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Rather than the starting fluid just hand opperate the choke. If it improves as you begin to choke it, the carb is lean. If it deteriorates as you choke it it is allready too rich and choke is making it worse. Starting fluid is easier to ignite and can also mask weak spark momentarily. Be sure bith plugs are gapped at the seemingly wrong but correct .020. The thickness of a thumb nail if you have no feeler is a temporary guide.
John Lebetski
Woodstock, IL
77 Eleganza II
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Re: More Onan Issues [message #279419 is a reply to message #279418] |
Tue, 09 June 2015 08:15 |
jtfred
Messages: 132 Registered: January 2015 Location: Grand Marais, MN
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JohnL455 wrote on Tue, 09 June 2015 09:06Rather than the starting fluid just hand opperate the choke. If it improves as you begin to choke it, the carb is lean. If it deteriorates as you choke it it is allready too rich and choke is making it worse. Starting fluid is easier to ignite and can also mask weak spark momentarily. Be sure bith plugs are gapped at the seemingly wrong but correct .020. The thickness of a thumb nail if you have no feeler is a temporary guide.
It does improve with pushing the choke closed. I will doublecheck the plug gap as well.
Thanks,
John
John Fredrikson
Grand Marais, MN
1978 Eleganza
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Re: [GMCnet] More Onan Issues [message #279423 is a reply to message #279384] |
Tue, 09 June 2015 09:12 |
Ken Henderson
Messages: 8726 Registered: March 2004 Location: Americus, GA
Karma: 9
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John,
Since you have good spark, the electronic ignition is OK and there's no
use wasting time and effort going back to the unreliable points.
Incidentally, according to Pertronics, they DID make that unit for Onan.
The timing is fixed (at a less than optimal advance) so don't worry about
that. Sounds very much like you've still got a mixture problem.
And I still think it would be worth your time to decarbonize.
Ken H.
On Mon, Jun 8, 2015 at 7:23 PM, John Fredrikson wrote:
> My generator is having issues again. We used it over Memorial Day weekend
> and it ran, but not without issues. The O ring on the needle had somehow
> gotten damaged and I replaced it. I have not been able to get the
> generator to hold a load since. It will start (sometimes) but will run
> very rough
> not get up to speed.
>
> I pulled the carb and made sure that there wasn't anything plugged. I
> tested the coil per the manual and it seems to be within specs. I jumped
> the 5
> and 9 posts on the board and the fuel pump seems to be working. The plugs
> look a little black but not bad.
>
> I was going to check the points, but when I removed the cover I found that
> there are none. It looks like it has an electronic ignition (not
> Pertronics) so I'm not sure how to check the timing. I do have the old
> points in the parts box as well as a replacement set of point. I may replace
> the old points to rule out an issue with the electronic ignition.
>
> Let me know what you would recommend to try.
>
> Thanks for the help!
>
> John Fredrikson
> Currently at Scout Camp by Molena, GA
> 1978 Eleganza
> --
> John Fredrikson
> Fayetteville, GA
> 1978 Eleganza
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>
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Ken Henderson
Americus, GA
www.gmcwipersetc.com
Large Wiring Diagrams
76 X-Birchaven
76 X-Palm Beach
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Re: [GMCnet] More Onan Issues [message #279424 is a reply to message #279423] |
Tue, 09 June 2015 09:28 |
jtfred
Messages: 132 Registered: January 2015 Location: Grand Marais, MN
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The plug gaps were correct. I pulled the fuel line and jumpered the board to verify the flow and it checked out OK. I tried the starting fluid and it did fire and ran.
I will work on decarbonize this afternoon or tomorrow morning.
Thanks Ken!
John
Ken Henderson wrote on Tue, 09 June 2015 10:12John,
Since you have good spark, the electronic ignition is OK and there's no
use wasting time and effort going back to the unreliable points.
Incidentally, according to Pertronics, they DID make that unit for Onan.
The timing is fixed (at a less than optimal advance) so don't worry about
that. Sounds very much like you've still got a mixture problem.
And I still think it would be worth your time to decarbonize.
Ken H.
On Mon, Jun 8, 2015 at 7:23 PM, John Fredrikson wrote:
> My generator is having issues again. We used it over Memorial Day weekend
> and it ran, but not without issues. The O ring on the needle had somehow
> gotten damaged and I replaced it. I have not been able to get the
> generator to hold a load since. It will start (sometimes) but will run
> very rough
> not get up to speed.
>
> I pulled the carb and made sure that there wasn't anything plugged. I
> tested the coil per the manual and it seems to be within specs. I jumped
> the 5
> and 9 posts on the board and the fuel pump seems to be working. The plugs
> look a little black but not bad.
