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Home » Public Forums » GMCnet » BLOW OUT WITH ONE TON (Hard to control - NOT! A Long Learning Experience)
BLOW OUT WITH ONE TON [message #270176] Thu, 22 January 2015 22:07 Go to next message
hal kading is currently offline  hal kading   United States
Messages: 642
Registered: February 2004
Location: Las Cruces NM
Karma: 4
Senior Member
A poster on Facebook implied that a front tire blow out with the One Ton conversion would be hard to handle. Our left front tire blew on the way to Chippewa Falls. We were passing another vehicle on I-35 north of Kansas City, doing about 70 mph when KA-BANGITY-BANGITY-BANGITY-BANGITY that didn't stop until we pulled over onto the shoulder and stopped. My first though was a broken drive axle or CV joint as the banging was right under my seat. One look revealed a blown tire. There were absolutely no control problems. The noise was the broken steel belt hitting the floor under my seat

Background information. After installing the GM 502, we adjusted the ride height, which took all the available adjustment on the left front torsion bar and was still not perfect. On one of the first test runs, pulling out of a service station with a steep ramp we noticed the upper aft corner of the right windshield popped out of the rubber. Later noticed the lower left windshield was coming out too. Ended up with both of them cracked and then replaced. New ones didn't fit well at all, top center of opening was displaced from bottom by 1/2" or more. Humm, I hadn't noticed that before. Later when we weighed the coach at Dothan, left front wheel was 1250 lbs more than the right front! Rear unbalance was the opposite, about 450 lbs, not near as bad, or about 12 psi difference on the suspension air pressure. Borrowed the scales and readjusted the torsion bars to within 200 lbs unbalance front left to right. Noticeable improvement in driving! When back home, more adjusting and got it to almost perfect left to right and just a lb or two difference in rear suspension air pressure. Windshield center post now lined up much better. Ride height in spec. Time and many miles pass.

About 200 or 250 miles before the blow out I noticed a high frequency vibration that seemed to be in area of left front. Checked every thing I could think of and found nothing . Drive axle bolts tight, no temps out of line, (didn't closely check tire as the vibration seemed to be too high frequency). Tire was a Goodrich Commercial TA, 6 years old, that showed no age or other distress. I'll report later how many miles it had after the overload and before it failed. I don't think age of tire had anything to do with the failure. Tire store 8 miles away had a perfect match in stock!

Total repair cost - approximately $3500. Expensive stupidity!

Hal Kading 78 Buskirk Las Cruces NM

Re: [GMCnet] BLOW OUT WITH ONE TON [message #270206 is a reply to message #270176] Fri, 23 January 2015 11:05 Go to previous messageGo to next message
Byron Songer is currently offline  Byron Songer   United States
Messages: 1912
Registered: August 2007
Location: Louisville, KY
Karma: -2
Senior Member

So, the bottom line is:

• Get things balanced and aligned correctly.
• Handling a front tire blowout with the 1-ton suspension is no problem.

Is this a good assumption. Good anecdotal information to counter the
non-factual assumption and statement made on Facebook.

Byron Songer
Kissimmee, FL where an evening storm is expected

On 2015-01-22 23:07, Hal Kading wrote:
> A poster on Facebook implied that a front tire blow out with the One
> Ton conversion would be hard to handle. Our left front tire blew on
> the way to
> Chippewa Falls. We were passing another vehicle on I-35 north of
> Kansas City, doing about 70 mph when
> KA-BANGITY-BANGITY-BANGITY-BANGITY that didn't
> stop until we pulled over onto the shoulder and stopped. My first
> though was a broken drive axle or CV joint as the banging was right
> under my seat.
> One look revealed a blown tire. There were absolutely no control
> problems. The noise was the broken steel belt hitting the floor under
> my seat
>
> Background information. After installing the GM 502, we adjusted the
> ride height, which took all the available adjustment on the left front
> torsion
> bar and was still not perfect. On one of the first test runs, pulling
> out of a service station with a steep ramp we noticed the upper aft
> corner of
> the right windshield popped out of the rubber. Later noticed the lower
> left windshield was coming out too. Ended up with both of them cracked
> and then
> replaced. New ones didn't fit well at all, top center of opening was
> displaced from bottom by 1/2" or more. Humm, I hadn't noticed that
> before. Later
> when we weighed the coach at Dothan, left front wheel was 1250 lbs
> more than the right front! Rear unbalance was the opposite, about 450
> lbs, not near
> as bad, or about 12 psi difference on the suspension air pressure.
> Borrowed the scales and readjusted the torsion bars to within 200 lbs
> unbalance
> front left to right. Noticeable improvement in driving! When back
> home, more adjusting and got it to almost perfect left to right and
> just a lb or two
> difference in rear suspension air pressure. Windshield center post now
> lined up much better. Ride height in spec. Time and many miles pass.
>
> About 200 or 250 miles before the blow out I noticed a high frequency
> vibration that seemed to be in area of left front. Checked every thing
> I could
> think of and found nothing . Drive axle bolts tight, no temps out of
> line, (didn't closely check tire as the vibration seemed to be too
> high
> frequency). Tire was a Goodrich Commercial TA, 6 years old, that
> showed no age or other distress. I'll report later how many miles it
> had after the
> overload and before it failed. I don't think age of tire had anything
> to do with the failure. Tire store 8 miles away had a perfect match in
> stock!
>
> Total repair cost - approximately $3500. Expensive stupidity!
>
> Hal Kading 78 Buskirk Las Cruces NM
>
>
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-- Byron Songer
Full-timing to enjoy the USA
Former owner but still an admirer
GMC paint schemes at -
http://www.songerconsulting.net
Re: BLOW OUT WITH ONE TON [message #270215 is a reply to message #270176] Fri, 23 January 2015 11:49 Go to previous messageGo to next message
roy1 is currently offline  roy1   United States
Messages: 2126
Registered: July 2004
Location: Minden nevada
Karma: 6
Senior Member
How did you wind up with more then 1200 pounds more weight on the opposite front wheel? Could the vibration you had early on been ply separation before the tire blew?

