GMCforum
For enthusiast of the Classic GMC Motorhome built from 1973 to 1978. A web-based mirror of the GMCnet mailing list.

Home » Public Forums » GMCnet » [GMCnet] Removing left exhaust manifold.
[GMCnet] Removing left exhaust manifold. [message #209486] Fri, 31 May 2013 22:55 Go to next message
BobDunahugh is currently offline  BobDunahugh   United States
Messages: 2465
Registered: October 2010
Location: Cedar Rapids, IA
Karma: 11
Senior Member
10 years ago I had a burned valve on the right side. Since I have the valve grinding equipment. I pulled the head an fixed the problem myself. BUT, I broke two exhaust manifold bolts. The head was off, so no real problem.Now I have a broken left manifold. Any great ideas on how to get all the bolts out with out breaking any of them? Bob Dunahugh 78 Royale Just love these GMC's

_______________________________________________
GMCnet mailing list
Unsubscribe or Change List Options:
http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist

Re: [GMCnet] Removing left exhaust manifold. [message #209497 is a reply to message #209486] Sat, 01 June 2013 01:02 Go to previous messageGo to next message
John Heslinga   Canada
Messages: 632
Registered: February 2011
Location: Edmonton, Alberta, Canada
Karma: 4
Senior Member
Ive been pretty lucky with this process: First I will run the engine to operating temperature for 5 minutes and try to crack the exhaust manifold bolts while running hot and then try to remove bolts while the engine is still hot. (Of course this won't work on a dead horse (Engine not running)) Any that don't crack I will use torch heat. (Dead horse need them all heated) I use torch heat on these unruly exhaust bolts before trying to remove them. Make the bolt heads red hot for enough time to get the heat into the threads Allow to cool only enough to give the bolt some strength back. (works especially well on the bolts where the pipes connect to manifold because you can also get the bolt ears red hot) I've broken less bolts this way but it is not perfect. Bolts that have rusted so bad that they have "necked" are a different story however.

Those of you who are steam engineers know that boilers need to be inspected regularly and need to have plugs removed for the inspector. You will know that you need to crack those Boiler plugs while it is hot or you will never get them out. The same theory for the exhaust manifold bolts.


John and Cathie Heslinga 1974 Canyonlands 260 455, Manny tranny and 1 ton, 3:70 LS, Red Seal Journeyman, DTE, BEd. MEd. Edmonton, Alberta
Re: [GMCnet] Removing left exhaust manifold. [message #209498 is a reply to message #209497] Sat, 01 June 2013 01:15 Go to previous messageGo to next message
hnielsen2 is currently offline  hnielsen2   United States
Messages: 1434
Registered: February 2004
Location: Alpine CA
Karma: 0
Senior Member
The last time I Kroil removed the manifolds
Sprayed Kroil on the night before.
Howard
Alpine CA
74 26' Canyon Lands

All is well with my Lord

On May 31, 2013, at 11:02 PM, John Heslinga <rbeeper@hotmail.com> wrote:

>
>
> Ive been pretty lucky with this process: First I will run the engine to operating temperature for 5 minutes and try to crack the exhaust manifold bolts while running hot and then try to remove bolts while the engine is still hot. (Of course this won't work on a dead horse (Engine not running)) Any that don't crack I will use torch heat. (Dead horse need them all heated) I use torch heat on these unruly exhaust bolts before trying to remove them. Make the bolt heads red hot for enough time to get the heat into the threads Allow to cool only enough to give the bolt some strength back. (works especially well on the bolts where the pipes connect to manifold because you can also get the bolt ears red hot) I've broken less bolts this way but it is not perfect. Bolts that have rusted so bad that they have "necked" are a different story however.
>
> Those of you who are steam engineers know that boilers need to be inspected regularly and need to have plugs removed for the inspector. You will know that you need to crack those Boiler plugs while it is hot or you will never get them out. The same theory for the exhaust manifold bolts.
>
> --
> John and Cathie Heslinga
> 1974 Canyonlands 260
> TC4W "Too Cool For Words"
> Retirement Projects Galore
> Edmonton, Alberta
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
_______________________________________________
GMCnet mailing list
Unsubscribe or Change List Options:
http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist



All is well with my Lord
Re: [GMCnet] Removing left exhaust manifold. [message #209499 is a reply to message #209486] Sat, 01 June 2013 01:20 Go to previous messageGo to next message
hnielsen2 is currently offline  hnielsen2   United States
Messages: 1434
Registered: February 2004
Location: Alpine CA
Karma: 0
Senior Member
We had a broken bolt on our Durango.
Shop wanted $200.00 plus.
Bought a right angle drill.
Drilled out the broken bolt.
Then removed the bolt with a stud remover and again I used Kroil.
Howard
Alpine CA

All is well with my Lord

On May 31, 2013, at 8:55 PM, Bob Dunahugh <yenko108@hotmail.com> wrote:

> 10 years ago I had a burned valve on the right side. Since I have the valve grinding equipment. I pulled the head an fixed the problem myself. BUT, I broke two exhaust manifold bolts. The head was off, so no real problem.Now I have a broken left manifold. Any great ideas on how to get all the bolts out with out breaking any of them? Bob Dunahugh 78 Royale Just love these GMC's
>
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
_______________________________________________
GMCnet mailing list
Unsubscribe or Change List Options:
http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist



All is well with my Lord
Re: [GMCnet] Removing left exhaust manifold. [message #209504 is a reply to message #209486] Sat, 01 June 2013 06:47 Go to previous messageGo to next message
biggreen is currently offline  biggreen   United States
Messages: 347
Registered: June 2011
Location: Northeast Florida
Karma: 1
Senior Member
Bob, I have a usable left (driver side) 403 exhaust manifold you can have for shipping cost from Florida. Mating surface needs machined, but no cracks.

RD
77exPalmBeach
Re: [GMCnet] Removing left exhaust manifold. [message #209631 is a reply to message #209486] Sun, 02 June 2013 16:20 Go to previous message
C Boyd is currently offline  C Boyd   United States
Messages: 2629
Registered: April 2006
Karma: 18
Senior Member
Hi Bob, the 403 and 455 use the same left manifold, only the right is different. The small block 403 right side has a sharper bend to clear the oil cooler adapter.


BobDunahugh wrote on Fri, 31 May 2013 23:55

10 years ago I had a burned valve on the right side. Since I have the valve grinding equipment. I pulled the head an fixed the problem myself. BUT, I broke two exhaust manifold bolts. The head was off, so no real problem.Now I have a broken left manifold. Any great ideas on how to get all the bolts out with out breaking any of them? Bob Dunahugh 78 Royale Just love these GMC's

_______________________________________________
GMCnet mailing list
Unsubscribe or Change List Options:
http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist





C. Boyd
76 Crestmont
East Tennessee
Previous Topic: Loose torque converter and Caddy cores
Next Topic: rear wheel bearing greasers
Goto Forum:
  


Current Time: Sun Oct 06 08:22:21 CDT 2024

Total time taken to generate the page: 0.03823 seconds