>
> I was going to check the points, but when I removed the cover I found that
> there are none. It looks like it has an electronic ignition (not
> Pertronics) so I'm not sure how to check the timing. I do have the old
> points in the parts box as well as a replacement set of point. I may replace
> the old points to rule out an issue with the electronic ignition.
>
> Let me know what you would recommend to try.
>
> Thanks for the help!
>
> John Fredrikson
> Currently at Scout Camp by Molena, GA
> 1978 Eleganza
> --
> John Fredrikson
> Fayetteville, GA
> 1978 Eleganza
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>
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John Fredrikson
Grand Marais, MN
1978 Eleganza
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Re: More Onan Issues [message #279434 is a reply to message #279392] |
Tue, 09 June 2015 13:09 |
bhayes
Messages: 263 Registered: March 2010
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Quote:One more thing. I just noticed your sign off "Currently at Scout Camp" Hope you have a good time. I have been to Scout Camp every year over the past 20 years. Sleeping in the GMC sure beats sleeping on the ground.
Having all boys, this is one of the reasons I got our GMC. Unfortunately, getting a GMC to many of our area council's camps is a challenge.
Bryan Hayes
'76 Eleganza II
Salt Lake City, Utah
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Re: More Onan Issues [message #279442 is a reply to message #279434] |
Tue, 09 June 2015 15:03 |
jtfred
Messages: 132 Registered: January 2015 Location: Grand Marais, MN
Karma: 0
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I wasn't able to drive it p to the campsite. The "road" was a little steep for the GMC. I had to back down the hill.
John
bhayes wrote on Tue, 09 June 2015 14:09Quote:One more thing. I just noticed your sign off "Currently at Scout Camp" Hope you have a good time. I have been to Scout Camp every year over the past 20 years. Sleeping in the GMC sure beats sleeping on the ground.
Having all boys, this is one of the reasons I got our GMC. Unfortunately, getting a GMC to many of our area council's camps is a challenge.
John Fredrikson
Grand Marais, MN
1978 Eleganza
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Re: More Onan Issues [message #279449 is a reply to message #279384] |
Tue, 09 June 2015 17:01 |
Carl S.
Messages: 4186 Registered: January 2009 Location: Tucson, AZ.
Karma: 13
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jtfred wrote on Mon, 08 June 2015 16:23My generator is having issues again. We used it over Memorial Day weekend and it ran, but not without issues. The O ring on the needle had somehow gotten damaged and I replaced it. I have not been able to get the generator to hold a load since. It will start (sometimes) but will run very rough not get up to speed.
I pulled the carb and made sure that there wasn't anything plugged. I tested the coil per the manual and it seems to be within specs. I jumped the 5 and 9 posts on the board and the fuel pump seems to be working. The plugs look a little black but not bad.
I was going to check the points, but when I removed the cover I found that there are none. It looks like it has an electronic ignition (not Pertronics) so I'm not sure how to check the timing. I do have the old points in the parts box as well as a replacement set of point. I may replace the old points to rule out an issue with the electronic ignition.
Let me know what you would recommend to try.
Thanks for the help!
John Fredrikson
Currently at Scout Camp by Molena, GA
1978 Eleganza
This may seem obvious but, after you replaced the O-ring on the main jet needle, did you adjust it for the best possible A/F mixture?
Carl Stouffer
'75 ex Palm Beach
Tucson, AZ.
Chuck Aulgur Reaction Arm Disc Brakes, Quadrabags, 3.70 LSD final drive, Lenzi knuckles/hubs, Dodge Truck 16" X 8" front wheels, Rear American Eagles, Solar battery charging. GMCSJ and GMCMI member
[Updated on: Wed, 10 June 2015 10:16] Report message to a moderator
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Re: [GMCnet] More Onan Issues [message #279463 is a reply to message #279419] |
Tue, 09 June 2015 21:11 |
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USAussie
Messages: 15912 Registered: July 2007 Location: Sydney, Australia
Karma: 6
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John,
I have not kept up with this thread and if someone has already suggested to or you have already rebuilt the carb I would suggest you
do so.
You can get a kit from JimK for $30
http://www.appliedgmc.com/prod.itml/icOid/892
and a can of this stuff from O'Reilly's
http://www.oreillyauto.com/site/c/detail/BRY3/0996/N0441.oap?ck=Search_parts+cleaner_-1_-1&keyword=parts+cleaner
for another $30.
I rebuilt the Onan carb on Double Trouble and it works great!
Regards,
Rob M.
