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Onan ignition options [message #262193] Thu, 18 September 2014 02:13 Go to next message
Chris Tyler is currently offline  Chris Tyler   United States
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Registered: September 2013
Location: Odessa FL
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Have sent an email to Jim K but no response yet, so asking here:
Applied lists two ignition packages for the onan: http://www.appliedgmc.com/level.itml/icOid/487
One is a CDI unit, the other replaces the points

Are they compatible?
Anyone running either [or both] of these?
Anyone have a PDF of the installation instructions so I can see what I'm getting into?

I like the idea of retaining the points as a backup. On the other hand, I have run points with CD units on cars and the points wore very little at all.


76 Glenbrook
Re: [GMCnet] Onan ignition options [message #262199 is a reply to message #262193] Thu, 18 September 2014 06:28 Go to previous messageGo to next message
Ken Henderson is currently offline  Ken Henderson   United States
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Registered: March 2004
Location: Americus, GA
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Chris,

I know nothing about the CDI unit except that you imply that it retains the
use of the points. If true, that keeps one of the big shortcomings of the
Onan OEM system: The points are operated by a push rod which rides in bore
in the block. The friction in that bore makes operation of the points
erratic. By eliminating the points, the Pertronix mod converts the
original timing mark blur to a crisp straight line. Onan reportedly
retarded the timing from optimal a couple of times to reduce the
detrimental effects of that high-friction points operating system.

Ken H.


On Thu, Sep 18, 2014 at 3:13 AM, Chris Tyler
wrote:

> Have sent an email to Jim K but no response yet, so asking here:
> Applied lists two ignition packages for the onan:
> http://www.appliedgmc.com/level.itml/icOid/487
> One is a CDI unit, the other replaces the points
>
> Are they compatible?
> Anyone running either [or both] of these?
> Anyone have a PDF of the installation instructions so I can see what I'm
> getting into?
>
> I like the idea of retaining the points as a backup. On the other hand, I
> have run points with CD units on cars and the points wore very little at
> all.
> --
>
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Ken Henderson
Americus, GA
www.gmcwipersetc.com
Large Wiring Diagrams
76 X-Birchaven
76 X-Palm Beach
Re: Onan ignition options [message #262205 is a reply to message #262193] Thu, 18 September 2014 07:35 Go to previous messageGo to next message
bobby5832708 is currently offline  bobby5832708   United States
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Registered: November 2006
Location: Winter Springs FL
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Senior Member
This is a rig I did a couple of days ago. I used an HEI module to do the switching plus a transistor and resistor to invert the trigger input.


http://www.gmcmhphotos.com/photos/data/6669/medium/onanHEI.jpg


On my Onan I could tell when it was time to look at the points because when starting it would crank a few seconds and sputter and cough to life. Putting a load on it would result in more sputtering and gov hunting for a few seconds. When running you could tell it just wasn't running at it's best. Replacing the points would fix the problem for about another 50 hours running time and then the perfomance would degrade noticeably.

I hooked up the HEI rig using the old worn points as the trigger and the Onan started within 2 seconds and ran flawlessly. I let the Onan warm up for about 30 seconds and turned on 1 AC and it picked up the load without any drama. After about another 30 seconds I turned on the second AC and once again it picked up the load just fine. It would have never done that with the worn points, I would have had to let it warm up for a good while before turning on the second AC.

If I get some time I will put a timing light on it to see how stable the mark is. By just listening to the exhaust it sounds like it is running at it's full potential. If the HEI fails it would take about 5 minutes to revert to points/condenser.

Cost was about $20 for a Wells HEI module and less than $1 for the 2N2222A transistor and 4.7k resistor.

As for reliability, ask me in a few years.


Bob Heller
2017 Winnebago 29VE
Winter Springs FL
Re: [GMCnet] Onan ignition options [message #262209 is a reply to message #262205] Thu, 18 September 2014 08:10 Go to previous messageGo to next message
Jim Miller is currently offline  Jim Miller   United States
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It is interesting to see all the Onan ignition mods people are experimenting with!

I am experimenting with a coil-near-plug arrangement using GM LS2-series coils that have their own embedded charging/firing circuitry. These coils are internally dwell limited (which makes the control system trivial) and they produce one heck of a spark. The control voltage is simple 5V and I was planning to mount a Hall-effect sensor near the flywheel - ala pertronix - or perhaps machining a little adapter to go on the generator tailshaft that would have a protrusion for a Hall to read.

Googling for: gm ls2 coil

...will find a lot of information and videos on how people are using these coils. I paid around $12 each for them on Amazon although they are available at any auto parts store on the planet in case you needed one while on the road.

--Jim "saving the lives of Onans...one unit at a time" Miller
1977 Eleganza II
1977 Royale
Hamilton, OH


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Jim Miller 1977 Eleganza II 1977 Royale Hamilton, OH
Re: [GMCnet] Onan ignition options [message #262211 is a reply to message #262209] Thu, 18 September 2014 08:42 Go to previous messageGo to next message
C Boyd is currently offline  C Boyd   United States
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Registered: April 2006
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Jim: would it be beneficial to modify a Harley single fire electronic ignition? It would allow the cylinders to fire independent.



quote title=Jim Miller wrote on Thu, 18 September 2014 09:10]It is interesting to see all the Onan ignition mods people are experimenting with!

