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Wiring harnesses - kinda Non-GMC [message #120601] Sat, 02 April 2011 17:05 Go to next message
Luvn737s is currently offline  Luvn737s   United States
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For those with OEM experience, do manufacturers usually build one standard electrical harness for a given model with all the plugs and wiring there for optional equipment, even if those options are not installed?

I am restoring a car which had AC as an option, but didn't have AC and I'm trying to find out how thoroughly I need to scour the electrical harnesses.


Randy
1973 26' Painted Desert
Ahwatukee (Phoenix) AZ
Re: Wiring harnesses - kinda Non-GMC [message #120606 is a reply to message #120601] Sat, 02 April 2011 17:24 Go to previous messageGo to next message
JohnL455 is currently offline  JohnL455   United States
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I think it varies. In the old days the non AC cars did not usually have the AC wiring. This is what I have noted on GMs.

John Lebetski
Woodstock, IL
77 Eleganza II
Re: [GMCnet] Wiring harnesses - kinda Non-GMC [message #120610 is a reply to message #120606] Sat, 02 April 2011 17:46 Go to previous messageGo to next message
James Hupy is currently offline  James Hupy   United States
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Kinda does vary quite a lot. If we are talking about GMCs, Most came with in
dash AC. GM was pretty much using shared harnesses on the Coaches. Higher
priced makes like Cadillac more frequently came with AC and as a result
their main harness had provisions for sub harnesses for accessories. Chev,
not so much. Other divisions within GM before shared chassis became the rule
rather than the exception produced their own harnesses, but I am not as
familiar with brands other than Cad and Olds. There might be some real GM
experts lurking about whose recall hasn't gone the way of the DoDo bird.
Chrysler was the master of mid year modifications and early harnesses varied
from late ones. Since the advent of automation and bar code readers and very
high tech engine controls and OBD 1 and 2 it is impossible to track parts
without a vin code. Ain't progress neat? The truth of the matter is that
today's automotive products are quieter, more durable, go much longer
between tune ups, and one heck of a lot more expensive. Better? That is
another subject.
Jim Hupy
Salem, OR
78 GMC Royale 403

On Sat, Apr 2, 2011 at 3:24 PM, John R. Lebetski <gransport@aol.com> wrote:

>
>
> I think it varies. In the old days the non AC cars did not usually have
> the AC wiring. This is what I have noted on GMs.
> --
> John Lebetski
> Chicago, IL
> 77 Eleganza II
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Re: [GMCnet] Wiring harnesses - kinda Non-GMC [message #120611 is a reply to message #120610] Sat, 02 April 2011 18:00 Go to previous messageGo to next message
gordh1   Canada
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James Hupy wrote on Sat, 02 April 2011 18:46

...Ain't progress neat? The truth of the matter is that today's automotive products are quieter, more durable, go much longer between tune ups, and one heck of a lot more expensive. Better? That is another subject.


Jim, I always feel it's like Zippo versus 'Bic'. Today's offerings are certainly built with brains, but generally (sadly), seemingly intended to be disposable. Providing you don't loose it, you can add fluid and flints and even a wick to a good old Zippo indefinitely. Wink

Gord Smile
Re: [GMCnet] Wiring harnesses - kinda Non-GMC [message #120612 is a reply to message #120611] Sat, 02 April 2011 18:06 Go to previous messageGo to next message
emerystora is currently offline  emerystora   United States
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On Apr 2, 2011, at 5:00 PM, Gord Hubbell <g.r.hubbell@gmail.com> wrote:

>
>
> James Hupy wrote on Sat, 02 April 2011 18:46
>> ...Ain't progress neat? The truth of the matter is that today's
>> automotive products are quieter, more durable, go much longer
>> between tune ups, and one heck of a lot more expensive. Better?
>> That is another subject.
>
>
> Jim, I always feel it's like Zippo versus 'Bic'. Today's offerings
> are certainly built with brains, but generally (sadly), seemingly
> intended to be disposable. Providing you don't loose it, you can add
> fluid and flints and even a wick to a good old Zippo indefinitely. ;)
>
> Gord :)
> _

At least until you die of lung
cancer! :)
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Re: [GMCnet] Wiring harnesses - kinda Non-GMC [message #120614 is a reply to message #120612] Sat, 02 April 2011 18:19 Go to previous messageGo to next message
James Hupy is currently offline  James Hupy   United States
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Emery, I was going to say that I still have a couple of the old zippo
lighters from when I quit smoking about 48 years ago. I haven't put any
Ronsonall in them but the flints still spark OK. Todays gasoline smells a
little like lighter fluid did then, particularly in winter blended gasoline.
I think that naptha was the principal ingredient & as I remember it there
used to be a Gasoline brand on the west coast called Napthaline. It went the
way of Chevron white pump 105 Octane, I guess. I wonder if we could run our
GMCs on lighter fluid? Might be cheaper.
Jim Hupy
Salem, OR
78 GMC Royale 403

On Sat, Apr 2, 2011 at 4:06 PM, Emery Stora <emerystora@mac.com> wrote:

>
>
> On Apr 2, 2011, at 5:00 PM, Gord Hubbell <g.r.hubbell@gmail.com> wrote:
>
> >
> >
> > James Hupy wrote on Sat, 02 April 2011 18:46
> >> ...Ain't progress neat? The truth of the matter is that today's
> >> automotive products are quieter, more durable, go much longer
> >> between tune ups, and one heck of a lot more expensive. Better?
> >> That is another subject.
> >
> >
> > Jim, I always feel it's like Zippo versus 'Bic'. Today's offerings
> > are certainly built with brains, but generally (sadly), seemingly
> > intended to be disposable. Providing you don't loose it, you can add
> > fluid and flints and even a wick to a good old Zippo indefinitely. ;)
> >
> > Gord :)
> > _
>
> At least until you die of lung
> cancer! :)
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>
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Re: [GMCnet] Wiring harnesses - kinda Non-GMC [message #120618 is a reply to message #120612] Sat, 02 April 2011 18:33 Go to previous messageGo to next message
gordh1   Canada
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emerystora wrote on Sat, 02 April 2011 19:06