The Pedantic Mechanic
Sydney, Australia
-----Original Message-----
From: Gmclist [mailto:gmclist-bounces@temp.gmcnet.org] On Behalf Of John Fredrikson
Sent: Tuesday, June 09, 2015 11:16 PM
To: gmclist@temp.gmcnet.org
Subject: Re: [GMCnet] More Onan Issues
JohnL455 wrote on Tue, 09 June 2015 09:06
> Rather than the starting fluid just hand opperate the choke. If it improves as you begin to choke it, the carb is lean. If it
deteriorates as you
> choke it it is allready too rich and choke is making it worse. Starting fluid is easier to ignite and can also mask weak spark
momentarily. Be sure
> bith plugs are gapped at the seemingly wrong but correct .020. The thickness of a thumb nail if you have no feeler is a temporary
guide.
It does improve with pushing the choke closed. I will doublecheck the plug gap as well.
Thanks,
John
--
John Fredrikson
Fayetteville, GA
1978 Eleganza
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Regards,
Rob M. (USAussie)
The Pedantic Mechanic
Sydney, Australia
'75 Avion - AUS - The Blue Streak TZE365V100428
'75 Avion - USA - Double Trouble TZE365V100426
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Re: [GMCnet] More Onan Issues [message #279467 is a reply to message #279424] |
Tue, 09 June 2015 21:27 |
Jim Miller
Messages: 501 Registered: March 2008
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> On Jun 9, 2015, at 10:28 AM, John Fredrikson wrote:
>
> I will work on decarbonize this afternoon or tomorrow morning.
The choke experiment you described indicates a fuel delivery problem as others have correctly pointed out. I would highly recommend against attempting the decarbonization until you have the engine running smoothly with the choke fully open. There is risk associated with the decarbonization procedure and a fuel delivery issue must be either corrected - or ruled out - before trying other things.
--Jim "saving the lives of Onans...one unit at a time" Miller
1977 Eleganza II
1977 Royale
Hamilton, OH
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1977 Eleganza II
1977 Royale
Hamilton, OH
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Re: [GMCnet] More Onan Issues [message #279501 is a reply to message #279467] |
Wed, 10 June 2015 10:13 |
jtfred
Messages: 132 Registered: January 2015 Location: Grand Marais, MN
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Jim,
I didn't get your message prior to decarbonizing the heads this morning. There wasn't much carbon buildup, but many of the nuts weren't on very tight at all.
After the decarbonizing it did start a bit better (though my starter is starting to grind quite a bit). It would fire and run but would die fairly quick. I was in the process of jumping the 5 and 9 terminals to bypass the low oil switch when I accidentally shorted the 5 terminal to ground. From looking at the manual and the forum, it looks like 5 is the fused power terminal, so I will try to track down the fuse. Hopefully I didn't fry the board. I think I have a spare board that the PO passed on to me (though I don't know the condition of the spare).
Thanks for your help!
John
Jim Miller wrote on Tue, 09 June 2015 22:27
> On Jun 9, 2015, at 10:28 AM, John Fredrikson wrote:
>
> I will work on decarbonize this afternoon or tomorrow morning.
The choke experiment you described indicates a fuel delivery problem as others have correctly pointed out. I would highly recommend against attempting the decarbonization until you have the engine running smoothly with the choke fully open. There is risk associated with the decarbonization procedure and a fuel delivery issue must be either corrected - or ruled out - before trying other things.
--Jim "saving the lives of Onans...one unit at a time" Miller
1977 Eleganza II
1977 Royale
Hamilton, OH
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John Fredrikson
Grand Marais, MN
1978 Eleganza
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Re: [GMCnet] More Onan Issues [message #279503 is a reply to message #279463] |
Wed, 10 June 2015 10:14 |
jtfred
Messages: 132 Registered: January 2015 Location: Grand Marais, MN
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Thanks Rob. I will order a kit from Jim.
John
USAussie wrote on Tue, 09 June 2015 22:11John,
I have not kept up with this thread and if someone has already suggested to or you have already rebuilt the carb I would suggest you
do so.
You can get a kit from JimK for $30
http://www.appliedgmc.com/prod.itml/icOid/892
and a can of this stuff from O'Reilly's
http://www.oreillyauto.com/site/c/detail/BRY3/0996/N0441.oap?ck=Search_parts+cleaner_-1_-1&keyword=parts+cleaner
for another $30.
I rebuilt the Onan carb on Double Trouble and it works great!
Regards,
Rob M.
The Pedantic Mechanic
Sydney, Australia
-----Original Message-----
From: Gmclist [mailto:gmclist-bounces@temp.gmcnet.org] On Behalf Of John Fredrikson
Sent: Tuesday, June 09, 2015 11:16 PM
To: gmclist@temp.gmcnet.org
Subject: Re: [GMCnet] More Onan Issues
JohnL455 wrote on Tue, 09 June 2015 09:06
> Rather than the starting fluid just hand opperate the choke. If it improves as you begin to choke it, the carb is lean. If it
deteriorates as you
> choke it it is allready too rich and choke is making it worse. Starting fluid is easier to ignite and can also mask weak spark
momentarily. Be sure
> bith plugs are gapped at the seemingly wrong but correct .020. The thickness of a thumb nail if you have no feeler is a temporary
guide.
