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[GMCnet] FW: Still dealing with Brakes [message #278685] Fri, 29 May 2015 22:22 Go to next message
Neil Fonville is currently offline  Neil Fonville   
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About to the point of just selling out and be done. Spent 15 hours installing 4 wheel disc brakes on the rear and about as much time getting the coaches brakes to actually work. Working is a pretty loose term here too. After getting the kit installed, I have really no braking. Spent ton of time bleeding with various methods. Then, I installed a new master cylinder 34 mm model from O'riley and a new all disc PV4 combiner valve. Spend the last 6 hours bleeding. Not much better. I bleed with a suction bleeder from Harbor Freight. Ran a quart of fluid through and no bubbles. Brakes are worse than when I started. I can't think there is air in the system at this point. Dumped $1800 in parts and lots of time. Frustrated that there is no qualified mechanics in the DFW area to help maintain my coach. The person referred by local GMCers lives in Athens 60 miles away. Not practical as he has a full time job and does not have time for big projects. The thrill is now gone an
d I'm about to fire sell a nice GMC II with no brakes. Any idea what needs to be the next step to get this thing back on the road? Where is the closest place to get someone qualified to get this coach fixed?

Frustrated GMC owner in DFW
Neil Fonville
Allen, TX
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1975 GMC II Allen, TX
Re: [GMCnet] Still dealing with Brakes [message #278686 is a reply to message #278685] Fri, 29 May 2015 23:08 Go to previous messageGo to next message
ljdavick is currently offline  ljdavick   United States
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Neil,

I’ve been there. Well, in the neighborhood of there, but never to the tune of $1,800… I have had very good success with the cheapie Harbor Freight vacuum sucker but I just have a feeling in my bones that pressure bleeding is different than suction bleeding. All I can figure is that with pressure bleeding all the braking components are at their maximum, pad permitting, and maybe there is some place for air to hide when retracted.

I could be blowing air - but know that many of us have been frustrated by these baby’s too. It’ll be sweet when it works.


Larry Davick
A Mystery Machine
1976(ish) Palm Beach
Fremont, CA

> On May 29, 2015, at 8:22 PM, Neil Fonville wrote:
>
> About to the point of just selling out and be done. Spent 15 hours installing 4 wheel disc brakes on the rear and about as much time getting the coaches brakes to actually work. Working is a pretty loose term here too. After getting the kit installed, I have really no braking. Spent ton of time bleeding with various methods. Then, I installed a new master cylinder 34 mm model from O'riley and a new all disc PV4 combiner valve. Spend the last 6 hours bleeding. Not much better. I bleed with a suction bleeder from Harbor Freight. Ran a quart of fluid through and no bubbles. Brakes are worse than when I started. I can't think there is air in the system at this point. Dumped $1800 in parts and lots of time. Frustrated that there is no qualified mechanics in the DFW area to help maintain my coach. The person referred by local GMCers lives in Athens 60 miles away. Not practical as he has a full time job and does not have time for big projects. The thrill is now gone an
> d I'm about to fire sell a nice GMC II with no brakes. Any idea what needs to be the next step to get this thing back on the road? Where is the closest place to get someone qualified to get this coach fixed?
>
> Frustrated GMC owner in DFW
> Neil Fonville
> Allen, TX
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Larry Davick
A Mystery Machine
1976(ish) Palm Beach
Fremont, Ca
Howell EFI + EBL + Electronic Dizzy
Re: [GMCnet] FW: Still dealing with Brakes [message #278688 is a reply to message #278685] Sat, 30 May 2015 01:05 Go to previous messageGo to next message
Adrien G. is currently offline  Adrien G.   United States
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Location: Burns Flat, OK 73624
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Neil Fonville wrote on Fri, 29 May 2015 22:22
About to the point of just selling out and be done. Spent 15 hours installing 4 wheel disc brakes on the rear and about as much time getting the coaches brakes to actually work. Working is a pretty loose term here too. After getting the kit installed, I have really no braking. Spent ton of time bleeding with various methods. Then, I installed a new master cylinder 34 mm model from O'riley and a new all disc PV4 combiner valve. Spend the last 6 hours bleeding. Not much better. I bleed with a suction bleeder from Harbor Freight. Ran a quart of fluid through and no bubbles. Brakes are worse than when I started. I can't think there is air in the system at this point. Dumped $1800 in parts and lots of time. Frustrated that there is no qualified mechanics in the DFW area to help maintain my coach. The person referred by local GMCers lives in Athens 60 miles away. Not practical as he has a full time job and does not have time for big projects. The thrill is now gone an
d I'm about to fire sell a nice GMC II with no brakes. Any idea what needs to be the next step to get this thing back on the road? Where is the closest place to get someone qualified to get this coach fixed?