Roy Keen Minden,NV 76 X Glenbrook
Re: BLOW OUT WITH ONE TON [message #270216 is a reply to message #270176] Fri, 23 January 2015 11:55 Go to previous messageGo to next message
Larry is currently offline  Larry   United States
Messages: 2875
Registered: January 2004
Location: Menomonie, WI
Karma: 10
Senior Member
Any chance that front tire that blew out spent any time on one of the 4 rear wheels?

Larry Smile
78 Royale w/500 Caddy
Menomonie, WI.
Re: BLOW OUT WITH ONE TON [message #270217 is a reply to message #270215] Fri, 23 January 2015 11:58 Go to previous messageGo to next message
Otterwan   United States
Messages: 946
Registered: July 2013
Location: Lynnwood (north of Seattl...
Karma: 0
Senior Member
If the post is the one I think you are referring to, you should also consider the source.

1977 Birchaven, Lynnwood WA - "We may not be able to stop all evil in the world, but I know that how we treat one another is entirely up to us."
Re: BLOW OUT WITH ONE TON [message #270219 is a reply to message #270176] Fri, 23 January 2015 12:06 Go to previous messageGo to next message
KB is currently offline  KB   United States
Messages: 1262
Registered: September 2009
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Senior Member
thanks for posting this. It's good to have facts instead of speculation.

So, how does one adjust the front weight balance without throwing off the ride height?

On our coach, I have to adjust the front right torsion bar (porkchop) a lot higher than the left to get the ride height correct, and the pressure in the left rear airbag is always about 10-12lbs higher than the right. I'm guessing this means we have significant weight imbalance that should be attended to, but without scales, it's hard to know what to adjust where.

So, in your coach, how did you fix the imbalance?

thanks,
Karen
1975 26'
Re: BLOW OUT WITH ONE TON [message #270222 is a reply to message #270176] Fri, 23 January 2015 12:56 Go to previous messageGo to next message
bwevers is currently offline  bwevers   United States
Messages: 597
Registered: October 2010
Location: San Jose
Karma: 5
Senior Member
Karen,
Can you jack up the rear of the coach in the middle to see if the front wheels are loaded equally?
Regards,
Bill


Bill Wevers GMC49ers, GMC Western States 1975 Glenbrook - Manny Powerdrive, OneTon 455 F Block, G heads San Jose
Re: BLOW OUT WITH ONE TON [message #270224 is a reply to message #270222] Fri, 23 January 2015 13:15 Go to previous messageGo to next message
KB is currently offline  KB   United States
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bwevers wrote on Fri, 23 January 2015 10:56
Karen,
Can you jack up the rear of the coach in the middle to see if the front wheels are loaded equally?
Regards,
Bill


Don't think I understand how that would work. And is there a center jack point in back?
I thought it could only be lifted from the side frames at the bogies.

Might have to beg/borrow some scales, but then still wouldn't know how to fix an imbalance.
Is this something a good alignment shop could determine?

thanks,
Karen
1975 26'


Re: BLOW OUT WITH ONE TON [message #270226 is a reply to message #270176] Fri, 23 January 2015 13:24 Go to previous messageGo to next message
bwevers is currently offline  bwevers   United States
Messages: 597
Registered: October 2010
Location: San Jose
Karma: 5
Senior Member
I was trying to think of a way to adjust the front torsion bars
to have equal left to right weight without using scales.




Bill Wevers GMC49ers, GMC Western States 1975 Glenbrook - Manny Powerdrive, OneTon 455 F Block, G heads San Jose
Re: BLOW OUT WITH ONE TON [message #270230 is a reply to message #270224] Fri, 23 January 2015 13:52 Go to previous messageGo to next message
C Boyd is currently offline  C Boyd   United States
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Registered: April 2006
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Senior Member
Karen, Alex Sirum said to jack rear up on trailer hitch to check front height equalization. I have not done this, I'm thinkin you would need at least a 4 ton jack and can't think of any way it could be safe. I don't think you could check front height this way either. I have only experience using Kens 2 DOT scales. First calibrate the scales with somebody standing on them and set to their weight. Drive the coach to get suspension acclimated. Drive the coach on the scales then block the rear at ride height and deflate the bags. Using the scales set as close to the same weight as you can. If both front weighes the same it will be level. Take rear blocks out and inflate bags and drive off the scales. Should not have to readjust rear if they were set at 11 11/16" to start with. Check the front height, if any changes need to be made up or down, turn both adj bolts the same as to keep the balance. Recheck height after driving.


