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[GMCnet] Removing ALL the sprayed on insulation [message #241278] Tue, 25 February 2014 07:28 Go to next message
USAussie is currently offline  USAussie   United States
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G'day,

I am contemplating removing ALL the spray on insulation in The Blue Streak and was wondering if anyone has done this using a method
OTHER than scraping it off mechanically. I have a GMC tool and removed a small section so I could install a Fantastic Fan in the
bathroom and it was a PITA!

I have a portable sand blaster: http://www.harborfreight.com/110-lb-pressurized-abrasive-blaster-69724.html

And a portable soda blaster: http://www.harborfreight.com/40-lb-portable-soda-blaster-67625.html

Regards,
Rob M.
Sydney, Australia
AUS '75 Avion - The Blue Streak TZE365V100428
USA '75 Avion - Double Trouble TZE365V100426

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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: [GMCnet] Removing ALL the sprayed on insulation [message #241290 is a reply to message #241278] Tue, 25 February 2014 08:21 Go to previous messageGo to next message
kerry pinkerton is currently offline  kerry pinkerton   United States
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How big a mess are you willing to make? I think acetone will dissolve it.

Kerry Pinkerton - North Alabama Had 5 over the years. Currently have a '06 Fleetwood Discovery 39L
Re: [GMCnet] Removing ALL the sprayed on insulation [message #241292 is a reply to message #241290] Tue, 25 February 2014 08:26 Go to previous messageGo to next message
Loffen is currently offline  Loffen   Norway
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Rob I think I would have used something like this one with a flat blade.
http://www.harborfreight.com/power-tools/oscillating-tools/oscillating-multifunction-power-tool-60428.html

As Karry says, how much mess would you like to make, I am not sure the soda blaster will remove it and you should be very careful using sand.


1973 23' # 1848 Sky Blue Glacier called Baby Blue and a 1973 26'-3 # 1460 Parrot green Seqouia Known as the Big Green, And sold my 1973 26'-2 # 581 White Canyon lands under the name Dobbelt trøbbel in Norway
Re: [GMCnet] Removing ALL the sprayed on insulation [message #241295 is a reply to message #241292] Tue, 25 February 2014 08:35 Go to previous messageGo to next message
kerry pinkerton is currently offline  kerry pinkerton   United States
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I did not try to remove it 'ALL' but just finished redoing the headliner and left side. I used a flexible butcher knife with a blade I could bend easily. It just slid through the foam. I could twist the blade and it would pop off. I was mainly interested in leveling it so I could add a 1" styrofoam piece. Gaps were filled with spray foam (Great Stuff).

Kerry Pinkerton - North Alabama Had 5 over the years. Currently have a '06 Fleetwood Discovery 39L
Re: [GMCnet] Removing ALL the sprayed on insulation [message #241307 is a reply to message #241278] Tue, 25 February 2014 10:03 Go to previous messageGo to next message
zhagrieb is currently offline  zhagrieb   United States
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Rob,

I've been removing mine using my oscillating or"wiggly" saw, the Fein multi master. It is quite effective and quick. There are several variations of the Fein tool, the cheapest being from Harbor Freight for $20.

BTW, I'm using rigid foam between the ribs but, since the ribs themselves transmit a lot of heat, I'm adding an additional 1/2 inch under the ribs. I'm able to get 1 3/4 to 2 inches throughout the ceiling.

Glenn


Glenn Giere, Portland OR, K7GAG '73 "Moby the Motorhome" 26'
Re: [GMCnet] Removing ALL the sprayed on insulation [message #241314 is a reply to message #241278] Tue, 25 February 2014 11:07 Go to previous messageGo to next message
noi is currently offline  noi   United States
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Rob,

While I did hand scrape all the foam out of mine....

Had I known about these:

http://www.aircraftspruce.com/catalog/topages/bojoairchisel4.php?clickkey=28835

I might have given them a shot - I used a non-air chisel similar version.

