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Home » Public Forums » GMCnet » Necessity IS the mother of invention (One (old and weak) man steering gear box installation.)
Necessity IS the mother of invention [message #240562] Thu, 20 February 2014 09:03 Go to next message
gbarrow2 is currently offline  gbarrow2   United States
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Not strong enough to lift and hold the steering gear box in place with one arm while trying to get a bolt started with the other hand but didn't want to wait till I could get help.

Used an adjustable tie down strap- one end hooked through the u-joint yoke of the lower steering shaft and the other hooked to the power steering motor support bracket. Easily hoisted into position from above.

So now the question is: How do I get all the air out of the system?
Replaced steering gear box and pump- Filled with ~3 pints of fluid- cycled pump through MANY lock to lock turns while on jack stands- turned on the OEM wiper motor.

Drove a couple of miles around the block making turns in both directions.

Reservoir is full but pump is noisy. Low power assist at low rpm.

Is it just a matter of matter of driving and turning more?

Thanks



Gene Barrow
Lake Almanor, Ca.
1976 Palm Beach
Re: [GMCnet] Necessity IS the mother of invention [message #240566 is a reply to message #240562] Thu, 20 February 2014 09:47 Go to previous messageGo to next message
Jp Benson is currently offline  Jp Benson   United States
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The U-joint??? I would have expected the lower steering shaft to come
apart. Only friction and grease hold it together at the splined shaft.

JP


On 2/20/2014 10:03 AM, gene barrow wrote:
>
> Not strong enough to lift and hold the steering gear box in place with one arm while trying to get a bolt started with the other hand but didn't want to wait till I could get help.
>
> Used an adjustable tie down strap- one end hooked through the u-joint yoke of the lower steering shaft and the other hooked to the power steering motor support bracket. Easily hoisted into position from above.
>
> So now the question is: How do I get all the air out of the system?
> Replaced steering gear box and pump- Filled with ~3 pints of fluid- cycled pump through MANY lock to lock turns while on jack stands- turned on the OEM wiper motor.
>
> Drove a couple of miles around the block making turns in both directions.
>
> Reservoir is full but pump is noisy. Low power assist at low rpm.
>
> Is it just a matter of matter of driving and turning more?
>
> Thanks
>
>

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Re: Necessity IS the mother of invention [message #240567 is a reply to message #240562] Thu, 20 February 2014 10:46 Go to previous messageGo to next message
Carl S. is currently offline  Carl S.   United States
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gbarrow wrote on Thu, 20 February 2014 08:03

Not strong enough to lift and hold the steering gear box in place with one arm while trying to get a bolt started with the other hand but didn't want to wait till I could get help.

Used an adjustable tie down strap- one end hooked through the u-joint yoke of the lower steering shaft and the other hooked to the power steering motor support bracket. Easily hoisted into position from above.

So now the question is: How do I get all the air out of the system?
Replaced steering gear box and pump- Filled with ~3 pints of fluid- cycled pump through MANY lock to lock turns while on jack stands- turned on the OEM wiper motor.

Drove a couple of miles around the block making turns in both directions.

Reservoir is full but pump is noisy. Low power assist at low rpm.

Is it just a matter of matter of driving and turning more?

Thanks





I don't have much experience with this but you did it the way I would have done it. It seems to me that the last time I replaced a steering box, I had much the same issue. If I remember correctly, the fluid had a tendency to foam a little and it was difficult to tell how much was in the reservoir without waiting for it to settle down. Keep at it and keep an eye on the pump reservoir. Hopefully you'll get it properly filled in a short time.


Carl Stouffer '75 ex Palm Beach Tucson, AZ. Chuck Aulgur Reaction Arm Disc Brakes, Quadrabags, 3.70 LSD final drive, Lenzi knuckles/hubs, Dodge Truck 16" X 8" front wheels, Rear American Eagles, Solar battery charging. GMCSJ and GMCMI member
Re: Necessity IS the mother of invention [message #240576 is a reply to message #240562] Thu, 20 February 2014 11:34 Go to previous messageGo to next message
Bob de Kruyff   United States
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gbarrow wrote on Thu, 20 February 2014 08:03

Not strong enough to lift and hold the steering gear box in place with one arm while trying to get a bolt started with the other hand but didn't want to wait till I could get help.

Used an adjustable tie down strap- one end hooked through the u-joint yoke of the lower steering shaft and the other hooked to the power steering motor support bracket. Easily hoisted into position from above.