KB wrote on Fri, 23 January 2015 14:15
bwevers wrote on Fri, 23 January 2015 10:56
Karen,
Can you jack up the rear of the coach in the middle to see if the front wheels are loaded equally?
Regards,
Bill


Don't think I understand how that would work. And is there a center jack point in back?
I thought it could only be lifted from the side frames at the bogies.

Might have to beg/borrow some scales, but then still wouldn't know how to fix an imbalance.
Is this something a good alignment shop could determine?

thanks,
Karen
1975 26'





C. Boyd
76 Crestmont
East Tennessee
Re: [GMCnet] BLOW OUT WITH ONE TON [message #270233 is a reply to message #270226] Fri, 23 January 2015 13:57 Go to previous messageGo to next message
James Hupy is currently offline  James Hupy   United States
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Registered: May 2010
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Senior Member
Adjusting the torsion bars will adjust the distance from the frame to the
ground. It does NOTHING about the weight distribution. That is accomplished
by moving the heavy objects to the lightly loaded side. Also front to rear.
If the occupants are the problem, well, there is no adjustments on the
coach that will fix that. (Grin)
Jim Hupy
Salem, Or
78 GMC ROYALE 403
I was trying to think of a way to adjust the front torsion bars
to have equal left to right weight without using scales.



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Re: BLOW OUT WITH ONE TON [message #270234 is a reply to message #270176] Fri, 23 January 2015 14:07 Go to previous messageGo to next message
RF_Burns is currently offline  RF_Burns   Canada
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Consider this method:
On a level, flat hard surface like concrete:
-raise the rear slightly and put jack stands or blocks under the bogies and then let the air out so the coach rear is resting on the blocks.
-Now the rear suspension is not pressing up with more force on one side than the other.
-Now check your front end, it should be level. If one side is higher then you know the torsion bars are out of balance.

Just my farm-boy mechanic way of seeing a solution for you.


Bruce Hislop
ON Canada
77PB, 455 Dick P. rebuilt, DynamicEFI EBL EFI & ESC.
1 ton front end
http://www.gmcmhphotos.com/photos/showphoto.php?photo=29001
My Staff says I never listen to them, or something like that
Re: [GMCnet] BLOW OUT WITH ONE TON [message #270235 is a reply to message #270219] Fri, 23 January 2015 14:06 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
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Location: Sydney, Australia
Karma: 6
Senior Member
Karen,

Keep in mind that GMC noted the front driver side to passenger side weight difference should not exceed 250 lb and the rear driver
side to passenger side weight difference should not exceed 600 lb.

I would assume that you set the ride height to spec and then weigh the coach.

You can do it at a CAT scale by pulling one side off the scale then the other.

Regards,
Rob M.


-----Original Message-----
From: KB

thanks for posting this. It's good to have facts instead of speculation.

So, how does one adjust the front weight balance without throwing off the ride height?

On our coach, I have to adjust the front right torsion bar (porkchop) a lot higher than the left to get the ride height correct, and
the pressure in the left rear airbag is always about 10-12lbs higher than the right. I'm guessing this means we have significant
weight imbalance that should be attended to, but without scales, it's hard to know what to adjust where.

So, in your coach, how did you fix the imbalance?

thanks,
Karen
1975 26'

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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: BLOW OUT WITH ONE TON [message #270238 is a reply to message #270234] Fri, 23 January 2015 14:26 Go to previous messageGo to next message
C Boyd is currently offline  C Boyd   United States
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Sir, I have done this when scales were not available. Making sure rear height is blocked the same on both sides I have set the front adj bolts the same to start then adj to correct front ride height. I did this on Joe Mondellos coach then checked it on the scales at Bean Station. Front weight was within 50 lb. this is not the way I recomend, just the way I have done and got lucky.




RF_Burns wrote on Fri, 23 January 2015 15:07
Consider this method:
On a level, flat hard surface like concrete:
-raise the rear slightly and put jack stands or blocks under the bogies and then let the air out so the coach rear is resting on the blocks.
-Now the rear suspension is not pressing up with more force on one side than the other.
-Now check your front end, it should be level. If one side is higher then you know the torsion bars are out of balance.

Just my farm-boy mechanic way of seeing a solution for you.



C. Boyd
76 Crestmont
East Tennessee
Re: BLOW OUT WITH ONE TON [message #270289 is a reply to message #270230] Sat, 24 January 2015 01:34 Go to previous messageGo to next message
Ken Burton is currently offline  Ken Burton   United States
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Registered: January 2004
Location: Hebron, Indiana
Karma: 10
Senior Member
First, let me say that I have had this discussion with both Alex Sirum and Colonel Ken. Both of them disagree with me, so you may see disagreement posted here. I firmly believe they are wrong but that is their right to disagree. There is seldom only one correct way to get something done.


