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exhaust manifold bolt size [message #127663] Fri, 27 May 2011 15:54 Go to next message
lqqkatjon is currently offline  lqqkatjon   United States
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what size bolts for the exhaust manifold? going to install remflex gasket. it looks like a PO used a bunch of washers on a couple bolts. want to get new grade 8, but do not want to spend alot of time figure out what size/ thread.

Jon Roche 75 palm beach EBL EFI, manny headers, Micro Level, rebuilt most of coach now. St. Cloud, MN http://lqqkatjon.blogspot.com/
Re: exhaust manifold bolt size [message #127691 is a reply to message #127663] Fri, 27 May 2011 20:41 Go to previous messageGo to next message
RF_Burns is currently offline  RF_Burns   Canada
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I keep checking mine so I can tell you they take a 9/16" socket, that makes them 3/8" NC bolts

I could be wrong though


Bruce Hislop
ON Canada
77PB, 455 Dick P. rebuilt, DynamicEFI EBL EFI & ESC.
1 ton front end
http://www.gmcmhphotos.com/photos/showphoto.php?photo=29001
My Staff says I never listen to them, or something like that
Re: [GMCnet] exhaust manifold bolt size [message #127693 is a reply to message #127691] Fri, 27 May 2011 20:54 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
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G'day,

Ref: Parts Book 78Z
Page: 8-11
Key: 54
Qty: 10
Part Number: 9420462
Description: BOLT - intake & exhaust manifold to cylinder head (3/8 - 16 x 1
1/4) (300M)

Regards,
Rob M.
USAussie - Downunder
AUS '75 Avion - The Blue Streak TZE365V100428
USA '75 Avion - Double Trouble TZE365V100426


-----Original Message-----
From: gmclist-bounces@temp.gmcnet.org
[mailto:gmclist-bounces@temp.gmcnet.org] On Behalf Of Bruce Hislop
Sent: Saturday, May 28, 2011 11:41 AM
To: gmclist@temp.gmcnet.org
Subject: Re: [GMCnet] exhaust manifold bolt size



I keep checking mine so I can tell you they take a 9/16" socket, that makes
them 3/8" NC bolts

I could be wrong though

--
Bruce Hislop,
S. Ontario Canada
77PB, 455 Dick P. rebuilt, DynamicEFI EBL EFI and ESC.
Hubler front end installed and WOW! !:)
http://www.gmcmhphotos.com/photos/showphoto.php?photo=29001
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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: [GMCnet] exhaust manifold bolt size [message #127695 is a reply to message #127693] Fri, 27 May 2011 20:59 Go to previous messageGo to next message
emerystora is currently offline  emerystora   United States
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On May 27, 2011, at 7:54 PM, Rob Mueller wrote:

> G'day,
>
> Ref: Parts Book 78Z
> Page: 8-11
> Key: 54
> Qty: 10
> Part Number: 9420462
> Description: BOLT - intake & exhaust manifold to cylinder head (3/8 - 16 x 1
> 1/4) (300M)



We all know how those Aussies lie about the size of things (ask his wife)! But in this case he is right on!. :) ;)

Emery Stora
77 Kingsley
Santa Fe, NM


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Re: exhaust manifold bolt size [message #127704 is a reply to message #127663] Fri, 27 May 2011 22:06 Go to previous messageGo to next message
Matt Colie is currently offline  Matt Colie   United States
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Location: S.E. Michigan
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Jon wrote on Fri, 27 May 2011 16:54

what size bolts for the exhaust manifold? going to install remflex gasket. it looks like a PO used a bunch of washers on a couple bolts. want to get new grade 8, but do not want to spend alot of time figure out what size/ thread.

Jon,

You can get and use Gr.8 if you want to, but do not tension (torque) them past Gr. 2 load. Gr. 8 fasteners are better alloy and quality all around, but the heat treatment that gives them the extra yield strength goes away at engine exhaust temperatures. So, as soon as they get hot they self-unload to mild steel yield point.

Read the cautions everywhere in the GMC sites about that center bolt.

Also, if you buy the disk set that has all this stuff, you can look it all up very easily. Not that anybody minds answering a question, but there are some hours that the only one at the keyboard is Rob and that is only when is at the down-under home.

Matt



Matt & Mary Colie - Chaumière -'73 Glacier 23 - Members GMCMI, GMCGL, GMCES
Electronically Controlled Quiet Engine Cooling Fan with OE Rear Drum Brakes with Applied Control Arms
SE Michigan - Near DTW - Twixt A2 and Detroit
Re: [GMCnet] exhaust manifold bolt size [message #127713 is a reply to message #127704] Sat, 28 May 2011 00:22 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
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Location: Sydney, Australia
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Jon,

I just realized something! The bolt length given in the Parts Book may be
incorrect!