Frustrated GMC owner in DFW
Neil Fonville
Allen, TX
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Neil,

You didn't say anything about bleeding the master cylinder. If not, then bench bleed the MC is first. Make 2 tubes from outlets and bent to reach into the fluid of the reservoirs (when bleeding don't let the end of the tubes get exposed). With the MC in vice, cycle the piston at a moderate rate until there's only clear fluid
being cycled. Now mount the MC, don't drain or remove bleed tubes jet, when mounted remove one bleed tube at the time to connect the brake tube, and top off the MC.

The next step is best accomplished with a power bleeder, it provides fluid pressure and volume to push the air out. Figure on bleeding the system twice to make sure all air is out, and it may take 2 qts to do it. I don't reuse bleed fluid, possible contamination.

Start bleeding from the farthest point from the MC, right rear, then right front, left rear, left front. I use clear jar with a hose into fluid as an air lock.
Make sure that the vacuum seal that's between the booster and MC is still there, or the booster won't work.

I've never have had success with a suction bleeding, lack of fluid volume and speed of fluid through the tubes.

For the pressure pot I used a 1/2 gal. garden sprayer and made the MC cover. Jim Hupy makes covers and ?.


Hopefully this will bring you over the hump. Be persistent, don't give up.






Adrien & Jenny Genesoto 75 Glenbrook (26-3) Mods LS3.70 FD / Reaction Sys / 80mm Front&Intermidiate / Hydroboost / 16" Tires / Frame Rebuild / Interior Rebuild Yuba City,Ca. Text 530-nine-3-three-3-nine-nine-6

[Updated on: Sat, 30 May 2015 01:12]

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Re: [GMCnet] FW: Still dealing with Brakes [message #278693 is a reply to message #278685] Sat, 30 May 2015 02:48 Go to previous messageGo to next message
John T. is currently offline  John T.   United States
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Registered: February 2014
Location: Houston Tex.
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Neil.
Alot of good advice here. What Rob said is a good way of accomplishing this. He and I did use his power bleeder for my brakes when I had replaced rubber lines with the SS ones. I to have had no luck with suction bleeding on other projects as Adrien said and yes bench bleeding the MC is worth a try as well. I have seen it where a new MC was bad right out of the box and you could end up going though a few to get a good one.

I do wonder if what Rob had found out before on the thicker MC body's where it bolts to the booster could be a culprit.

As for a mechanic in your area I'm sorry to report but I have no advice there being that I live in Houston. If you had time during weekdays I would be happy to come up and lend a hand for a day or two if this would help.




John T. Humble Texas. '77 Eleganza II? '74 Sequioa (Parts coach)
Re: [GMCnet] FW: Still dealing with Brakes [message #278694 is a reply to message #278688] Sat, 30 May 2015 06:25 Go to previous messageGo to next message
Neil Fonville is currently offline  Neil Fonville   
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Thanks everyone. I have actually had a chance to sleep on it and my frustration level is now under control and back to rational thinking. So a few questions.

I will go back a bench bleed the MC because that will help determine if it is defective. I did buy a "new" one and not reman but who knows. Did I get the correct or best part for the job? I used part number Oriley's part number NMC1668.
http://www.oreillyauto.com/site/c/search.oap?keyword=nmc1668

The friend helping me wondered if having the block behind the pedal is restricting the pedal throw to not allow enough pressure to build when pump bleeding? I have a small block of 2x4. Is that necessary with this MC model? Can you blow the seal out on it or is this just necessary on the OEM MC?

Also, I beat the mounting bracket flat and mounted the MC in front of the bracket. I was expecting the pedal to have a slight soft feel for say the first 2% of pedal movement and then stiff up with braking action beginning. The push rod length being 2mm (thickness of the bracket) or so too short. Is that expectation correct? Currently the pedal goes to at least 50% of pedal movement before any braking action begins when the coach is moving. It does not take near as much when we have the wheels off and see the calipers close.