Here is how I and a few others adjust both front and rear GMC weights and ride heights.

First let me say a few things. You are dealing with three items that are fluid. These items are the air bags in the rear, the torsion bars in the front and the frame of the coach. These items move and flex according to the amount of weight applied to them. So do not think in terms of the frame being a solid brick, or the bags and torsion bars as being solid items. All three of these items will absorb some of the applied weight BEFORE they start moving.

I also believe that balancing the rear weight of the coach on the rear trailer hitch is a dumb idea. That is around 8000 pounds on a hitch designed only to hold 500 pounds applied in the opposite direction. Has anyone really ever done this?

The objective of this exercise is to get the front and rear ride heights correct while keeping the side to side weights as balanced as possible. The two examples given previously in this thread were clearly not adjusted correctly.

The one example stated that the torsion bar on the left front was cranked almost all the way up while the right rear had 10 to 12 PSI more air pressure that the left. This is clearly an indication of maladjustment causing the coach weights to be heavy on opposite (diagonal) corners. While PSI is not a measurement of weight, PSI change or imbalance is a direct result of the system trying to counter for the additional weight being applied to that or the opposite corner of the coach.

So how do we adjust for this?

The rear of the coach adjustment is strictly a ride height adjustment. If there is additional weight applied to a rear corner of a coach the bag will compress and the leveling switches will add air to the bag correcting the height of that corner. The switches do not sense weight They sense only height.

I say that you need to set the rear ride height EXACTLY correct while ignoring any weight differences. I have a set of 2x4 blocks cut that we use to measure the rear height under the frame measurement holes. These slide under the frame at or near the measurement holes so you can quickly see how far you are off.

There is a dead band area in the leveling switches and there is a delay in adjustment sensing switch changes while driving. So I suggest that you adjust the rear switches to set the EXACT height and then go drive it. Come back, recheck the heights, and fine adjust the measurements as necessary. I also suggest that you later re-check the switches during or after a trip to see if they are still on the money. The adjustable links sold by Colonel Ken Henderson and Dave Lenzi make this a quick and easy adjustment to do on the road with only one open end wrench and the 2x4 blocks.

Once the rear is set correctly, I raise the coach slightly, slide the rear adjustment blocks under the frame and drop the coach until some of the coach weight of the coach is sitting on the blocks. What we are doing is trying to assure that the rear will not move as we make changes to the front torsion bar adjustments. Using my scales we have determined that a 1/4" difference in rear ride height adjustment will change the front weight imbalance by 125 pounds.

Now go to the front torsion bar adjustment. Unlike the rear bags which are solely adjusted by height sensing, the torsion bars are weight sensitive. They will flex as you change the applied weight to the wheel. As you adjust them they will first twist or untwist some before actually raising or lowering the coach. So raising and lowering is not a direct linear relationship. Meaning 6 turns will not always give you the same amount of lift or drop because some of the weight may transfer to the other side and torsion bar.

Once you have the ride height set you will find that the bars will be similar in the number of turns on the adjustment bolts. This is because you are only adjusting front heights while the flexing of the rear air bags is not happening and has no influence on the front. Also you are holding the flexing of the frame in it's normal position since the weight is applied to the rear wheel area like it normally would be going down the road. The bags are not in the system changing things and we are not abnormally hanging the rear weight on a single point rear trailer hitch. On every coach I or Chuck have done this way, when we put them on the scales we have found that the weight on all of the wheels is within specs after driving them a few miles on relatively level highway.

The real way we like to do it, if we have a set of scales available at the time, is we make the front side to side weights as close to equal as possible rather than adjusting strictly by height. When we do it this way (by weight) we also find that the ride heights are also equal. Once they are equal, if the front is a little low or high we can adjust both bars the same number of turns up or down to fine tune the final front height.

Either way will come out very close. So if you do not have scales, block the rears at the EXACT height and adjust the fronts exactly equal at the correct height. Then bring the coach to a GMCMI rally, or Bean Station, or run over a set of commercial scales, or come by my hangar, and we will check it out for you. Also many state highway weigh stations leave their scales turned on even when they are closed. They display the weights if you simply drive over them. Many truck stops also have Cat brand scales available for a few dollars. I have also weighed coaches for free at a local scrap dealer and a local grain elevator.



Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana

[Updated on: Sat, 24 January 2015 01:43]

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Re: [GMCnet] BLOW OUT WITH ONE TON [message #270296 is a reply to message #270289] Sat, 24 January 2015 09:57 Go to previous messageGo to next message
Byron Songer is currently offline  Byron Songer   United States
Messages: 1912
Registered: August 2007
Location: Louisville, KY
Karma: -2
Senior Member

Ken,

I am in total agreement with you on this. The torsion bars, air bags,
and frame were designed to interact with each other. They are, in this
manner, applying dynamic and not static forces and the assumption that
one doesn't interact with the other would be misguided. Adjust one
corner and the resulting effect applied to the opposite will result in
some type of change. When things are adjusted correctly steering and
ride will work as preferred.