So now the question is: How do I get all the air out of the system?
Replaced steering gear box and pump- Filled with ~3 pints of fluid- cycled pump through MANY lock to lock turns while on jack stands- turned on the OEM wiper motor.

Drove a couple of miles around the block making turns in both directions.

Reservoir is full but pump is noisy. Low power assist at low rpm.

Is it just a matter of matter of driving and turning more?

Thanks



It will take a couple of days for the air to get out. The fluid gets entrained with air and nothing you can do will get it out--let it set and it will take care of itself.


Bob de Kruyff
78 Eleganza
Chandler, AZ
Re: Necessity IS the mother of invention [message #240579 is a reply to message #240576] Thu, 20 February 2014 11:39 Go to previous messageGo to next message
Keith V is currently offline  Keith V   United States
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I did this last summer;
you need to turn the wheels slowly lock to lock multiple times, engine running, preferable on something like gravel...
this will pump the air out and foam the PS fluid.

turn the engine off an let the foam subsides, recheck the level and repeat until it's quiet



Keith Vasilakes
Mounds View. MN
75 ex Royale GMC
ask me about MicroLevel
Cell, 763-732-3419
My427v8@hotmail.com
Re: [GMCnet] Necessity IS the mother of invention [message #240581 is a reply to message #240566] Thu, 20 February 2014 11:42 Go to previous messageGo to next message
gbarrow2 is currently offline  gbarrow2   United States
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[quote title=Jp Benson wrote on Thu, 20 February 2014 07:47]The U-joint??? I would have expected the lower steering shaft to come
apart. Only friction and grease hold it together at the splined shaft.

JP

JP,

The lower half of the u-joint clamps to the input shaft of the box. The upper half slides onto the blue splined shaft which connects to the steering CV joint which is clamped to the steering column shaft.

I hope I don't have it on upside down.Smile

Carl,
It sat over night and I just got back from a 50 mile drive this a.m. Pump is still noisy and very stiff on slow speed turns.
I'll drive more before I pull change the pump again.

Wish there was an easy way to check steering pumps and gear boxes BEFORE installation. Or a way to isolate the problem once mounted. Simply changing parts is not a good solution but that seems to be what everyone suggests.

Thanks for your support>


Gene Barrow
Lake Almanor, Ca.
1976 Palm Beach
Re: Necessity IS the mother of invention [message #240588 is a reply to message #240579] Thu, 20 February 2014 11:55 Go to previous messageGo to next message
jaholland is currently offline  jaholland   United States
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~ gbarrow ;

It Took About 4 Days For The Power Steering Fluid
To Settle When I Did Mine. I Left The Front Of The
Coach On Jack Stands And Started It Up Every Day,
Let It Run For About 30 Minutes While Turning The
Steering Wheel. All Of The Foam, Bubbles And Air
Was Gone After 4 Days ~

~ Joe ~


/_]*[__][] *[__|] ~ * '73 TZE063V101887 "
" O----------OO--]* ~ '78 TZE168V100234 "
" " Joe & Lavelle " "
" 'sweet home alebamy'
Re: Necessity IS the mother of invention [message #240590 is a reply to message #240588] Thu, 20 February 2014 12:17 Go to previous messageGo to next message
gbarrow2 is currently offline  gbarrow2   United States
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Joe,
Your experience says +/- 2 hours of run time cleared the air. I wonder if it was the running, the turning, or sitting over 4 days and 3 nights.

I will follow your example but since my engine is new and needs breaking in I will do it with the rubber on the road on the road. I'll drive it a couple of 100 miles with as much turning as possible and see if that purges the air.



Gene Barrow
Lake Almanor, Ca.
1976 Palm Beach
Re: Necessity IS the mother of invention [message #240591 is a reply to message #240590] Thu, 20 February 2014 12:29 Go to previous messageGo to next message
roy1 is currently offline  roy1   United States
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I changed my pump because it was leaking but the replacement pump had an annoying wine to it. After a while I pulled that pump replaced the seals on the old pump and put the original pump back in.it was ok right off the bat.

Roy Keen Minden,NV 76 X Glenbrook
Re: [GMCnet] Necessity IS the mother of invention [message #240595 is a reply to message #240581] Thu, 20 February 2014 13:03 Go to previous messageGo to next message
Jp Benson is currently offline  Jp Benson   United States
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Gene,

That sounds right side up to me.

http://www.gmcmhphotos.com/photos/steering/p52879-lower-steering-shaft.html

I'm glad that the "upper half" of the u-joint didn't slide off the
splined shaft while the weight of the steering box was suspended to the
lower half of the u-joint.