The Parts Book notes that this bolt is the for the intake and exhaust
manifolds.

I was about to close the Parts Book when I looked at it again and remembered
that when I replaced the intake manifold I would swear that I bought 3/8 -
16 x 1 3/4" NOT 1 1/4" bolts!

Check the length of one of your bolts to verify the length. Please let me
know so I can correct the book.

Regards,
Rob M.
USAussie - Downunder
AUS '75 Avion - The Blue Streak TZE365V100428
USA '75 Avion - Double Trouble TZE365V100426



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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: exhaust manifold bolt size [message #127728 is a reply to message #127663] Sat, 28 May 2011 08:15 Go to previous messageGo to next message
Hardie Johnson is currently offline  Hardie Johnson   United States
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Location: Raleigh NC
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Jon wrote on Fri, 27 May 2011 16:54

what size bolts for the exhaust manifold? going to install remflex gasket. it looks like a PO used a bunch of washers on a couple bolts. want to get new grade 8, but do not want to spend a lot of time figure out what size/ thread.

Don't waste money on the Gr8 bolts, they will anneal anyway. Use anti-seize and torque on the low end since it is like a lubricant. The center bolt is for show only.
Oh, and don't use stainless.
"how do I know? I just do"


Hardie Johnson "Crashj"
1973 26 foot Glacier, White Thing
Raleigh NC
Re: [GMCnet] exhaust manifold bolt size [message #128071 is a reply to message #127713] Tue, 31 May 2011 11:12 Go to previous messageGo to next message
lqqkatjon is currently offline  lqqkatjon   United States
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Location: St. Cloud, MN
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Ok, the remflex on the driverside went in flawless. I hope when i do the passenger side it goes as easy. but I have run out of time, and that side didn't leak. Can't afford the time if a bolt

I ended up purchasing 4 1 1/4" bolts. and needed one 1 1/2 inch bolt for the front engine bolt. that one had some goofy washers, and bracket on it for the alternator. didn't look factory, but was not going to argue because the bracket looked straight.

I bought grade 8, just because. MN has a fleet farm store, and bolts are cheap. just didn't want to put the rusted one's back in.

thanks for the help.


Jon Roche 75 palm beach EBL EFI, manny headers, Micro Level, rebuilt most of coach now. St. Cloud, MN http://lqqkatjon.blogspot.com/
Re: [GMCnet] exhaust manifold bolt size [message #128073 is a reply to message #128071] Tue, 31 May 2011 11:21 Go to previous messageGo to next message
Gary Worobec is currently offline  Gary Worobec   United States
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John, the Remflex gaskets go on with such little torque you can get by with
softer bolts than G8's. In this application if a bolt does seize in the head
it;s easier to drill out a G5 than a G8. I think I tightened mine to 25ft
lbs and forgot about them.

If you have a stock intake manifold you may want to inspect the little
gasket that seals the choke stove. These are prone to blow out and if I
recall have been the source of some fires. I replaced mine with piece of
REMFLEX material. I called the guys at REMFLEX and for an SASE envelope they
sent me a piece.

Thanks

Gary and Joanne Worobec
1973 GMC Glacier
Anza, CA

----- Original Message -----
From: "Jon Roche" <lqqkatjon@gmail.com>
To: <gmclist@temp.gmcnet.org>
Sent: Tuesday, May 31, 2011 9:12 AM
Subject: Re: [GMCnet] exhaust manifold bolt size


>
>
> Ok, the remflex on the driverside went in flawless. I hope when i do the
> passenger side it goes as easy. but I have run out of time, and that side
> didn't leak. Can't afford the time if a bolt
>
> I ended up purchasing 4 1 1/4" bolts. and needed one 1 1/2 inch bolt for
> the front engine bolt. that one had some goofy washers, and bracket on it
> for the alternator. didn't look factory, but was not going to argue
> because the bracket looked straight.
>
> I bought grade 8, just because. MN has a fleet farm store, and bolts are
> cheap. ,
The just didn't want to put the rusted one's back in.
>
> thanks for the help.
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist

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Re: [GMCnet] exhaust manifold bolt size [message #128075 is a reply to message #128073] Tue, 31 May 2011 11:35 Go to previous messageGo to next message
James Hupy is currently offline  James Hupy   United States
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Senior Member
While we are on the subject of manifold fasteners, I always use the longest
fastener that will go into the assembly, including brackets, washers, wire
looms. I then probe the hole with a vernier caliper to obtain the depth and
use a fastener that is 1/8" - 1/4" shorter. If the fastener bottoms in the
hole, it will appear to be tight, but the assembly is not clamped together,
and the gasket will fail prematurely. If you break a G8 fastener off in the
hole, you will need cobalt bits to drill it out. If Murphy is allowed to get
you, he will. Drilling out broken manifold fasteners is not any fun. I have
done it more times than I can count. Ounce of prevention and all that stuff
applies 100 percent of the time.
Jim Hupy
Salem, OR
78 GMC Royale 403