As to a blow out on the front end, a driver will always need to take
some action. That it is so drastic, even with the 1-ton, is doubtful.
The GMC isn't a unicycle or a bicycle. On SOB coaches, diesel pushers in
particular, a driver may over compensate resulting in more damage being
done than riding it out properly by slightly accelerating, regaining
control, and then slowing to a stop.

My two cents.

Byron Songer
Kissimmee, FL where it got wet last night

On 2015-01-24 02:34, Ken Burton wrote:
> First, let me say that I have had this discussion with both Alex Sirum
> and Colonel Ken. Both of them disagree with me, so you may see
> disagreement
> posted here. I firmly believe they are wrong but that is their right
> to disagree. There is seldom only one correct way to get something
> done.
>
>
> Here is how I and a few others adjust both front and rear GMC weights
> and ride heights.
>
> First let me say a few things. You are dealing with three items that
> are fluid. These items are the air bags in the rear, the torsion bars
> in the
> front and the frame of the coach. These items move and flex according
> to the amount of weight applied to them. So do not think in terms of
> the frame
> being a solid brick, or the bags and torsion bars as being solid
> items. All three of these items will absorb some of the applied
> weight BEFORE they
> start moving.
>
> I also believe that balancing the rear weight of the coach on the rear
> trailer hitch is a dumb idea. That is around 8000 pounds on a hitch
> designed
> only to hold 500 pounds applied in the opposite direction. Has anyone
> really ever done this?
>
> The objective of this exercise is to get the front and rear ride
> heights correct while keeping the side to side weights as balanced as
> possible. The
> two examples given previously in this thread were clearly not adjusted
> correctly.
>
> The one example stated that the torsion bar on the left front was
> cranked almost all the way up while the right rear had 10 to 12 PSI
> more air
> pressure that the left. This is clearly an indication of
> maladjustment causing the coach weights to be heavy on opposite
> (diagonal) corners. While
> PSI is not a measurement of weight, PSI change or imbalance is a
> direct result of the system trying to counter for the additional
> weight being applied
> to that or the opposite corner of the coach.
>
> So how do we adjust for this?
>
> The rear of the coach adjustment is strictly a ride height adjustment.
> If there is additional weight applied to a rear corner of a coach the
> bag will
> compress and the leveling switches will add air to the bag correcting
> the height of that corner. The switches do not sense weight They
> sense only
> height.
>
> I say that you need to set the rear ride height EXACTLY correct while
> ignoring any weight differences. I have a set of 2x4 blocks cut that
> we use to
> measure the rear height under the frame measurement holes. These
> slide under the frame at or near the measurement holes so you can
> quickly see how
> far you are off.
>
> There is a dead band area in the leveling switches and there is a
> delay in adjustment sensing switch changes while driving. So I
> suggest that you
> adjust the rear switches to set the EXACT height and then go drive it.
> Come back, recheck the heights, and fine adjust the measurements as
> necessary.
> I also suggest that you later re-check the switches during or after a
> trip to see if they are still on the money. The adjustable links sold
> by
> Colonel Ken Henderson and Dave Lenzi make this a quick and easy
> adjustment to do on the road with only one open end wrench and the 2x4
> blocks.
>
> Once the rear is set correctly, I raise the coach slightly, slide the
> rear adjustment blocks under the frame and drop the coach until some
> of the
> coach weight of the coach is sitting on the blocks. What we are doing
> is trying to assure that the rear will not move as we make changes to
> the front
> torsion bar adjustments. Using my scales we have determined that a
> 1/4" difference in rear ride height adjustment will change the front
> weight
> imbalance by 125 pounds.
>
> Now go to the front torsion bar adjustment. Unlike the rear bags
> which are solely adjusted by height sensing, the torsion bars are
> weight sensitive.
> They will flex as you change the applied weight to the wheel. As you
> adjust them they will first twist or untwist some before actually
> raising or
> lowering the coach. So raising and lowering is not a direct linear
> relationship. Meaning 6 turns will not always give you the same
> amount of lift or
> drop because some of the weight may transfer to the other side and
> torsion bar.
>
> Once you have the ride height set you will find that the bars will be
> similar in the number of turns on the adjustment bolts. This is
> because you are
> only adjusting front heights while the flexing of the rear air bags is
> not happening and has no influence on the front. Also you are holding
> the
> flexing of the frame in it's normal position since the weight is
> applied to the rear wheel area like it normally would be going down
> the road. The
> bags are not in the system changing things and we are not abnormally
> hanging the rear weight on a single point rear trailer hitch. On
> every coach I
> or Chuck have done this way, when we put them on the scales we have
> found that the weight on all of the wheels is within specs after
> driving them a
> few miles on relatively level highway.
>
> The real way we like to do it, if we have a set of scales available at
> the time, is we make the front side to side weights as close to equal
> as
> possible rather than adjusting strictly by height. When we do it this
> way (by weight) we also find that the ride heights are also equal.
> Once they
> are equal, if the front is a little low or high we can adjust both
> bars the same number of turns up or down to fine tune the final front
> height.
>
> Either way will come out very close. So if you do not have scales,
> block the rears at the EXACT height and adjust the fronts exactly
> equally at the
> correct height. Then bring the coach to a GMCMI rally, or Bean
> Station, or run over a set of commercial scales, or come by my hangar,
> and we will
> check it out for you. Also many state highway weigh stations leave
> their scales turned on even when they are closed. They display the
> weights if you
> simply drive over them. Many truck stops also have Cat brand scales
> available for a few dollars. I have also weighed coaches for free at
> a local
> scrap dealer and an local grain elevator.
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Re: BLOW OUT WITH ONE TON [message #270299 is a reply to message #270289] Sat, 24 January 2015 11:30 Go to previous messageGo to next message
C Boyd is currently offline  C Boyd   United States
Messages: 2629
Registered: April 2006
Karma: 18
Senior Member
Ken, I would be scared to jack a coach up using a single point on the rear and sure would not want to be under it with an unloaded tool and a pull handle. The front axle normally has about 4000 lb on it, by jacking a single point in the rear you are now putting bout 6000 or more on the front axle. No way could you adjust the ride height or tell accurately a height difference. There would probably be an inch difference in the tire sidewall height alone. The closer to the rear you block the frame the more weight you have on the steering axle. By blocking under the rear race track holes we still usually end up a little low in the front and have to readjust. If there was a safe way to block under the bogie pivot we would probably get closer the first time. The way I start an initial adjustment is blocking the rear and then setting both adjusting bolts the same amount of threads then turn both bolts the same amount to get ride height in spec and fine tune each separately only if one side is out. I rarely have found a weak torson bar or bad socket, most of the time it is just out of adjustment from an unknowing alignment shop or PO. It is easy to get the coach at ride height by leveling the rears to ride height. So if the LF adjusting bolt is set high the RR will be low so adding air to set the RR will push the LF back down to ride height but the weight balance will be off but it will be at the correct ride height and will not drive right. Case in point is NASCAR. Their cars are level at inspection but due to different spring rates each corner weighs different depending on which race track they are at. A round track suspension is set totally different from a road course set up. A GMC has an adjustable spring rate at all 4 corners and must be balanced by weight, not just height from frame to ground, to drive and ride correctly.



