GMCforum
For enthusiast of the Classic GMC Motorhome built from 1973 to 1978. A web-based mirror of the GMCnet mailing list.

Home » Public Forums » GMCnet » Brake Booster Bolt Access -- late style dash
Brake Booster Bolt Access -- late style dash [message #159559] Tue, 07 February 2012 10:47 Go to next message
mike miller   United States
Messages: 3576
Registered: February 2004
Location: Hillsboro, Oregon
Karma: 0
Senior Member
I am about done with my current projects (Elect CC and sup Vac pump) and want to get ready for the next project -- Sensitized Brake Booster.

I am working on my #2 coach. (1978 Birch) It has the late style dash and I can not see any access to the bolts holding the booster to the dash. I have searched the picture site but only found the early dash. (With leveling controls to remove for access.) But I haven't seen anything for the 77/78 dash.

Anyone have any good tricks to keep from chopping holes in my dash?


Mike Miller -- Hillsboro, OR -- on the Black list
(#2)`78 23' Birchaven Rear Bath -- (#3)`77 23' Birchaven Side Bath
More Sidekicks than GMC's and a late model Malibu called 'Boo' http://m000035.blogspot.com
Re: [GMCnet] Brake Booster Bolt Access -- late style dash [message #159561 is a reply to message #159559] Tue, 07 February 2012 11:22 Go to previous messageGo to next message
James Hupy is currently offline  James Hupy   United States
Messages: 6806
Registered: May 2010
Karma: -62
Senior Member
Mike, the booster has studs that project towards the interior of the coach.
The nuts are "kinda difficult" to access, but if you have double jointed
wrists it can be accomplished. The lower nut and washer on the drivers side
is particularly onery to access. You can use a wooden wedge similar to a
door stop and wedge the heater/AC ducting away from the aluminum floor and
gain enough space to snake a wrench up there to access the nut. Getting
started, I just stung a piece of welding wire onto the nut and fished it up
there. Not a picnic, but doable. It helps to be in the correct "frame of
mind" when you do this. This is one case where it would be very helpful to
have the engineers that design this stuff have a mandatory period of
working on it after it leaves the factory. They would soon quit designing
crap like this that have no access doors or panels.
Jim Hupy
Salem, OR
78 GMC Royale 403

On Tue, Feb 7, 2012 at 8:47 AM, Mike Miller <m000035@gmail.com> wrote:

>
>
> I am about done with my current projects (Elect CC and sup Vac pump) and
> want to get ready for the next project -- Sensitized Brake Booster.
>
> I am working on my #2 coach. (1978 Birch) It has the late style dash and I
> can not see any access to the bolts holding the booster to the dash. I
> have searched the picture site but only found the early dash. (With
> leveling controls to remove for access.) But I haven't seen anything for
> the 77/78 dash.
>
> Anyone have any good tricks to keep from chopping holes in my dash?
>
> --
> Mike Miller -- Hillsboro, OR -- on the Black list
> (#1)'73 26' exPainted D. -- (#2)`78 23' Birchaven Rear Bath -- (#3)`77 23'
> Birchaven Side Bath
> http://m000035.blogspot.com
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>
_______________________________________________
GMCnet mailing list
Unsubscribe or Change List Options:
http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist

Re: [GMCnet] Brake Booster Bolt Access -- late style dash [message #159562 is a reply to message #159559] Tue, 07 February 2012 11:25 Go to previous messageGo to next message
Mr ERFisher is currently offline  Mr ERFisher   United States
Messages: 7117
Registered: August 2005
Karma: 2
Senior Member
>
> Anyone have any good tricks to keep from chopping holes in my dash?
>
> I would (did) cut the dash. It is not visible, and what if you need to do
it -on-the-road....

http://gmcmotorhome.info/booster.htm

about to do the same to the 73-23

gene



> --
> Mike Miller -- Hillsboro, OR -- on the Black list
> (#1)'73 26' exPainted D. -- (#2)`78 23' Birchaven Rear Bath -- (#3)`77 23'
> Birchaven Side Bath
> http://m000035.blogspot.com
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>



--
Gene Fisher -- 74-23,77PB/ore/ca
“Give a man a fish; you have fed him for today --- give him a URL and
-------
http://gmcmotorhome.info/
Alternator Protection Cable
http://gmcmotorhome.info/APC.html
_______________________________________________
GMCnet mailing list
Unsubscribe or Change List Options:
http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist

Re: [GMCnet] Brake Booster Bolt Access -- late style dash [message #159564 is a reply to message #159561] Tue, 07 February 2012 11:40 Go to previous messageGo to next message
kelvin is currently offline  kelvin   United States
Messages: 608
Registered: February 2004
Location: Eugene, OR
Karma: 0
Senior Member
In the Engineer's defense there is a LOT of stuff to design. Sometimes
you miss what seems obvious because you spent all your time fixing the
really obvious stuff.

I'm more and more impressed what auto and aircraft engineers managed to
do without CAD.

Kelvin


On 2/7/2012 9:22 AM, James Hupy wrote:
> Mike, the booster has studs that project towards the interior of the coach.
> The nuts are "kinda difficult" to access, but if you have double jointed
> wrists it can be accomplished. The lower nut and washer on the drivers side
> is particularly onery to access. You can use a wooden wedge similar to a
> door stop and wedge the heater/AC ducting away from the aluminum floor and
> gain enough space to snake a wrench up there to access the nut. Getting
> started, I just stung a piece of welding wire onto the nut and fished it up
> there. Not a picnic, but doable. It helps to be in the correct "frame of
> mind" when you do this. This is one case where it would be very helpful to
> have the engineers that design this stuff have a mandatory period of
> working on it after it leaves the factory. They would soon quit designing
> crap like this that have no access doors or panels.
> Jim Hupy
> Salem, OR
> 78 GMC Royale 403
>

_______________________________________________
GMCnet mailing list
Unsubscribe or Change List Options:
http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist

Re: [GMCnet] Brake Booster Bolt Access -- late style dash [message #159578 is a reply to message #159564] Tue, 07 February 2012 17:08 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
Messages: 15912
Registered: July 2007
Location: Sydney, Australia
Karma: 6
Senior Member
Kelvin,

We got to the Moon and back with slide rules! ;-)

Regards,
Rob M.