Glad to hear the vacuum bleed was not useful to others. I just assumed since I was getting a clean solid stream of fluid that meant no air. I guess that's a bad assumption and there can be air pockets in the system because the pressure is too low to suck the air out?

Brake fluid is cheap. I have used 4 quarts in the process and will use another 4 if that what it takes.

Last question. If my local brake and muffler shop has a bleeder that pushes fluid from the caliper to the MC, is that better than the pressure bleeder?

Sure love this GMC but sometimes it's like your kids. You just can't control all it's actions and outcomes but you sure do love them.

Thanks again.


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1975 GMC II Allen, TX
Re: [GMCnet] FW: Still dealing with Brakes [message #278695 is a reply to message #278685] Sat, 30 May 2015 06:33 Go to previous messageGo to next message
lqqkatjon is currently offline  lqqkatjon   United States
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these stories I read now and again just bum me out. It should not be this difficult.

You have already spent $1800.00, spend another $75+ shipping on Jim Hupy's bleeder:

http://bdub.net/jhupy/

I am almost certain if you bleed using his bleeder, then you can almost certain troubleshoot everything else but air in the system. Plus less frustration with any other bleeding method.

to give you an example on how well I think it works, I have had a leak in my rear drums for a while(maybe 2 summers). I just check the fluid before I leave, and top it off. Well, something changed, and when i went to leave last friday, I checked the fluid and the reservoir for the rear brakes (front) was empty. It usually is at most 1/2 down, but my coach has been sitting for 6-8 weeks. I filled it up, tested the brakes and for sure I had not much of a peddle.

I hooked up the Jim hupy bleeder(maybe 3-5 minutes) cracked the bleeders. and I had my pedal back and I was in business again in about 10-15 minutes. after a couple hundred mile weekend, my reservoir is still topped off, so not sure what is up. I ordered all new rear brake parts, and will be rehabbing the rear in the next week.

I have piece mealed my braking system since I have owned my coach. not smart, but after buying that pressure bleeder, I can't see how I have lived without it for so many years. I have not yet, once not finished a 10 minute bleeding job with it and not had a solid good pedal, or issue with any air in the line. I have bleed my gmc maybe 5-10 times. a couple jeep wranglers. and 2-3 other misc. vehicles.



There is tons of coaches out there that stop plenty well. try not to let this discourage you.

I don't know what you have going with the modified braking system. The only other thing that can be hard to diagnose, is the right push rod for whatever booster/master cylinder setup you have that might throw things off.





Jon Roche 75 palm beach EBL EFI, manny headers, Micro Level, rebuilt most of coach now. St. Cloud, MN http://lqqkatjon.blogspot.com/

[Updated on: Sat, 30 May 2015 06:35]

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Re: [GMCnet] FW: Still dealing with Brakes [message #278696 is a reply to message #278694] Sat, 30 May 2015 06:53 Go to previous messageGo to next message
Ken Henderson is currently offline  Ken Henderson   United States
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Registered: March 2004
Location: Americus, GA
Karma: 9
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Neil,

There are a number of possible issues regarding your brake situation, but
the first one is clear: Your Booster-to-MC push rod is too short by at
least 0.100" -- the thickness of the bracket you mounted between the
booster and the MC. Here's one way to measure the length you need to make
a replacement pushrod:
http://www.gmcmhphotos.com/photos/g6289-master-cylinder-pushrod-gauge.html

If you don't want to fool with that, you can go the "modeling clay" route
-- put a dab of that on the end of the OEM pushrod, re-mount the MC
temporarily, then measure the length to which the clay is deformed. Take
about 0.005" off of that dimension for the new pushrod. Be sure the
profiles of the ends of the replacement match the original. DO NOT make it
too long or your brakes will lock up.

You say braking action begins at 50% pedal travel. With the short push rod
and new, unseated pads, I don't consider that abnormal. If the coach
stops, you need to drive it to "bed in" the pads. The pedal height and
braking action will continue to improve for at least 1000 miles (at least
it takes that long with my light braking habits).

Let us know what the situation is after you install a long-enough push rod.