Ken Burton wrote on Sat, 24 January 2015 02:34
First, let me say that I have had this discussion with both Alex Sirum and Colonel Ken. Both of them disagree with me, so you may see disagreement posted here. I firmly believe they are wrong but that is their right to disagree. There is seldom only one correct way to get something done.


Here is how I and a few others adjust both front and rear GMC weights and ride heights.

First let me say a few things. You are dealing with three items that are fluid. These items are the air bags in the rear, the torsion bars in the front and the frame of the coach. These items move and flex according to the amount of weight applied to them. So do not think in terms of the frame being a solid brick, or the bags and torsion bars as being solid items. All three of these items will absorb some of the applied weight BEFORE they start moving.

I also believe that balancing the rear weight of the coach on the rear trailer hitch is a dumb idea. That is around 8000 pounds on a hitch designed only to hold 500 pounds applied in the opposite direction. Has anyone really ever done this?

The objective of this exercise is to get the front and rear ride heights correct while keeping the side to side weights as balanced as possible. The two examples given previously in this thread were clearly not adjusted correctly.

The one example stated that the torsion bar on the left front was cranked almost all the way up while the right rear had 10 to 12 PSI more air pressure that the left. This is clearly an indication of maladjustment causing the coach weights to be heavy on opposite (diagonal) corners. While PSI is not a measurement of weight, PSI change or imbalance is a direct result of the system trying to counter for the additional weight being applied to that or the opposite corner of the coach.

So how do we adjust for this?

The rear of the coach adjustment is strictly a ride height adjustment. If there is additional weight applied to a rear corner of a coach the bag will compress and the leveling switches will add air to the bag correcting the height of that corner. The switches do not sense weight They sense only height.

I say that you need to set the rear ride height EXACTLY correct while ignoring any weight differences. I have a set of 2x4 blocks cut that we use to measure the rear height under the frame measurement holes. These slide under the frame at or near the measurement holes so you can quickly see how far you are off.

There is a dead band area in the leveling switches and there is a delay in adjustment sensing switch changes while driving. So I suggest that you adjust the rear switches to set the EXACT height and then go drive it. Come back, recheck the heights, and fine adjust the measurements as necessary. I also suggest that you later re-check the switches during or after a trip to see if they are still on the money. The adjustable links sold by Colonel Ken Henderson and Dave Lenzi make this a quick and easy adjustment to do on the road with only one open end wrench and the 2x4 blocks.

Once the rear is set correctly, I raise the coach slightly, slide the rear adjustment blocks under the frame and drop the coach until some of the coach weight of the coach is sitting on the blocks. What we are doing is trying to assure that the rear will not move as we make changes to the front torsion bar adjustments. Using my scales we have determined that a 1/4" difference in rear ride height adjustment will change the front weight imbalance by 125 pounds.