But hand scraping is not all that hard/bad, though the "roof" did give my arms, as you found out, a good WORKOUT Razz

And weirdly.... It was kind of FUN Very Happy

Carl P.
76 Birchaven
South of Fremont
Re: [GMCnet] Removing ALL the sprayed on insulation [message #241335 is a reply to message #241278] Tue, 25 February 2014 13:31 Go to previous messageGo to next message
Craig Lechowicz is currently offline  Craig Lechowicz   United States
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Rob,
I had thought about doing that. But, at the Goshen rally I was parked next to a Canadian couple, (don't remember their names) and he said the foam adds more to structure than you might think. He convinced me that I was better off just leveling off and adding more sheet foam insulation to it. Not sure how much the glued on foam helps, but it did make sense to me. I still haven't finished my ceiling, as I have about 2 million water leaks to chase first.


Craig Lechowicz
'77 Kingsley, Waterford, MI
Re: [GMCnet] Removing ALL the sprayed on insulation [message #241338 is a reply to message #241290] Tue, 25 February 2014 13:42 Go to previous messageGo to next message
jhbridges is currently offline  jhbridges   United States
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Or a large coarse wire brush in an electric drill.  Equally messy though not as fume laden.  Although, the dust would probably be flammable/explosive in the air.  I'd be careful.

--johnny


________________________________
From: Kerry Pinkerton <Pinkertonk@MCHSI.com>
To: gmclist@temp.gmcnet.org
Sent: Tuesday, February 25, 2014 9:21 AM
Subject: Re: [GMCnet] Removing ALL the sprayed on insulation




How big a mess are you willing to make?  I think acetone will dissolve it.
--
Kerry Pinkerton

North Alabama, near Huntsville,

77 Eleganza II, "The Lady", 403CI, also a 76 Eleganza being re-bodied as an Art Deco car hauler

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Foolish Carriage, 76 26' Eleganza(?) with beaucoup mods and add - ons. Braselton, Ga. I forgive them all, save those who hurt the dogs. They must answer to me in hell
Re: [GMCnet] Removing ALL the sprayed on insulation [message #241351 is a reply to message #241335] Tue, 25 February 2014 15:25 Go to previous messageGo to next message
Carl S. is currently offline  Carl S.   United States
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Craig Lechowicz wrote on Tue, 25 February 2014 12:31

Rob,
I had thought about doing that. But, at the Goshen rally I was parked next to a Canadian couple, (don't remember their names) and he said the foam adds more to structure than you might think. He convinced me that I was better off just leveling off and adding more sheet foam insulation to it. Not sure how much the glued on foam helps, but it did make sense to me. I still haven't finished my ceiling, as I have about 2 million water leaks to chase first.



Rob,

I concur with the above. The urethane foam insulation is a very efficient insulation system. It has more R-value per inch than most anything reasonably available. It only makes sense that it adds structural rigidity to the body, along with sound deadening. If you remove it and don't replace it with another spray foam system, I would think you would run the risk of having noises from the insulation shifting between the wall surfaces.

One of the best examples of re-insulating I have seen was this one by Norman Wheatley:

http://www.gmcclassics.com/tech/wheatley/Wheatley75E2Rebuild.pdf

He shaved down the factory insulation to a uniform thickness and added another inch on the inside of it. This method maintained the factory foam's bond to the outside skin of the coach.


Carl Stouffer '75 ex Palm Beach Tucson, AZ. Chuck Aulgur Reaction Arm Disc Brakes, Quadrabags, 3.70 LSD final drive, Lenzi knuckles/hubs, Dodge Truck 16" X 8" front wheels, Rear American Eagles, Solar battery charging. GMCSJ and GMCMI member
Re: [GMCnet] Removing ALL the sprayed on insulation [message #241355 is a reply to message #241351] Tue, 25 February 2014 15:36 Go to previous messageGo to next message
Ronald Pottol is currently offline  Ronald Pottol   United States
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Has anyone tried the blanked aerogel that was mentioned back on Jan 1?
Pricey, but good R value, and it will not burn, unlike most foams.


