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heat shield Generator manifold [message #147063] Wed, 19 October 2011 13:43 Go to next message
1275gtsport is currently offline  1275gtsport   Canada
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Registered: September 2009
Location: Rothesay NB
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Senior Member
After searching the forum I can not find any info on why there is no cover over the manifold of the onan. I did see photo's on the site of someone that had built one. the compartment the onan is in is fiberglass and the foil like heat blanket is less then complete. (will replace soon) but thought it might be a good idea to add a metal shield for that little extra insurance. the biggest issue I can think of would be of restricted air flow. any other thoughts?

Adam Raeburn
Rothesay, NB
1976 Austin Mini
1977 GMC Palm Beach
---------------------------------------------------
Once you replace everything that is attached to something else. It will all be fixed.
Re: [GMCnet] heat shield Generator manifold [message #147125 is a reply to message #147063] Wed, 19 October 2011 20:52 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
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Registered: July 2007
Location: Sydney, Australia
Karma: 6
Senior Member
Adam,

I have an Avion which has galvanized enclosures for the Onan and LPG tank. It has rear twin beds and the Onan is under the passenger
side bed.

I decided to insulate three sides and top of the enclosure inside the Avion (under the bed) with this product:

http://www-b.jcwhitney.com/mylar-faced-foam-sound/heat-insulation-with-vinyl-lining/p2002966.jcwx?filterid=j1

For the outside above and around the Onan I bought this material:

http://www-b.jcwhitney.com/heat/sound-insulation/p2010475.jcwx?filterid=j1

I installed the insulation inside but have yet to install the outside insulation. The reason being is that for the insulation to
adhere I need really clean surfaces to glue the insulation to and to clean it thoroughly I'll have to remove the Onan.

I have an infrared temperature gun and I found that the area of the galvanized enclosure just above the Onan manifold got to some
really high temperatures. I really don't remember exactly how high but I believe it was well and truly in the high 200's °F. I plan
on making some kind of metal heat shield that will mount just above the exhaust manifold to reduce heat radiation and convection
into the galvanized enclosure.

Regards,
Rob M.


-----Original Message-----
From: 1275gtsport@gmail.com

After searching the forum I can not find any info on why there is no cover over the manifold of the onan. I did see photo's on the
site of someone that had built one. the compartment the onan is in is fiberglass and the foil like heat blanket is less then
complete. (will replace soon) but thought it might be a good idea to add a metal shield for that little extra insurance. the biggest
issue I can think of would be of restricted air flow. any other thoughts?
--
Adam

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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: heat shield Generator manifold [message #147165 is a reply to message #147063] Thu, 20 October 2011 03:40 Go to previous messageGo to next message
Ken Burton is currently offline  Ken Burton   United States
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Registered: January 2004
Location: Hebron, Indiana
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That is one of the projects I was going to get around to. I haven't decided to whether to attach the heat shield to the generator or to the cabinet the generator is mounted in. My Onan cabinet is foam lined and the foam on the top is slightly burned above the exhaust manifold. I am going to make a heat shield for the top and forward side since those are the sides close to the exhaust manifold.

Just tonight I was looking at a piece of flat galvanize at Menards that was 16" by about 24". It is normally used for constructing heat ducts. It was only $5.50. I'm going to measure the cabinet again and see if with a little bending and trimming it will work.


Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana
Re: heat shield Generator manifold [message #147250 is a reply to message #147063] Fri, 21 October 2011 01:53 Go to previous messageGo to next message
Adrien G. is currently offline  Adrien G.   United States
Messages: 474
Registered: May 2008
Location: Burns Flat, OK 73624
Karma: 1
Senior Member
Adam,

I know that the early models had wood covers over the gen and lp, I have aluminum ( they look oem); has your cover been changed, to be fiberglass?

I noticed that since I replaced the pads (thick, 3/4" vs crushed 3/8") and reducing the space between frame and pan (now there's space for a heat shield (or maybe 2), and some sort of ? insulation along with inside sound material.

McMaster-carr has listed a high temp thermo board that maybe good to put over the manifold area.

I wonder how much additional heat is induced in the gen with the shield redirecting the radiant heat?



Adrien & Jenny Genesoto 75 Glenbrook (26-3) Mods LS3.70 FD / Reaction Sys / 80mm Front&Intermidiate / Hydroboost / 16" Tires / Frame Rebuild / Interior Rebuild Yuba City,Ca. Text 530-nine-3-three-3-nine-nine-6
Re: [GMCnet] heat shield Generator manifold [message #147251 is a reply to message #147250] Fri, 21 October 2011 02:07 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
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Registered: July 2007
Location: Sydney, Australia
Karma: 6
Senior Member
Adrien,

Please provide info on the McMaster board.

Regards,
Rob M.

-----Original Message-----
From: Adrien Genesoto

Adam,

I know that the early models had wood covers over the gen and lp, I have aluminum ( they look oem); has your cover been changed, to
be fiberglass?

I noticed that since I replaced the pads (thick, 3/4" vs crushed 3/8") and reducing the space between frame and pan (now there's
space for a heat shield (or maybe 2), and some sort of ? insulation along with inside sound material.

McMaster-carr has listed a high temp thermo board that maybe good to put over the manifold area.