On Tue, May 31, 2011 at 9:21 AM, Gary Worobec <gtw5@earthlink.net> wrote:

> John, the Remflex gaskets go on with such little torque you can get by with
> softer bolts than G8's. In this application if a bolt does seize in the
> head
> it;s easier to drill out a G5 than a G8. I think I tightened mine to 25ft
> lbs and forgot about them.
>
> If you have a stock intake manifold you may want to inspect the little
> gasket that seals the choke stove. These are prone to blow out and if I
> recall have been the source of some fires. I replaced mine with piece of
> REMFLEX material. I called the guys at REMFLEX and for an SASE envelope
> they
> sent me a piece.
>
> Thanks
>
> Gary and Joanne Worobec
> 1973 GMC Glacier
> Anza, CA
>
> ----- Original Message -----
> From: "Jon Roche" <lqqkatjon@gmail.com>
> To: <gmclist@temp.gmcnet.org>
> Sent: Tuesday, May 31, 2011 9:12 AM
> Subject: Re: [GMCnet] exhaust manifold bolt size
>
>
> >
> >
> > Ok, the remflex on the driverside went in flawless. I hope when i do
> the
> > passenger side it goes as easy. but I have run out of time, and that
> side
> > didn't leak. Can't afford the time if a bolt
> >
> > I ended up purchasing 4 1 1/4" bolts. and needed one 1 1/2 inch bolt for
> > the front engine bolt. that one had some goofy washers, and bracket on
> it
> > for the alternator. didn't look factory, but was not going to argue
> > because the bracket looked straight.
> >
> > I bought grade 8, just because. MN has a fleet farm store, and bolts are
> > cheap. ,
> The just didn't want to put the rusted one's back in.
> >
> > thanks for the help.
> > _______________________________________________
> > GMCnet mailing list
> > Unsubscribe or Change List Options:
> > http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>
> _______________________________________________
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>
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Re: exhaust manifold bolt size [message #128078 is a reply to message #127663] Tue, 31 May 2011 11:57 Go to previous messageGo to next message
lqqkatjon is currently offline  lqqkatjon   United States
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quite clearly on the remflex package, it said "reccomended torque: 15-18 ftlbs."

so they are torqued at 17. with the top center bolt tight just enough to not fall out.

It is my guess/thought, that if these remflex work as described and told, the next time the manifolds are off, they will be bolted to a new/different motor.



Jon Roche 75 palm beach EBL EFI, manny headers, Micro Level, rebuilt most of coach now. St. Cloud, MN http://lqqkatjon.blogspot.com/
Re: [GMCnet] exhaust manifold bolt size [message #128081 is a reply to message #128078] Tue, 31 May 2011 12:20 Go to previous messageGo to next message
Gary Worobec is currently offline  Gary Worobec   United States
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Registered: May 2005
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Senior Member
Some 25 ft. lbs, was on my mind but yes, the bolt torque is surprisingly low
for these gaskets.

Thanks

Gary and Joanne Worobec
1973 GMC Glacier
Anza, CA




----- Original Message -----
From: "Jon Roche" <lqqkatjon@gmail.com>
To: <gmclist@temp.gmcnet.org>
Sent: Tuesday, May 31, 2011 9:57 AM
Subject: Re: [GMCnet] exhaust manifold bolt size


>
>
> quite clearly on the remflex package, it said "reccomended torque: 15-18
> ftlbs."
>
> so they are torqued at 17. with the top center bolt tight just enough to
> not fall out.
>
> It is my guess/thought, that if these remflex work as described and told,
> the next time the manifolds are off, they will be bolted to a
> new/different motor.
>
>
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist

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Re: exhaust manifold bolt size [message #128114 is a reply to message #127663] Tue, 31 May 2011 19:48 Go to previous message
armandminnie is currently offline  armandminnie   United States
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Location: Marana, AZ
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Senior Member
Jon,
With the low torque specified for the Remflex gaskets and the anti-sieze you had better keep your eye on those bolts because they might work themselves out over time. I used the tin bolt locks http://www.appliedgmc.com/prod.itml/icOid/763 from JimK. I also left the passenger side alone since it wasn't leaking.


Armand Minnie
Marana, AZ
'76 Eleganza II TZE166V103202
visit my gmc blog
click here to visit gmcws.org
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