On Tue, Feb 25, 2014 at 1:25 PM, Carl Stouffer <carljr3b@yahoo.com> wrote:

>
>
> Craig Lechowicz wrote on Tue, 25 February 2014 12:31
> > Rob,
> > I had thought about doing that. But, at the Goshen rally I was parked
> next to a Canadian couple, (don't remember their names) and he said the
> foam adds more to structure than you might think. He convinced me that I
> was better off just leveling off and adding more sheet foam insulation to
> it. Not sure how much the glued on foam helps, but it did make sense to
> me. I still haven't finished my ceiling, as I have about 2 million water
> leaks to chase first.
>
>
>
> Rob,
>
> I concur with the above. The urethane foam insulation is a very efficient
> insulation system. It has more R-value per inch than most anything
> reasonably available. It only makes sense that it adds structural rigidity
> to the body, along with sound deadening. If you remove it and don't
> replace it with another spray foam system, I would think you would run the
> risk of having noises from the insulation shifting between the wall
> surfaces.
>
> One of the best examples of re-insulating I have seen was this one by
> Norman Wheatley:
>
> http://www.gmcclassics.com/tech/wheatley/Wheatley75E2Rebuild.pdf
>
> He shaved down the factory insulation to a uniform thickness and added
> another inch on the inside of it. This method maintained the factory
> foam's bond to the outside skin of the coach.
> --
> Carl S.
> '75 ex Palm Beach
> Tucson, AZ.
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
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>



--
Plato seems wrong to me today.
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1973 26' GM outfitted
Re: [GMCnet] Removing ALL the sprayed on insulation [message #241356 is a reply to message #241278] Tue, 25 February 2014 15:44 Go to previous messageGo to next message
gbarrow2 is currently offline  gbarrow2   United States
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Rob,
Check this post from last year. I posted a lot of insulation and window tint info from March through July last year.

http://gmc.mybirdfeeder.net/GMCforum/index.php?t=tree&goto=200404&rid=267#page_top

This tool does the job if you can find one.

Glenn,
I don't know what a wiggly saw is. I was lucky to borrow a tool from an automotive glass shop to remove the OEM foam. The tool is like a reciprocating saw motor but the blade is like a large flexible spatula. With this tool I was able to remove all the ceiling and some of the wall foam in 2 hours. The tool removes the foam in large slabs.






Gene Barrow
Lake Almanor, Ca.
1976 Palm Beach
Re: [GMCnet] Removing ALL the sprayed on insulation [message #241359 is a reply to message #241356] Tue, 25 February 2014 16:03 Go to previous messageGo to next message
sgltrac is currently offline  sgltrac   United States
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Rob,

Although I did not remove ALL of the insulation from the pig I did remove a bunch of it in a couple different ways.
Flexible metal putty knif slid under and pry out. This worked well but the chunks were too big and clog the shopvac.

Wire wheel in a grinder. This was just a little slower but fragments vacuum up easy.

Hope this helps

Todd Sullivan

Sully
77 royale
Seattle

> On Feb 25, 2014, at 1:44 PM, gene barrow <barrowgene@gmail.com> wrote:
>
>
>
> Rob,
> Check this post from last year. I posted a lot of insulation and window tint info from March through July last year.
>
> http://gmc.mybirdfeeder.net/GMCforum/index.php?t=tree&goto=200404&rid=267#page_top
>
> This tool does the job if you can find one.
>
> Glenn,
> I don't know what a wiggly saw is. I was lucky to borrow a tool from an automotive glass shop to remove the OEM foam. The tool is like a reciprocating saw motor but the blade is like a large flexible spatula. With this tool I was able to remove all the ceiling and some of the wall foam in 2 hours. The tool removes the foam in large slabs.
>
>
>
>
>
> --
> Gene Barrow
> Lake Almanor, Ca.
> 1976 Palm Beach
> _______________________________________________
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> Unsubscribe or Change List Options:
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Sully 77 Royale basket case. Future motorhome land speed record holder(bucket list) Seattle, Wa.
Re: [GMCnet] Removing ALL the sprayed on insulation [message #241360 is a reply to message #241278] Tue, 25 February 2014 16:18 Go to previous messageGo to next message
zhagrieb is currently offline  zhagrieb   United States
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Rob,