I would have used a screwdriver in a steering box bolt hole to pilot and
hold the box in place while starting the bolts.

JP

On 2/20/2014 12:42 PM, gene barrow wrote:
>
> [quote title=Jp Benson wrote on Thu, 20 February 2014 07:47]The U-joint??? I would have expected the lower steering shaft to come
> apart. Only friction and grease hold it together at the splined shaft.
>
> JP
>
> JP,
>
> The lower half of the u-joint clamps to the input shaft of the box. The upper half slides onto the blue splined shaft which connects to the steering CV joint which is clamped to the steering column shaft.
>
> I hope I don't have it on upside down.:)
>
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Re: Necessity IS the mother of invention [message #240596 is a reply to message #240562] Thu, 20 February 2014 13:06 Go to previous messageGo to next message
JohnL455 is currently offline  JohnL455   United States
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I used a floor jack under mine to do the R&R. Worked great. If you don't make Orange Whip out of the fluid the process goes a lot faster. I filled mine, ran it 30 seconds and shut off. I noticed it was starting to make froth so I topped off what I could and waited. Took like 3 trys to get solid fluid level with one overnight sit, but again I stopped as soon as I heard the pump not sounding happy and making things worse.

John Lebetski
Woodstock, IL
77 Eleganza II
Re: Necessity IS the mother of invention [message #240599 is a reply to message #240596] Thu, 20 February 2014 13:45 Go to previous messageGo to next message
Jon payne is currently offline  Jon payne   United States
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To bleed the system just follow the MM exactly. I changed the gear box last year and drained the steer pump too. Followed the MM to bleed the system and works perfectly. No issues since the first drive after bleeding. Takes around 30 mins to completely bleed.

JOn


Jon Payne
76 Palm Beach
Westfield,IN
Re: Necessity IS the mother of invention [message #240600 is a reply to message #240590] Thu, 20 February 2014 14:03 Go to previous messageGo to next message
C Boyd is currently offline  C Boyd   United States
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Hi Gene, a little of my sperience. Most of the rebuilt pumps I have found were worse than the oem that were taken off. I also found a couple that the hi pressure line was not put back exactly as it came off and had the line in a bind and restricting flow. I have also had good results with cleaning the filter on the wipers. You probably need to run the wipers when bleeding? Are you using ps fluid or atf? You coming east on your test drive?? We are in the new house and would be good to see you again.



gbarrow wrote on Thu, 20 February 2014 13:17

Joe,
Your experience says +/- 2 hours of run time cleared the air. I wonder if it was the running, the turning, or sitting over 4 days and 3 nights.

I will follow your example but since my engine is new and needs breaking in I will do it with the rubber on the road on the road. I'll drive it a couple of 100 miles with as much turning as possible and see if that purges the air.





C. Boyd
76 Crestmont
East Tennessee
Re: Necessity IS the mother of invention [message #240601 is a reply to message #240600] Thu, 20 February 2014 14:14 Go to previous messageGo to next message
Keith V is currently offline  Keith V   United States
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Gene,
Did you center the steering box per the Dave Lenzi instructions?

It's VERY important esp on the big ol GMC.


Keith Vasilakes
Mounds View. MN
75 ex Royale GMC
ask me about MicroLevel
Cell, 763-732-3419
My427v8@hotmail.com
Re: [GMCnet] Necessity IS the mother of invention [message #240605 is a reply to message #240581] Thu, 20 February 2014 15:30 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
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Gene,

There is a way to check the steering box:

http://www.gmceast.com/technical/Mueller_Steering_Inspection_Guide.pdf

Regards,
Rob M.
Sydney, Australia
AUS '75 Avion - The Blue Streak TZE365V100428
USA '75 Avion - Double Trouble TZE365V100426

-----Original Message-----
From: gene barrow

Wish there was an easy way to check steering pumps and gear boxes BEFORE installation. Or a way to isolate the problem once mounted.
Simply changing parts is not a good solution but that seems to be what everyone suggests.

Thanks for your support>
--
Gene

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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: [GMCnet] Necessity IS the mother of invention [message #240624 is a reply to message #240605] Thu, 20 February 2014 18:54 Go to previous messageGo to next message
gbarrow2 is currently offline  gbarrow2   United States
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Rob,
Thanks for putting this procedure together. I have read it before and just re-read it. The focus is finding worn or loose parts and connection points.
Unfortunately, it doesn't address my past or current issue.