It does improve with pushing the choke closed. I will doublecheck the plug gap as well.
Thanks,
John
--
John Fredrikson
Fayetteville, GA
1978 Eleganza
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John Fredrikson
Grand Marais, MN
1978 Eleganza
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Re: [GMCnet] More Onan Issues [message #279507 is a reply to message #279506] |
Wed, 10 June 2015 10:36 |
jtfred
Messages: 132 Registered: January 2015 Location: Grand Marais, MN
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Thanks Ken. Since I don't have the fuse in my spares kit, I guess I have a good excuse to slip out of camp and make a run to town.
Thanks again,
John
Ken Burton wrote on Wed, 10 June 2015 11:26The fuse is a 5 amp fuse mounted on the board itself.
John Fredrikson
Grand Marais, MN
1978 Eleganza
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Re: [GMCnet] More Onan Issues [message #279509 is a reply to message #279501] |
Wed, 10 June 2015 10:49 |
Mr ERFisher
Messages: 7117 Registered: August 2005
Karma: 2
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Jumper should be fused
On Wednesday, June 10, 2015, John Fredrikson wrote:
> Jim,
>
> I didn't get your message prior to decarbonizing the heads this morning.
> There wasn't much carbon buildup, but many of the nuts weren't on very tight
> at all.
>
> After the decarbonizing it did start a bit better (though my starter is
> starting to grind quite a bit). It would fire and run but would die fairly
> quick. I was in the process of jumping the 5 and 9 terminals to bypass the
> low oil switch when I accidentally shorted the 5 terminal to ground. From
> looking at the manual and the forum, it looks like 5 is the fused power
> terminal, so I will try to track down the fuse. Hopefully I didn't fry the
> board. I think I have a spare board that the PO passed on to me (though I
> don't know the condition of the spare).
>
> Thanks for your help!
>
> John
>
>
> Jim Miller wrote on Tue, 09 June 2015 22:27
>>> On Jun 9, 2015, at 10:28 AM, John Fredrikson wrote:
>>>
>>> I will work on decarbonize this afternoon or tomorrow morning.
>>
>> The choke experiment you described indicates a fuel delivery problem as
> others have correctly pointed out. I would highly recommend against
>> attempting the decarbonization until you have the engine running
> smoothly with the choke fully open. There is risk associated with the
>> decarbonization procedure and a fuel delivery issue must be either
> corrected - or ruled out - before trying other things.
>>
>> --Jim "saving the lives of Onans...one unit at a time" Miller
>> 1977 Eleganza II
>> 1977 Royale
>> Hamilton, OH
>>
>> _______________________________________________
>> GMCnet mailing list
>> Unsubscribe or Change List Options:
>> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>
>
> --
> John Fredrikson
> Fayetteville, GA
> 1978 Eleganza
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>
--
Gene Fisher -- 74-23,77PB/ore/ca
“Give a man a fish; you have fed him for today --- give him a URL and
-------
http://gmcmotorhome.info/
Alternator Protection Cable
http://gmcmotorhome.info/APC.html
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Re: More Onan Issues [message #279515 is a reply to message #279384] |
Wed, 10 June 2015 12:36 |
jhbridges
Messages: 8412 Registered: May 2011 Location: Braselton ga
Karma: -74
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Usually, all that happens when you inadvertently short it is, it lunches the fuse. Only way I've ever seen one blown in my limited experience, although I have seen a fair number which died of vibration.
--johnny
Foolish Carriage, 76 26' Eleganza(?) with beaucoup mods and add - ons.
Braselton, Ga.
I forgive them all, save those who hurt the dogs. They must answer to me in hell
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Re: More Onan Issues [message #279541 is a reply to message #279515] |
Wed, 10 June 2015 18:19 |
jtfred
Messages: 132 Registered: January 2015 Location: Grand Marais, MN
Karma: 0
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The fuse was blown. I was able to grab a replacement off the spare board. The board and oil pressure switch seem to be good.
I was able to get it to start and run (though not strongly) only by holding the choke fully closed. I tried to adjust the needle valve to richen the mixture, but wasn't able to adjust it enough to get it to run without the choke.
I do have a carb rebuild kit ordered from Jim K.
I'm at a loss as to what to try other than the rebuild kit.
John
John Fredrikson
Grand Marais, MN
1978 Eleganza
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