Ken H.
Americus, GA
'76 X-Birchaven w/Cad500/Howell EFI & EBL,
Manny Brakes & 1-Ton, etc., etc.
www.gmcwipersetc.com

On Sat, May 30, 2015 at 7:25 AM, Neil Fonville wrote:

> Thanks everyone. I have actually had a chance to sleep on it and my
> frustration level is now under control and back to rational thinking. So a
> few questions.
>
> I will go back a bench bleed the MC because that will help determine if it
> is defective. I did buy a "new" one and not reman but who knows. Did I
> get the correct or best part for the job? I used part number Oriley's part
> number NMC1668.
> http://www.oreillyauto.com/site/c/search.oap?keyword=nmc1668
>
> The friend helping me wondered if having the block behind the pedal is
> restricting the pedal throw to not allow enough pressure to build when pump
> bleeding? I have a small block of 2x4. Is that necessary with this MC
> model? Can you blow the seal out on it or is this just necessary on the OEM
> MC?
>
> Also, I beat the mounting bracket flat and mounted the MC in front of the
> bracket. I was expecting the pedal to have a slight soft feel for say the
> first 2% of pedal movement and then stiff up with braking action
> beginning. The push rod length being 2mm (thickness of the bracket) or so
> too short. Is that expectation correct? Currently the pedal goes to at
> least 50% of pedal movement before any braking action begins when the coach
> is moving. It does not take near as much when we have the wheels off and
> see the calipers close.
>
> Glad to hear the vacuum bleed was not useful to others. I just assumed
> since I was getting a clean solid stream of fluid that meant no air. I
> guess that's a bad assumption and there can be air pockets in the system
> because the pressure is too low to suck the air out?
>
> Brake fluid is cheap. I have used 4 quarts in the process and will use
> another 4 if that what it takes.
>
> Last question. If my local brake and muffler shop has a bleeder that
> pushes fluid from the caliper to the MC, is that better than the pressure
> bleeder?
>
> Sure love this GMC but sometimes it's like your kids. You just can't
> control all it's actions and outcomes but you sure do love them.
>
> Thanks again.
>
>
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
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>
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Ken Henderson
Americus, GA
www.gmcwipersetc.com
Large Wiring Diagrams
76 X-Birchaven
76 X-Palm Beach
Re: [GMCnet] FW: Still dealing with Brakes [message #278697 is a reply to message #278696] Sat, 30 May 2015 07:03 Go to previous messageGo to next message
Neil Fonville is currently offline  Neil Fonville   
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So now the really dumb question. How do you remove the push rod?

I¹ll either build or acquire the Hupy bleeder for sure.

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1975 GMC II Allen, TX
Re: [GMCnet] FW: Still dealing with Brakes [message #278701 is a reply to message #278697] Sat, 30 May 2015 08:17 Go to previous messageGo to next message
Ken Henderson is currently offline  Ken Henderson   United States
Messages: 8726
Registered: March 2004
Location: Americus, GA
Karma: 9
Senior Member
Remove the MC, grab the rounded end of the shiny push rod, and pull. It's
about 2.5" long, flat on the hidden end. Should fit snugly in the plastic
push rod (which will also pull out, but needn't).

Ken H.

On Sat, May 30, 2015 at 8:03 AM, Neil Fonville wrote:

> So now the really dumb question. How do you remove the push rod?
>
> I¹ll either build or acquire the Hupy bleeder for sure.
>
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Ken Henderson
Americus, GA
www.gmcwipersetc.com
Large Wiring Diagrams
76 X-Birchaven
76 X-Palm Beach
Re: [GMCnet] FW: Still dealing with Brakes [message #278704 is a reply to message #278685] Sat, 30 May 2015 08:47 Go to previous messageGo to next message
Larry is currently offline  Larry   United States
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Registered: January 2004
Location: Menomonie, WI
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Senior Member
I had a similar situation in November-December of 2014, when I went to a new sensitized booster. At the same time I choose to put in a new/rebuilt MC. I choose the same 34mm MC that you had listed from O"Reily's, but got it from AutoValue. I spent many hours trying to bleed the brakes with poor results...meaning that I had low pedal and poor brakes. I removed the MC for another bench bleed. When bleeding, I found that I was able to bleed the rear piston in the cylinder...good flow of fluid when depressing the pushrod. But none or very little flow from the front piston. I returned it to AutoValue in exchange for another one that they had to get from another store. Same problem. They gave me another one and that 3rd one also would not bench bleed. I brought it into AutoValue and had the counter person (a former mechanic...a known good mechanic) try to bleed it. He had the same issue of not being able to bench bleed the forward piston. So, they got me another one from another store. Two more MC"s and still no comple bleeding. I finally borrowed a known good MC (GMC original, not the 34mm style) and installed it. Braking problems gone!! Good pedal, and good brakes. So, I called Dave L and spent some time talking with him about this. Found out that he had a identical problem with bleeding the 34mm while trying to put together a demonstration bench for a GMCMI rally tech session. He could not bleed the front piston in the MC. He finally got a long bar and using some built in leverage, was finally able to break the front piston loose. It then bled fine and worked fine on his demo bench.