-----Original Message-----
From: Kelvin Dietz

I'm more and more impressed what auto and aircraft engineers managed to do without CAD.

Kelvin

_______________________________________________
GMCnet mailing list
Unsubscribe or Change List Options:
http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist



Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: [GMCnet] Brake Booster Bolt Access -- late style dash [message #159582 is a reply to message #159561] Tue, 07 February 2012 19:12 Go to previous messageGo to next message
Bob de Kruyff   United States
Messages: 4260
Registered: January 2004
Location: Chandler, AZ
Karma: 1
Senior Member
""This is one case where it would be very helpful to
have the engineers that design this stuff have a mandatory period of
working on it after it leaves the factory. They would soon quit designing
crap like this that have no access doors or panels.
""

Easy to say Jim, but in reality GM engineers routinely work in the assembly plants alongside UAW workers to experience what it takes to put these together and they also work hand in hand with service engineers who assemble and disassemble prototype vehicles as if they are in the repair process. Sometimes trade-offs are made that don't suit everyone, but they are not made without a lot of thought. My engineers would work not only in plants but we also spent part of our vacations working in dealerships.


Bob de Kruyff
78 Eleganza
Chandler, AZ
Re: [GMCnet] Brake Booster Bolt Access -- late style dash [message #159587 is a reply to message #159582] Tue, 07 February 2012 19:57 Go to previous messageGo to next message
James Hupy is currently offline  James Hupy   United States
Messages: 6806
Registered: May 2010
Karma: -62
Senior Member
Bob, I have experience working in the IGO trade without the access to all
the work arounds and service reminders that are available to those techs
working in the dealerships. I am sure that the brake booster is fitted to
the chassis before the body was fitted to the chassis. Under the dash is a
particularly difficult area to work on. On some heavy duty trucks, and SOB
motorhomes, the instrument cluster is hinged to tip down and allow the tech
access to that area without standing on his head under the dash. GM by no
means has the corner on the market in difficult vehicles to service. Even
the OBD connectors in SOME vehicles is a PITA to access, and one would
think that they would be easily accessible for service. Several european
foreign makes have a pod on the inner fender wells that house most of the
relays, fusible links and fuses and diagnostic connectors in one area. Sure
makes it nice, but somewhat susecptible to collision damage and corrosion
from water splashing. No vehicle is perfect, but some are better than
others. I am a GM trained technician, but my last service school was in
June or July of 1985, at the Tigard, OR tech center, long since gone. I
know with specialization in product lines, and offshore purchase of sub
assemblies by the factories trying to compete with what are some fairly
high quality products, that GM has it's work cut out for it. But relatively
low numbers in production like the GMC in a market that fell on its face
during the Arab oil Embargo of 73-75 did not help either.
Jim Hupy
Salem, OR
78 GMC Royale 403

On Tue, Feb 7, 2012 at 5:12 PM, Bob de Kruyff <NEXT2POOL@aol.com> wrote:

>
>
> ""This is one case where it would be very helpful to
> have the engineers that design this stuff have a mandatory period of
> working on it after it leaves the factory. They would soon quit designing
> crap like this that have no access doors or panels.
> ""
>
> Easy to say Jim, but in reality GM engineers routinely work in the
> assembly plants alongside UAW workers to experience what it takes to put
> these together and they also work hand in hand with service engineers who
> assemble and disassemble prototype vehicles as if they are in the repair
> process. Sometimes trade-offs are made that don't suit everyone, but they
> are not made without a lot of thought. My engineers would work not only in
> plants but we also spent part of our vacations working in dealerships.
> --
> Bob de Kruyff
> 78 Eleganza
> Chandler, AZ
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>
_______________________________________________
GMCnet mailing list
Unsubscribe or Change List Options:
http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist

Re: [GMCnet] Brake Booster Bolt Access -- late style dash [message #159603 is a reply to message #159582] Wed, 08 February 2012 01:05 Go to previous message
USAussie is currently offline  USAussie   United States
Messages: 15912
Registered: July 2007
Location: Sydney, Australia
Karma: 6
Senior Member
G'day,

I realize what I am about to note is one - upsmanship!

If you think access to "stuff" on automobiles is bad try working on aircraft!

Military in particular, fighters being the worst!

Regards,
Rob

-----Original Message-----
From: Bob de Kruyff

""This is one case where it would be very helpful to have the engineers that design this stuff have a mandatory period of working on
it after it leaves the factory. They would soon quit designing crap like this that have no access doors or panels.
""

Easy to say Jim, but in reality GM engineers routinely work in the assembly plants alongside UAW workers to experience what it takes
to put these together and they also work hand in hand with service engineers who assemble and disassemble prototype vehicles as if
they are in the repair process. Sometimes trade-offs are made that don't suit everyone, but they are not made without a lot of
thought. My engineers would work not only in plants but we also spent part of our vacations working in dealerships.
--
Bob

_______________________________________________
GMCnet mailing list
Unsubscribe or Change List Options:
http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist



Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Previous Topic: NEW SULLYBUILT BRACKETS WITH AIR BAGS
Next Topic: Found Another One!
Goto Forum:
  


Current Time: Sun Oct 13 07:16:38 CDT 2024

Total time taken to generate the page: 0.01980 seconds