I am experimenting with a coil-near-plug arrangement using GM LS2-series coils that have their own embedded charging/firing circuitry. These coils are internally dwell limited (which makes the control system trivial) and they produce one heck of a spark. The control voltage is simple 5V and I was planning to mount a Hall-effect sensor near the flywheel - ala pertronix - or perhaps machining a little adapter to go on the generator tailshaft that would have a protrusion for a Hall to read.

Googling for: gm ls2 coil

...will find a lot of information and videos on how people are using these coils. I paid around $12 each for them on Amazon although they are available at any auto parts store on the planet in case you needed one while on the road.

--Jim "saving the lives of Onans...one unit at a time" Miller
1977 Eleganza II
1977 Royale
Hamilton, OH


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[/quote]


C. Boyd
76 Crestmont
East Tennessee
Re: Onan ignition options [message #262212 is a reply to message #262193] Thu, 18 September 2014 08:43 Go to previous messageGo to next message
wally is currently offline  wally   United States
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Chris Tyler wrote on Thu, 18 September 2014 02:13
Have sent an email to Jim K but no response yet, so asking here:
Applied lists two ignition packages for the onan: http://www.appliedgmc.com/level.itml/icOid/487
One is a CDI unit, the other replaces the points

Are they compatible?
Anyone running either [or both] of these?
Anyone have a PDF of the installation instructions so I can see what I'm getting into?

I like the idea of retaining the points as a backup. On the other hand, I have run points with CD units on cars and the points wore very little at all.

A 4 pin HEI module will trigger from a Ford crank sensor directly and drive the onan coil just fine. Points are a backup.
http://www.gmcmhphotos.com/photos/onan-with-variable-reluctor-spark-timing/p46833-hei-using-mount-as-a-h.html
http://www.gmcmhphotos.com/photos/onan-with-variable-reluctor-spark-timing/p46833-hei-using-mount-as-a-h.html
http://www.gmcmhphotos.com/photos/onan-with-variable-reluctor-spark-timing/p46836-trigger-and-sensor.html
http://www.gmcmhphotos.com/photos/onan-with-variable-reluctor-spark-timing/p46836-trigger-and-sensor.html


Wally Anderson
Omaha NE
75 Glenbrook
Re: Onan ignition options [message #262216 is a reply to message #262212] Thu, 18 September 2014 09:34 Go to previous messageGo to next message
tphipps is currently offline  tphipps   United States
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OK. For a different option, I assembled a Vellerman CDI kit and installed it on my previous coach's Onan. Kit still used the Onan points system with it's timing problems. But, for the $25 and a hours work, it functioned very well. There are several small engine CDI systems available, but they all still rely on the OEM points. There is an English made system that has a sensor trigger, but not generally available in the U.S.
Onan went with old coach, now, have Honda. You should have seen what the P.O. had installed for a 6 Kw genset. HF single cylinder air cooled 6 kw, very ugly thing. Straight exhaust, guaranteed to make no one happy when running. Gave that beast away for the effort of removing it from the hole.
Tom, MS II


2012 Phoenix Cruiser model 2552 KA4CSG

[Updated on: Thu, 18 September 2014 09:35]

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Re: Onan ignition options [message #262257 is a reply to message #262193] Thu, 18 September 2014 16:18 Go to previous messageGo to next message
Jerry Sitzlar is currently offline  Jerry Sitzlar   United States
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Registered: February 2013
Location: Lenoir City, TN
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Just go with Bovee's ignition kit. Easy to install, good instructions with pictures. All the parts you need in the kit. I installed it about a month ago and my Onan runs great.

Jerry


Jerry Sitzlar..... 77 Eleganza II, Twin bed, dry bath...... Lenoir City, TN (near Knoxville)
Re: Onan ignition options [message #262634 is a reply to message #262193] Tue, 23 September 2014 12:48 Go to previous messageGo to next message
Chris Tyler is currently offline  Chris Tyler   United States
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Registered: September 2013
Location: Odessa FL
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He PMed me with photos in lieu of the instructons. It looks easy enough. I will be ordering one.
He wasnt sure if the CD unit from applied would be compatible, but I dont see why it wouldnt. Would still like to heare from someone who has used that kit.
Is Jim K still on here?
Personaly, I have had good luck with MSD products and have used them since the 70s.
Im pretty sure that is the same MSD box I have on my Harley FXR w single fire ignition.


76 Glenbrook
Re: Onan ignition options [message #262665 is a reply to message #262634] Tue, 23 September 2014 18:21 Go to previous message
A Hamilto is currently offline  A Hamilto   United States
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Chris Tyler wrote on Tue, 23 September 2014 12:48
...Is Jim K still on here?...
Sometimes. He prefers to talk instead of type, so call him at his toll-free number: 1-800-752-7502
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