I concluded from this whole experience that because of the age of the vehicles involved, that these MC's are not movers in terms of sales, so many of them are MC's that have been sitting on part store shelves for years. During that time the seals and pistons have corroded and frozen in the bore. Dave was able to put enough leverage and pressure on his to finally break it loose, and it then worked properly.

So, what I'm saying here is that there is a good possibility that your rebuilt MC is the problem. So, are you getting a good bench bleed from the MC from both the front and rear pistons? Is there good flow from BOTH recirculation tubes while bench bleeding? If not, you may have a bad MC, with the front piston frozen in the bore. It is not good enough to put enough pressure on the pushrod to "break it loose" because then you have a issue with corrosion that may (sooner than later) take out that seal and render the MC useless.
So, my suggestion is find a known working MC. Bench bleed it and install it. If an known good MC works and solves your bleeding and braking issues...well...you gotta find a MC that bench bleeds from both front and rear pistons on the first push of the pushrod. You may have to return as many as is necessary to get one that bleeds right up front.

Just what I'd do...


Larry Smile
78 Royale w/500 Caddy
Menomonie, WI.
Re: [GMCnet] FW: Still dealing with Brakes [message #278709 is a reply to message #278694] Sat, 30 May 2015 09:10 Go to previous messageGo to next message
Terry Taylor is currently offline  Terry Taylor   United States
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Location: San Lorenzo, CA
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I don't recommend this method. It is possible to push the shuttle in the MC out of position and then you need a new MC.

On 5/30/2015 4:25 AM, Neil Fonville wrote:
> Last question. If my local brake and muffler shop has a bleeder that pushes fluid from the caliper to the MC, is that better than the pressure bleeder?

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Re: [GMCnet] FW: Still dealing with Brakes [message #278713 is a reply to message #278694] Sat, 30 May 2015 10:27 Go to previous messageGo to next message
A Hamilto is currently offline  A Hamilto   United States
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Neil Fonville wrote on Sat, 30 May 2015 06:25
...The friend helping me wondered if having the block behind the pedal is restricting the pedal throw to not allow enough pressure to build when pump bleeding? I have a small block of 2x4. Is that necessary with this MC model? Can you blow the seal out on it or is this just necessary on the OEM MC?...
The block is not necessary on a new master cylinder. People use a block behind the pedal to keep from getting the seals in an old master cylinder from getting into the gunk at the bottom of the cylinder and ruining them.

Since you have a new master cylinder, get that block out of the way.
Re: [GMCnet] FW: Still dealing with Brakes [message #278723 is a reply to message #278685] Sat, 30 May 2015 12:21 Go to previous messageGo to next message
Matt Colie is currently offline  Matt Colie   United States
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Location: S.E. Michigan
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Senior Member
Neil,

It is time for me to throw in here.

As it sounds like you have to have the master cylinder out anyway to check the pushrod, you might was well check the bench bleed. Shake the box it came in. Some manufactures package a set of plastic tubes and fitting for bench bleeding in the kit.

Now....
Brake shops force fluid in from the bottom because it is simple equipment that is adaptable and takes little expertise. It has a problem that few will mention. The bleed screw is at the high point and the system connection is not. So, it is difficult to get an old system bled well. They don't care, they just call you and tell you that lots more parts are needed. It also forces break fluid which is hydroscopic (collects water and helps corrosion) into the bleeder threads. That is not good for long life.

Some assembly plants do a similar thing. but they put a vacuum pump on the reservoir and let it suck fluid in from the bleeders. They also know how many CCs each should take and that is how much goes in. It ain't Midas guys....

A from the top "Hupy" style pressure bleeder has only one drawback and that is that it will make a mess if you don't let the pressure off in the right order. It is also only adaptable to the single design of master cylinder reservoir. (That is not good for me personally as I have many different.) They do work very well and can be used without a helper.