The "wiggly"saw is a Fein MultiMaster or one of the similar knockoff's. The blade oscillates or wiggles back and forth. Cheapest is $20 from Harbor Freight. I used it with one of the toothless blades (much like the end of a putty knife).

Glenn


Glenn Giere, Portland OR, K7GAG '73 "Moby the Motorhome" 26'
Re: [GMCnet] Removing ALL the sprayed on insulation [message #241370 is a reply to message #241355] Tue, 25 February 2014 17:53 Go to previous messageGo to next message
Richard RV   United States
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Ronald Pottol wrote on Tue, 25 February 2014 14:36

Has anyone tried the blanked aerogel that was mentioned back on Jan 1?
Pricey, but good R value, and it will not burn, unlike most foams.



There's a tri-polymer spray foam insulation that's used in construction that insulates almost as well as polyurethane, doesn't burn and doesn't cost an arm and a leg like aerogel. Don't recall the brand name, but google it and you'll find it.

Simply filling the stud cavity fully will provide all the insulation you'll ever need. GMC's 3/4" insulation was a specification that varied greatly in practice.

Richard


'77 Birchaven TZE...777; '76 Palm Beach under construction; ‘76 Edgemont waiting its turn
Re: [GMCnet] Removing ALL the sprayed on insulation [message #241394 is a reply to message #241360] Tue, 25 February 2014 19:15 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
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G'day,

Thanks for all the comments!

I will address them one by one:

1) Chemical removal - Acetone (MEK) - I'll give that a try to see if it works and determine how much I would need. The down side to
Acetone or MEK would be that the GMC would have to be outside with all the windows and roof vent open and a big ass fan blowing air
through it or I could wind up "off with the pixies" from the fumes! Hmmmmmm, might be fun though? Nah, I've already killed too many
brain cells using solvents.

2) Mechanical removal - Oscillating Tool - I have one and used it to remove a small patch so I could install a fan in the bathroom.
It was a lot of work and I had to be careful not to hit any wires.

3) Mechanical removal - Pneumatic Chisel - I have one with a 1" wide blade - I'll try it and see how it works; it might be quicker
than the oscillating tool same caveat though.

4) Mechanical removal - Wire Bush - I will give it try and see how big a cloud of dust I make. I KNOW the foam is extremely
flammable and therefore I agree it probably would be explosive! If it were to blow maybe it would remove the "middle age spread"
kinda like a firecracker will straighten out a bent can.

5) Mechanical removal - Soda Blasting - having used this method to remove paint from Double Trouble's LPG tank I think it would take
a huge amount of soda and a hell of a long time.

6) Mechanical removal - Sand Blasting - it would probably be a bit quicker than soda blasting and the sand could be recycled but I'd
have to be careful of the wires imbedded in the foam.

7) Canadian couple - Speaking of Canadian couples I met Gene and ??? - ????? (CRS strikes again!) at the GMCMI Santa Rosa
Convention. They have a beautiful two tone blue coach that they restored over a period of 7 years. They gutted their GMC completely
and removed all the factory spray in insulation. When it was all rewired they had it re-sprayed with the blue foam that Mike Holmes
uses in houses. They trimmed it level with the aluminum structure. They noted the coach was warm in the winter and cool in the
summer. This is where I got the idea to strip The Blue Streak. They attended the Coos Bay Rally where I helped them R&R a rear wheel
bearing. They are members of the Cascaders. I had their contact details but for the life of me I can't find them! If anyone has
their email address I would appreciate it if they could send it to me.