At least until you die of lung cancer! Smile


Very Happy

Ummm...well, I gave up starting camp fires by rubbing sticks together when the Zippo came out. <cough> Laughing

Gord Wink
Re: Wiring harnesses - kinda Non-GMC [message #120636 is a reply to message #120601] Sat, 02 April 2011 21:58 Go to previous messageGo to next message
Craig Lechowicz is currently offline  Craig Lechowicz   United States
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Wiring harnesses get very specific to years, models, trim levels and options within trim levels. Depending on how old of car you have there weren't nearly as many options available as nowadays, so there would be fewer variations. But, shortly before I was broomed from GM, I was pretty heavily involved in a program to re-assess how wiring harness trade-offs were made. For instance on a modern Chevy Malibu, there could be as many as 200 different harnesses depending on options. Even within that number, in some cases, there would be "giveaway" leads and connectors that weren't used and were taped off. There is a trade-off in logistics and assembly costs from carrying many variations at a plant, vs. "giving" away leads and connectors.

Since your car is old enough to have a/c as an option, a simple way to look at it might be if more than about 70% of that model were sold with a/c there's a good chance all the harnesses had at least the leads for it, even if your car didn't include a/c. But that is just a guess, and depends on a lot of specifics, like how good of option forecasters they had, what the price of copper was, and how friendly the assembly plant was to deal with.


Craig Lechowicz
'77 Kingsley, Waterford, MI
Re: Wiring harnesses - kinda Non-GMC [message #120661 is a reply to message #120601] Sun, 03 April 2011 07:43 Go to previous messageGo to next message
Matt Colie is currently offline  Matt Colie   United States
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Randy,

Craig is completely correct it is refreshing.

This is an analysis that the manufactures were and are still always running. When copper was cheap (in the late 70's - early 80's), and data management was expensive, harnesses were often not supplied for the base unit at all - they had all the requirement for the most popular accessories. What you also found were multiple harness in a vehicle. One of my cars of the period had: A main vehicle harness, an AC/HVAC harness, a door harness (that went all the way from one door to the other front door), and a the stereo harness.

Copper is relatively expensive these days and I will bet that the harness are built as VIN specific as that is now possible.

What vehicle are you putting a complete harness in?

Matt


Matt & Mary Colie - Chaumière -'73 Glacier 23 - Members GMCMI, GMCGL, GMCES
Electronically Controlled Quiet Engine Cooling Fan with OE Rear Drum Brakes with Applied Control Arms
SE Michigan - Near DTW - Twixt A2 and Detroit
Re: Wiring harnesses - kinda Non-GMC [message #120781 is a reply to message #120601] Mon, 04 April 2011 09:00 Go to previous messageGo to next message
Luvn737s is currently offline  Luvn737s   United States
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I'm a little ashamed to say, here in the bastion of heavy Detroit iron, it's a 1977 Toyota Celica GT Liftback. A nice 2600lb rear wheel drive car that I remember as a kid always wanting one (like the GMC in that respect).

This isn't mine, but maybe I can cobble my parts to look similar

http://farm6.static.flickr.com/5173/5588433171_ab90416fcd_m.jpgCelicapix4 by luvn737s, on Flickr




Randy
1973 26' Painted Desert
Ahwatukee (Phoenix) AZ
Re: Wiring harnesses - kinda Non-GMC [message #120799 is a reply to message #120781] Mon, 04 April 2011 10:03 Go to previous messageGo to next message
Matt Colie is currently offline  Matt Colie   United States
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Luvn737s wrote on Mon, 04 April 2011 10:00

I'm a little ashamed to say, here in the bastion of heavy Detroit iron, it's a 1977 Toyota Celica GT Liftback. A nice 2600lb rear wheel drive car that I remember as a kid always wanting one (like the GMC in that respect).
<snipped the picture)


Sorry to tell you this, but you are on your own there. German and American wiring has never ever been a problem for me, but the Japanese seem to approach things so differently that I could never wrap my brain around it and sort it all out. Even with the books, I could not diagnose a problem with my wife's Honda.

Matt


Matt & Mary Colie - Chaumière -'73 Glacier 23 - Members GMCMI, GMCGL, GMCES
Electronically Controlled Quiet Engine Cooling Fan with OE Rear Drum Brakes with Applied Control Arms
SE Michigan - Near DTW - Twixt A2 and Detroit
Re: Wiring harnesses - kinda Non-GMC [message #120872 is a reply to message #120601] Mon, 04 April 2011 20:28 Go to previous message
Craig Lechowicz is currently offline  Craig Lechowicz   United States
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I'm not sure how far along with it they were in 1977, but Toyota is the evangelist (but probably not the inventor) of the "lean" production system that virtually all large scale manufacturers use some form of today and are probably still ahead of anyone else on that path. The ultimate goal of the system is to be extremely efficient at a lot size of 1, rather than 1,000's. With things like; just in time inventory, the concepts of "flow" and consistent "tacht" times or cycle times to drive out "muhda" or waste, my guess is that even back in '77, Toyota wasn't giving away any wires they absolutely didn't have to. Plus in those days, a lot of imports did a/c at the port of entry. So, you are probably going to be disappointed in looking for a/c wires if it wasn't already optioned or port installed. On the other hand, I'll bet they made it pretty easy to do after the fact.

Craig Lechowicz
'77 Kingsley, Waterford, MI
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