Vacuum bleeders are neat if:
A - you have a helper or a can siphon to keep the reservoir full, and
B - you remember to wrap the bleed screws in teflon tape or coat same with pipe dope to seal the loose threads. This is required as the air leaking through the bleeder threads will look like air coming out of the system
(This is also good if you live where there is corrosion as the bleed screws will unscrew the next time you need them. It is good to do no matter how you bleed.)

Another good thing that a vacuum bleed set does (the Hazard Fright version - I mean a little vacuum pump and a glass jar.) is that you can de-fluid a brake system before you open it to work on it and everything stays lots cleaner.

Stay with it guy, the fight is worth the win..

Matt


Matt & Mary Colie - Chaumière -'73 Glacier 23 - Members GMCMI, GMCGL, GMCES
Electronically Controlled Quiet Engine Cooling Fan with OE Rear Drum Brakes with Applied Control Arms
SE Michigan - Near DTW - Twixt A2 and Detroit
Re: [GMCnet] FW: Still dealing with Brakes [message #278733 is a reply to message #278723] Sat, 30 May 2015 16:00 Go to previous messageGo to next message
Neil Fonville is currently offline  Neil Fonville   
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Update: I went back out today with a clearer head. I pulled the MC and
redid the bench bleed watching it very closely. As others had
experienced, my front chamber was not pushing the same amount of fluid.
On the back chamber when pressing the plunger (not sure that¹s the right
name), I got bubbles of air about the first 10 times. Then a smooth
steady stream. The front would never quit bubbling air even after at
least a hundred cycles and almost no fluid flowed. Tomorrow I will
installed the new MC after confirming it works and is bleed. I¹ll report
back. Thanks for all the input. Lots of good info from this community.
Neil


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1975 GMC II Allen, TX
Re: [GMCnet] FW: Still dealing with Brakes [message #278754 is a reply to message #278733] Sat, 30 May 2015 23:10 Go to previous messageGo to next message
Bullitthead is currently offline  Bullitthead   United States
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On all of the master cylinders I have replaced in the past 40 years, I cannot recall any that had any type of bracket between the master cylinder and the booster. It would violate the vacuum seal and make the brake actuation too far down in the pedal travel. Is this the way you have it installed or am I misunderstanding your mounting description? I haven't looked at mine since reading this thread, and if there is a bracket between the M/C and the booster, I will be really surprised and then stand corrected with a boot to the head...

Terry Kelpien ASE Master Technician 73 Glacier 260 Smithfield, Va.
Re: [GMCnet] FW: Still dealing with Brakes [message #278758 is a reply to message #278754] Sun, 31 May 2015 02:50 Go to previous messageGo to next message
emerystora is currently offline  emerystora   United States
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The original bracket went over the front of the master cylinder but if one uses the recommended master cylinder (I don't remember the size as I am in bed) to get more volume for rear disc brakes that bracket will not fit over the outside so many have flattened the tabs and put it between the booster and the master cylinder. That requires using a longer push rod.

Emery Stora
77 Kingsley
Frederick, CO

> On May 30, 2015, at 10:10 PM, Terry wrote:
>
> On all of the master cylinders I have replaced in the past 40 years, I cannot recall any that had any type of bracket between the master cylinder and
> the booster. It would violate the vacuum seal and make the brake actuation too far down in the pedal travel. Is this the way you have it installed or
> am I misunderstanding your mounting description? I haven't looked at mine since reading this thread, and if there is a bracket between the M/C and the
> booster, I will be really surprised and then stand corrected with a boot to the head...
> --
> Terry Kelpien
> ASE Master Technician
> 73 Glacier 260
> Smithfield, Va.
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Re: [GMCnet] FW: Still dealing with Brakes [message #278761 is a reply to message #278754] Sun, 31 May 2015 05:54 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
Messages: 15912
Registered: July 2007
Location: Sydney, Australia
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Senior Member
Terry,

You are correct.

Check Maintenance Manual X-7525 / Section 5 - Brakes / Page 5-20 / Figure 14 and 15 and you can see that the bracket goes on top of
the master cylinder mounting flanges.

Parts Book 78Z / Section 4 - Brakes / Page 4 - 6 / Figure 4.005 Pedal - Brake (incl. Shaft) shows the same thing.