Now go to the front torsion bar adjustment. Unlike the rear bags which are solely adjusted by height sensing, the torsion bars are weight sensitive. They will flex as you change the applied weight to the wheel. As you adjust them they will first twist or untwist some before actually raising or lowering the coach. So raising and lowering is not a direct linear relationship. Meaning 6 turns will not always give you the same amount of lift or drop because some of the weight may transfer to the other side and torsion bar.

Once you have the ride height set you will find that the bars will be similar in the number of turns on the adjustment bolts. This is because you are only adjusting front heights while the flexing of the rear air bags is not happening and has no influence on the front. Also you are holding the flexing of the frame in it's normal position since the weight is applied to the rear wheel area like it normally would be going down the road. The bags are not in the system changing things and we are not abnormally hanging the rear weight on a single point rear trailer hitch. On every coach I or Chuck have done this way, when we put them on the scales we have found that the weight on all of the wheels is within specs after driving them a few miles on relatively level highway.

The real way we like to do it, if we have a set of scales available at the time, is we make the front side to side weights as close to equal as possible rather than adjusting strictly by height. When we do it this way (by weight) we also find that the ride heights are also equal. Once they are equal, if the front is a little low or high we can adjust both bars the same number of turns up or down to fine tune the final front height.

Either way will come out very close. So if you do not have scales, block the rears at the EXACT height and adjust the fronts exactly equal at the correct height. Then bring the coach to a GMCMI rally, or Bean Station, or run over a set of commercial scales, or come by my hangar, and we will check it out for you. Also many state highway weigh stations leave their scales turned on even when they are closed. They display the weights if you simply drive over them. Many truck stops also have Cat brand scales available for a few dollars. I have also weighed coaches for free at a local scrap dealer and a local grain elevator.




C. Boyd
76 Crestmont
East Tennessee
Re: BLOW OUT WITH ONE TON [message #270303 is a reply to message #270176] Sat, 24 January 2015 12:22 Go to previous messageGo to next message
C Boyd is currently offline  C Boyd   United States
Messages: 2629
Registered: April 2006
Karma: 18
Senior Member
Sir, I find this very informative. I have a coach here that had a cracked driver windshield from upper right. I replaced with a used one and bout 2 weeks later and untouched, stored inside, it also was cracked in the same place. It did not seem to fit just right anyway. So after reading the book, I remove both windshields and gasket and cut 2" pieces out of an old gasket and hung the windshields in the holes to check for fit. Well they both didn't fit right even though there was evidence of a previous installer grinding on the opening. After a few days of head scratching and fitting I had the windshields back in. Well bout a week later, untouched or moved, drivers windshield was cracked again but in a different place, from lower left. granted I could have nicked the edge hanging and removing a bunch of times but something has to be wrong. The coach sets corectly at ride height and drives ok but I did not check the balance cause I had returned Kens scales. I crawled under it and guess what.... The right adj bolt Is all the way up. As many coaches as I have found out of balance I don't know why I didn't look at this first.. Self induced stupidity I guess. So it looks as if it may be possible for a coach to be at ride height and be out of balance and have the body twisted to the point of the windshields binding. This seems pretty far fetched to me, but .... So my next step is to find me some scales and check the balance. It is hard for me to see how the frame can be the correct distance from the ground and the body be twisted. The coach does have a repaint and could have been damaged but I can find no evidence of that. I was about at my wits end till I read your post, thanks. I at least have somewhere else to go for answers...



hal kading wrote on Thu, 22 January 2015 23:07
A poster on Facebook implied that a front tire blow out with the One Ton conversion would be hard to handle. Our left front tire blew on the way to Chippewa Falls. We were passing another vehicle on I-35 north of Kansas City, doing about 70 mph when KA-BANGITY-BANGITY-BANGITY-BANGITY that didn't stop until we pulled over onto the shoulder and stopped. My first though was a broken drive axle or CV joint as the banging was right under my seat. One look revealed a blown tire. There were absolutely no control problems. The noise was the broken steel belt hitting the floor under my seat

Background information. After installing the GM 502, we adjusted the ride height, which took all the available adjustment on the left front torsion bar and was still not perfect. On one of the first test runs, pulling out of a service station with a steep ramp we noticed the upper aft corner of the right windshield popped out of the rubber. Later noticed the lower left windshield was coming out too. Ended up with both of them cracked and then replaced. New ones didn't fit well at all, top center of opening was displaced from bottom by 1/2" or more. Humm, I hadn't noticed that before. Later when we weighed the coach at Dothan, left front wheel was 1250 lbs more than the right front! Rear unbalance was the opposite, about 450 lbs, not near as bad, or about 12 psi difference on the suspension air pressure. Borrowed the scales and readjusted the torsion bars to within 200 lbs unbalance front left to right. Noticeable improvement in driving! When back home, more adjusting and got it to almost perfect left to right and just a lb or two difference in rear suspension air pressure. Windshield center post now lined up much better. Ride height in spec. Time and many miles pass.