Worn parts or component looseness and wander are not my problem. They have all been replaced and installed properly. The coach drives nicely straight down the road without wandering.

In the past I have complained of slightly tight steering when making minor steering adjustments while cruising down the road at speed. That may still be an issue.

My current issue after installing rebuilt steering gear box and pump yesterday, The pump is noisy and provides almost no power assist below 1000rpm. Hoping those issues go away when all the air escapes from the system.

Keith,
Didn't use Dave Lenzi's tool or procedure but I'm satisfied that the box is centered.

Chuck,
I'd love to visit again especially now that you're at the new place. Hope I don't have to drive that far to purge the air from the steering pump. Hoping as Bob de K. says; it'll go a way in a couple of days.

Thanks to all.


Gene Barrow
Lake Almanor, Ca.
1976 Palm Beach
Re: Necessity IS the mother of invention [message #240639 is a reply to message #240562] Thu, 20 February 2014 19:29 Go to previous messageGo to next message
Ultravan Owners is currently offline  Ultravan Owners   Canada
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Gene,

I know you said you still have air in the system. But it also sounds as if it is low on fluid as well. FYI - If it is too low - you might keep getting air as there is not enough fluid to properly circulate.

If you have not already - check it tomorrow when cold.
If level is okay - as soon as you start it up - turn from wheel lock to lock, a few times, as others have stated - while you are allowing it to warm up. Shut the engine off and check the PS level again. If too much foam wait a short while and recheck. Top off as needed then start it again lock to lock a couple of times and then drive it - due to you needing to still break the engine in.

The lock to lock puts the PS under the most extreme pressure conditions and will ensure full pressure and/or flow of the fluid.

Best of Luck and enjoy the your ride.


Tony (Ontario Canada)
Marie and I are blessed to have had a 2nd chance to buy our farm.
Still hoping and more importantly praying to be able to build a garage.
Our 1970 Ultravan #520 has an Olds Toronado 455 in back.
Re: Necessity IS the mother of invention [message #240643 is a reply to message #240590] Thu, 20 February 2014 19:42 Go to previous messageGo to next message
Bob de Kruyff   United States
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gbarrow wrote on Thu, 20 February 2014 11:17

Joe,
Your experience says +/- 2 hours of run time cleared the air. I wonder if it was the running, the turning, or sitting over 4 days and 3 nights.

I will follow your example but since my engine is new and needs breaking in I will do it with the rubber on the road on the road. I'll drive it a couple of 100 miles with as much turning as possible and see if that purges the air.



Once you have caused the fluid to foam, it will take days, esp if it is cold outside. Everytime you check to see if it has "cleared" you potentially make it worse. You can bleed them quickly if you go slow on the lock to lock turns but if you go too fast or hold the wheel against the lock too long, all bets are off. Also, make sure the fittings are tight to make sure you don't suck air on the low pressure side.


Bob de Kruyff
78 Eleganza
Chandler, AZ
Re: [GMCnet] Necessity IS the mother of invention [message #240650 is a reply to message #240624] Thu, 20 February 2014 20:41 Go to previous message
USAussie is currently offline  USAussie   United States
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Gene,

I agree the only reason I pointed you towards it was because you asked about checking the steering box and one of the steps does
that and references the MM procedure too.

Regards,
Rob M.
Sydney, Australia
AUS '75 Avion - The Blue Streak TZE365V100428
USA '75 Avion - Double Trouble TZE365V100426

----Original Message-----
From: gene barrow

Rob,
Thanks for putting this procedure together. I have read it before and just re-read it. The focus is finding worn or loose parts and
connection points.
Unfortunately, it doesn't address my past or current issue.

Worn parts or component looseness and wander are not my problem. They have all been replaced and installed properly. The coach
drives nicely straight down the road without wandering.

In the past I have complained of slightly tight steering when making minor steering adjustments while cruising down the road at
speed. That may still be an issue.

My current issue after installing rebuilt steering gear box and pump yesterday, The pump is noisy and provides almost no power
assist below 1000rpm. Hoping those issues go away when all the air escapes from the system.

Keith,
Didn't use Dave Lenzi's tool or procedure but I'm satisfied that the box is centered.

Chuck,
I'd love to visit again especially now that you're at the new place. Hope I don't have to drive that far to purge the air from the
steering pump. Hoping as Bob de K. says; it'll go a way in a couple of days.

Thanks to all.

Gene

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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
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