However, when one installs four additional calipers on the rear wheels the OEM master cylinder does not provide enough fluid when
the brake pedal is depressed to feed six calipers. To obtain more fluid a P-3 master cylinder is used.

The OEM bracket interferes with the P-3 master cylinder so you need to beat it flat or buy a kit like this:

http://www.appliedgmc.com/prod.itml/icOid/1016

Which as you can see comes with a flat bracket.

You are correct placing the bracket between the P-3 master cylinder and the booster violates the vacuum seal.

If you check Parts Book 78Z / Section 4 - Brakes / Page 4 -8 Booster - Power Brake / Key 9 / Part Number 5460935 / Description -
Seal you will see it is cup shaped. That cup shaped seal is virtually impossible to find. That seal performed two functions; 1)
sealed the vacuum 2) located the master cylinder in the center of the booster.

http://shop.docrebuild.com/1963-1967corvettepbfrontshellsealoriginalgm18005270.aspx

or

http://shop.docrebuild.com/1963CorvettePBFrontShellSealOriginalGM5460935.aspx

Note that it is the same part number as the one in 78Z but it is NOT cup shaped!

BTW this guy won't sell to you unless you have a Corvette! I tried to order a 5460935 from him and he cancelled the order.

If you have any connections and could find the cup shaped seals it would be great!

Oh yeah, Dave Lenzi uses the 5460935 flat type and machines a thin walled spacer that goes around the tail shaft of the master
cylinder and centers it and pushes the seal all the way down in the booster's bore. He does NOT sell those parts separately they
come with any booster he rebuilds.

Regards,
Rob M.

-----Original Message-----
From: Terry

On all of the master cylinders I have replaced in the past 40 years, I cannot recall any that had any type of bracket between the
master cylinder and the booster. It would violate the vacuum seal and make the brake actuation too far down in the pedal travel. Is
this the way you have it installed or am I misunderstanding your mounting description? I haven't looked at mine since reading this
thread, and if there is a bracket between the M/C and the booster, I will be really surprised and then stand corrected with a boot
to the head...
--
Terry

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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: [GMCnet] FW: Still dealing with Brakes [message #278775 is a reply to message #278761] Sun, 31 May 2015 11:25 Go to previous messageGo to next message
Bullitthead is currently offline  Bullitthead   United States
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Registered: November 2013
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Senior Member
And I have a couple of those cup seals in my boxes of caps and plugs...didn't know they were hard to find, but saved them because I'm a pack rat and rarely throw anything away. Think I got them from a Lincoln Town Car and some kind of import that I replaced the boosters on years ago. Don't know if they would fit the GMC, but I do know they didn't come from one.

Terry Kelpien ASE Master Technician 73 Glacier 260 Smithfield, Va.
Re: [GMCnet] FW: Still dealing with Brakes [message #278777 is a reply to message #278685] Sun, 31 May 2015 12:29 Go to previous messageGo to next message
Steve is currently offline  Steve   United States
Messages: 506
Registered: September 2013
Location: East Greenville, Pa
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Senior Member
Neil,

Your description of bench bleeding the mc where you continue to get air bubbles is something I have seen before. A recommendation I got in that situation was to put a plug in the rear chamber once it is properly blend. This allows more fluid to flow to the front chamber. I had that situation on my 69 Chevy work truck. Once I plugged the rear chamber the front chamber finally bench bled properly with no bubbles.

I spent a few weeks on my GMC brakes before everything came together. You will get there.


1978 GMC Royal
Eastern Pennslyvania
1968 Chevrolet C20 396 Camper Special
1969 Chevrolet C20 Camper Special
1985 Buick Electra Park Avenue
1992 Camaro 25th Anniversary Heretage Edition Black
Re: [GMCnet] FW: Still dealing with Brakes [message #278780 is a reply to message #278777] Sun, 31 May 2015 12:39 Go to previous messageGo to previous message
Bullitthead is currently offline  Bullitthead   United States
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Registered: November 2013
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Senior Member
Steve is right, have had to do that on a few bench bleeds. No rhyme or reason, just some refused to completely bleed without plugging that port. I guess they need the pressure built up in the rear system in order to fully compress the front system.

Terry Kelpien ASE Master Technician 73 Glacier 260 Smithfield, Va.
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