About 200 or 250 miles before the blow out I noticed a high frequency vibration that seemed to be in area of left front. Checked every thing I could think of and found nothing . Drive axle bolts tight, no temps out of line, (didn't closely check tire as the vibration seemed to be too high frequency). Tire was a Goodrich Commercial TA, 6 years old, that showed no age or other distress. I'll report later how many miles it had after the overload and before it failed. I don't think age of tire had anything to do with the failure. Tire store 8 miles away had a perfect match in stock!

Total repair cost - approximately $3500. Expensive stupidity!

Hal Kading 78 Buskirk Las Cruces NM




C. Boyd
76 Crestmont
East Tennessee
Re: [GMCnet] BLOW OUT WITH ONE TON [message #270325 is a reply to message #270299] Sat, 24 January 2015 17:25 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
Messages: 15912
Registered: July 2007
Location: Sydney, Australia
Karma: 6
Senior Member
Chuck,

Don't be scared! I have one of these here in Sydney:

http://www.harborfreight.com/22-ton-airhydraulic-floor-jack-61476.html

and I lift The Blue Streak:

http://www.gmcmhphotos.com/photos/aa-miscellaneous-photos/p57090-the-blue-streak-tow-hitch.html

The first jack is a bit expensive so John bought us a 20 ton jack from Harbor Freight:

http://www.harborfreight.com/20-ton-air-over-hydraulic-jack-95555.html

I'd be confident in jacking up the whole rear of Double Trouble under the tow hitch on it as it's from Blaine!

I have to jack up the rear in stages using the extensions that come with the jack and as it goes up I raise the jack stands so if
something happens it won't fall far.

Regards,
Rob M.


-----Original Message-----
From: Charles Boyd

Ken, I would be scared to jack a coach up using a single point on the rear and sure would not want to be under it with an unloaded
tool and a pull handle. The front axle normally has about 4000 lb on it, by jacking a single point in the rear you are now putting
bout 6000 or more on the front axle. No way could you adjust the ride height or tell accurately a height difference. There would
probably be an inch difference in the tire sidewall height alone. The closer to the rear you block the frame the more weight you
have on the steering axle. By blocking under the rear race track holes we still usually end up a little low in the front and have
to readjust. If there was a safe way to block under the bogie pivot we would probably get closer the first time. The way I start
an initial adjustment is blocking the rear and then setting both adjusting bolts the same amount of threads then turn both bolts the
same amount to get ride height in spec and fine tune each separately only if one side is out. I rarely have found a weak torson
bar or bad socket, most of the time it is just out of adjustment from an unknowing alignment shop or PO. It is easy to get the
coach at ride height by leveling the rears to ride height. So if the LF adjusting bolt is set high the RR will be low so adding air
to set the RR will push the LF back down to ride height but the weight balance will be off but it will be at the correct ride height
and will not drive right. Case in point is NASCAR. Their cars are level at inspection but due to different spring rates each
corner weighs different depending on which race track they are at. A round track suspension is set totally different from a road
course set up. A GMC has an adjustable spring rate at all 4 corners and
must be balanced by weight, not just height from frame to ground, to drive and ride correctly.

C. Boyd

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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: [GMCnet] BLOW OUT WITH ONE TON [message #270326 is a reply to message #270303] Sat, 24 January 2015 17:29 Go to previous messageGo to previous message
USAussie is currently offline  USAussie   United States
Messages: 15912
Registered: July 2007
Location: Sydney, Australia
Karma: 6
Senior Member
Chuck,

Have a look at the body pads and the distance the aluminum sub floor beams are from the steel frame.

Regards,
Rob M.
Sydney, Australia
AUS '75 Avion - The Blue Streak TZE365V100428
USA '75 Avion - Double Trouble TZE365V100426


-----Original Message-----
From: Charles Boyd

Sir, I find this very informative. I have a coach here that had a cracked driver windshield from upper right. I replaced with a
used one and bout 2 weeks later and untouched, stored inside, it also was cracked in the same place. It did not seem to fit just
right anyway. So after reading the book, I remove both windshields and gasket and cut 2" pieces out of an old gasket and hung the
windshields in the holes to check for fit. Well they both didn't fit right even though there was evidence of a previous installer
grinding on the opening. After a few days of head scratching and fitting I had the windshields back in. Well bout a week later,
untouched or moved, drivers windshield was cracked again but in a different place, from lower left. granted I could have nicked the
edge hanging and removing a bunch of times but something has to be wrong. The coach sets corectly at ride height and drives ok but
I did not check the balance cause I had returned Kens scales. I crawled under it and guess what.... The right adj bolt Is all the
way up. As many coaches as I have found out of balance I don't know why I didn't look at this first.. Self induced stupidity I
guess. So it looks as if it may be possible for a coach to be at ride height and be out of balance and have the body twisted to the
point of the windshields binding. This seems pretty far fetched to me, but .... So my next step is to find me some scales and check
the balance. It is hard for me to see how
the frame can be the correct distance from the ground and the body be twisted. The coach does have a repaint and could have been
damaged but I can find no evidence of that. I was about at my wits end till I read your post, thanks. I at least have somewhere
else to go for answers...

C. Boyd

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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
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