I wonder how much additional heat is induced in the gen with the shield redirecting the radiant heat?

Adrien
75 Glenbrook
Yuba City,Ca.

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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: [GMCnet] heat shield Generator manifold [message #147252 is a reply to message #147251] Fri, 21 October 2011 02:51 Go to previous messageGo to next message
Adrien G. is currently offline  Adrien G.   United States
Messages: 474
Registered: May 2008
Location: Burns Flat, OK 73624
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Rob,

This is what I'm thinking of. It's not cheap, but what is?

Ultra-High Temperature Sheets
• Temp. Range: Max. 1700° F; low end not rated
• Heat Flow Rate (K-factor): 0.80 Btu/hr. x in./sq. ft. @ 800° F
• Density: 40 lbs./cu. ft.
• Color: White
Cut with a handsaw or power saw. Install using metal banding (not included; see page 3491), drywall screws, nails, or high-temperature adhesive. Meet ASTM E84 0/0 for flame and smoke.
24" x 48" 48" x 48" 48" x 96"
Thick. Each Each Each

1/2" 9353K41 $90.56 9353K61 $159.05 9353K51 $283.54


Ultra-High Temperature, High-Strength Sheets
• Temp. Range: Max. 1700° F; low end not rated
• Heat Flow Rate (K-factor): 1.05 Btu/hr. x in./sq. ft. @ 800° F
• Density: 55 lbs./cu. ft.
• Color: White
These sheets have exceptional strength due to their chemical structure. Cut with a handsaw or power saw.
24" x 48" 48" x 48" 48" x 96"
Thick. Each Each Each

1/2" 93505K22 $198.64 93505K32 $315.64 93505K42 $572.30

The ultimate is to cover this board with alum or stainless sheet to protect it, over time they tend to crack but don't loose their K-factor.
I would use machine screws to hold in place.

Glad to be of help.





Adrien & Jenny Genesoto 75 Glenbrook (26-3) Mods LS3.70 FD / Reaction Sys / 80mm Front&Intermidiate / Hydroboost / 16" Tires / Frame Rebuild / Interior Rebuild Yuba City,Ca. Text 530-nine-3-three-3-nine-nine-6
Re: [GMCnet] heat shield Generator manifold [message #147263 is a reply to message #147252] Fri, 21 October 2011 08:28 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
Messages: 15912
Registered: July 2007
Location: Sydney, Australia
Karma: 6
Senior Member
Adrien,

Thanks for all the details; I'll measure the top of the Onan compartment. I think one 24" x 48" sheet would do two GMC's..

Regards,
Rob M.

-----Original Message-----
From: Adrien Genesoto

Rob,

This is what I'm thinking of. It's not cheap, but what is?

Ultra-High Temperature Sheets
• Temp. Range: Max. 1700° F; low end not rated
• Heat Flow Rate (K-factor): 0.80 Btu/hr. x in./sq. ft. @ 800° F
• Density: 40 lbs./cu. ft.
• Color: White
Cut with a handsaw or power saw. Install using metal banding (not included; see page 3491), drywall screws, nails, or
high-temperature adhesive. Meet ASTM E84 0/0 for flame and smoke.
24" x 48" 48" x 48" 48" x 96"
Thick. Each Each Each

1/2" 9353K41 $90.56 9353K61 $159.05 9353K51 $283.54


Ultra-High Temperature, High-Strength Sheets
• Temp. Range: Max. 1700° F; low end not rated
• Heat Flow Rate (K-factor): 1.05 Btu/hr. x in./sq. ft. @ 800° F
• Density: 55 lbs./cu. ft.
• Color: White
These sheets have exceptional strength due to their chemical structure. Cut with a handsaw or power saw.
24" x 48" 48" x 48" 48" x 96"
Thick. Each Each Each

1/2" 93505K22 $198.64 93505K32 $315.64 93505K42 $572.30

The ultimate is to cover this board with alum or stainless sheet to protect it, over time they tend to crack but don't loose their
K-factor.
I would use machine screws to hold in place.

Glad to be of help.




--
Adrien
75 Glenbrook
Yuba City,Ca.
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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: [GMCnet] heat shield Generator manifold [message #147277 is a reply to message #147263] Fri, 21 October 2011 09:43 Go to previous message
midlf is currently offline  midlf   United States
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Registered: July 2007
Location: SE Wisc. (Palmyra)
Karma: 1
Senior Member
Robert Mueller wrote on Fri, 21 October 2011 08:28

Adrien,

Thanks for all the details; I'll measure the top of the Onan compartment. I think one 24" x 48" sheet would do two GMC's..

Regards,
Rob M.




My PO put sheet metal on the underside of the top of the wooden gen compartment. I suspect he did that after a burn spot turned up on the top of that panel inside the coach. I plan to pull this sheet metal out and sandwich a layer of fiberfrax (from Aircraft Spruce) between the sheet metal and the wood. The put another layer of fiberfrax on top of the exhaust manifold in the area where the manifold is carrying the exhaust from both cylinders. The burn spot is only above the manifold where it carries the exhaust from both cylinders.


Steve Southworth
1974 Glacier TZE064V100150 (for workin on)
1975 Transmode TZE365V100394 (parts & spares)
Palmyra WI
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