Regards,
Rob M.
Sydney, Australia
AUS '75 Avion - The Blue Streak TZE365V100428
USA '75 Avion - Double Trouble TZE365V100426



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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: [GMCnet] Removing ALL the sprayed on insulation [message #241402 is a reply to message #241278] Tue, 25 February 2014 19:33 Go to previous messageGo to next message
kerry pinkerton is currently offline  kerry pinkerton   United States
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One comment about using an air chisel. I work with .063 3003 H14 aluminum daily and it is soft stuff. You could VERY easily put a dent it it with any power tool, sawsall, air hammer, even a vibrating thingey if you were not careful.

Just my three cents.


Kerry Pinkerton - North Alabama Had 5 over the years. Currently have a '06 Fleetwood Discovery 39L
Re: [GMCnet] Removing ALL the sprayed on insulation [message #241411 is a reply to message #241278] Tue, 25 February 2014 20:07 Go to previous messageGo to next message
noi is currently offline  noi   United States
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Rob,

Just to clarify....

The Aircraft Spruce air chisel I referenced is "plastic", it is not metal - Not to say you don't have a plastic air chisel, but the way you spoke of the one you had led me to think "metal".

Kerry P. is quite correct - I "gouged" a couple of places, while I was scraping out my foam, when I got a bit careless (tired) in a few places using 1" putty scraper.

Carl P.
Re: [GMCnet] Removing ALL the sprayed on insulation [message #241422 is a reply to message #241402] Tue, 25 February 2014 21:08 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
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Kerry,

Thanks, however, I could have sworn that someone mentioned that the aluminum that GMC used was typical aircraft 6061 T6?

Either way I WILL be careful not to create more problems than I cure!

Regards,
Rob M.
Sydney, Australia
AUS '75 Avion - The Blue Streak TZE365V100428
USA '75 Avion - Double Trouble TZE365V100426


-----Original Message-----
From: Kerry Pinkerton

One comment about using an air chisel. I work with .063 3003 H14 aluminum daily and it is soft stuff. You could VERY easily put a
dent it it with any power tool, sawsall, air hammer, even a vibrating thingey if you were not careful.

Just my three cents.
--
Kerry

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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: [GMCnet] Removing ALL the sprayed on insulation [message #241423 is a reply to message #241411] Tue, 25 February 2014 21:10 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
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Carl,

I must apologize I did NOT read all the details on the chisel you referenced, I assumed it was metal. Now that you've noted that you
and Kerry have advised caution I will see if I can't make a plastic blade for it.

Regards,
Rob M.
Sydney, Australia
AUS '75 Avion - The Blue Streak TZE365V100428
USA '75 Avion - Double Trouble TZE365V100426

-----Original Message-----
From: gmclist-bounces@temp.gmcnet.org [mailto:gmclist-bounces@temp.gmcnet.org] On Behalf Of noi

Rob,

Just to clarify....

The Aircraft Spruce air chisel I referenced is "plastic", it is not metal - Not to say you don't have a plastic air chisel, but the
way you spoke of the one you had led me to think "metal".

Kerry P. is quite correct - I "gouged" a couple of places, while I was scraping out my foam, when I got a bit careless (tired) in a
few places using 1" putty scraper.

Carl P.

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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: [GMCnet] Removing ALL the sprayed on insulation [message #241428 is a reply to message #241423] Tue, 25 February 2014 21:47 Go to previous messageGo to previous message
gbarrow2 is currently offline  gbarrow2   United States
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Rob,
The tool I mentioned is used by glass shops to remove glued in windshields from cars. Even though it has a metal blade, when used properly it does not break the windshields and it doesn't dent the aluminum skin on the GMC. I was more concerned about damaging the SMC plastic. That wasn't a problem either.

The spatula blade is ~3-4 inches wide- it spreads the load and removes large chunks of the insulation each time it is applied.

Good luck with the project.


Gene Barrow
Lake Almanor, Ca.
1976 Palm Beach
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