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Dash Cover Cut-out [message #115334] Thu, 17 February 2011 10:02 Go to next message
Carl S. is currently offline  Carl S.   United States
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Location: Tucson, AZ.
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On the photo site, there is a photo of a cut-out made on the dash cover to make it easier to R & R.


http://www.gmcmhphotos.com/photos/showphoto.php?photo=2563&cat=3258

Is this still a recommended procedure? Has anyone who has done this had any problem with additional cracking or other issues? I currently have the cover off my dash and will be re-installing it, but will need to remove it again soon to make further repairs to the HVAC controls.


Carl Stouffer '75 ex Palm Beach Tucson, AZ. Chuck Aulgur Reaction Arm Disc Brakes, Quadrabags, 3.70 LSD final drive, Lenzi knuckles/hubs, Dodge Truck 16" X 8" front wheels, Rear American Eagles, Solar battery charging. GMCSJ and GMCMI member
Re: Dash Cover Cut-out [message #115336 is a reply to message #115334] Thu, 17 February 2011 10:09 Go to previous messageGo to next message
tphipps is currently offline  tphipps   United States
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Location: Spanish Fort, AL
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The cut-out did not cause any further cracking in my dash cover. I believe that the P.O. did the cut-out in 1992. It sure makes removing and replacing the dash cover easier. I believe that the windshields were one of the last things to be installed in the coach, by GMC, so that the work crew could access the back of the instrument panel.

Tom Phipps


2012 Phoenix Cruiser model 2552 KA4CSG
Re: [GMCnet] Dash Cover Cut-out [message #115337 is a reply to message #115334] Thu, 17 February 2011 10:06 Go to previous messageGo to next message
Charles is currently offline  Charles   United States
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One of mine is done that way. It was that way when I got the coach
No problems with the mod and it makes it much easier to
remove the cover.
Charles
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Charles Wersal
Duncanville, Texas
26 foot 1975 Glenbrook
Pandora's Box

Re: [GMCnet] Dash Cover Cut-out [message #115348 is a reply to message #115337] Thu, 17 February 2011 10:59 Go to previous messageGo to next message
Carl S. is currently offline  Carl S.   United States
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OK guys, Thanks. I guess I need to get out my saber saw, after work, and make that cut, so I can put that cover back on, before I leave for the Saguaro Jetset rally this afternoon.


Carl Stouffer '75 ex Palm Beach Tucson, AZ. Chuck Aulgur Reaction Arm Disc Brakes, Quadrabags, 3.70 LSD final drive, Lenzi knuckles/hubs, Dodge Truck 16" X 8" front wheels, Rear American Eagles, Solar battery charging. GMCSJ and GMCMI member
Re: [GMCnet] Dash Cover Cut-out [message #115381 is a reply to message #115348] Thu, 17 February 2011 16:45 Go to previous messageGo to next message
Ken Burton is currently offline  Ken Burton   United States
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I have that same cut out on mine done a a PO. I have never had a problem caused by that cut out.

Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana
Re: [GMCnet] Dash Cover Cut-out [message #115389 is a reply to message #115348] Thu, 17 February 2011 17:11 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
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Carl,

The main thing you have to be careful removing it before you mod it so you
don't crack it.

Chuck Boyd and I modified the one in Double Trouble several years ago. For
the life of me I can't remember how we did it.

I don't think we used a saber saw it might have been a Dremel with one of
the small coarse sanding drums.

Regards,
Rob M.
USAussie - Downunder
AUS '75 Avion - The Blue Streak TZE365V100428
USA '75 Avion - Double Trouble TZE365V100426

-----Original Message-----
From: gmclist-bounces@temp.gmcnet.org
[mailto:gmclist-bounces@temp.gmcnet.org] On Behalf Of Carl Stouffer
Sent: Friday, February 18, 2011 3:59 AM
To: gmclist@temp.gmcnet.org
Subject: Re: [GMCnet] Dash Cover Cut-out

OK guys, Thanks. I guess I need to get out my saber saw, after work, and
make that cut, so I can put that cover back on, before I leave for the
Saguaro Jetset rally this afternoon.

--
Carl S.
'75 ex Palm Beach
Tucson, AZ.
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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: [GMCnet] Dash Cover Cut-out [message #115462 is a reply to message #115389] Fri, 18 February 2011 07:05 Go to previous messageGo to next message
John Sharpe is currently offline  John Sharpe   United States
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Quote:

get out my saber saw


I would NOT recommend a saber saw or anything that reciprocates. Too much of a chance of making that old plastic split. A rotary tool such as the one Rob mentioned or a rotozip would be more desirable than even the GMC tool.


John Sharpe
Humble,TX
'78 Eleganza TBI
'89 Spectrum 2000 MPI V-10
'40 Ford Panel Delivery TPI
johnasharpe@gmail.com
Re: [GMCnet] Dash Cover Cut-out [message #115463 is a reply to message #115389] Fri, 18 February 2011 07:17 Go to previous messageGo to next message
C Boyd is currently offline  C Boyd   United States
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I don't think we used a saber saw it might have been a Dremel with one of the small coarse sanding drums.





Yep


C. Boyd
76 Crestmont
East Tennessee
Re: [GMCnet] Dash Cover Cut-out [message #115520 is a reply to message #115462] Fri, 18 February 2011 12:37 Go to previous messageGo to next message
Carl S. is currently offline  Carl S.   United States
Messages: 4186
Registered: January 2009
Location: Tucson, AZ.
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John Sharpe wrote on Fri, 18 February 2011 06:05

Quote:

get out my saber saw


I would NOT recommend a saber saw or anything that reciprocates. Too much of a chance of making that old plastic split. A rotary tool such as the one Rob mentioned or a rotozip would be more desirable than even the GMC tool.


When I got home yesterday and looked at the cover, I realized it couldn't be cut with a jig saw because of the angle of the shroud on the top. I ended up making a really clean cut on it with a pair of offset tin snips. They cut the plastic like butter without stressing the material. the cover did go on a lot easier than it came off. The snips I used were left hand cutting (I think). Anyway, they have red handles.

Thanks for all the advice on this, guys.


Carl Stouffer '75 ex Palm Beach Tucson, AZ. Chuck Aulgur Reaction Arm Disc Brakes, Quadrabags, 3.70 LSD final drive, Lenzi knuckles/hubs, Dodge Truck 16" X 8" front wheels, Rear American Eagles, Solar battery charging. GMCSJ and GMCMI member
Re: [GMCnet] Dash Cover Cut-out [message #115580 is a reply to message #115520] Fri, 18 February 2011 18:15 Go to previous message
Byron Songer is currently offline  Byron Songer   United States
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Location: Louisville, KY
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I cut mine with an old hole saw. I ran the drill very slowly until the teeth
got a good bite in the plastic then I revved it up a little. The rest I took
out with a rasp being somewhat aggressive but gentle.

--

Byron Songer
1978 GMC Royale
Louisville, KY
http://www.gmceast.com
http://web.me.com/bnsonger




Carl Stouffer wrote:

>
>
> John Sharpe wrote on Fri, 18 February 2011 06:05
>> Quote:
>>> get out my saber saw
>>
>>
>> I would NOT recommend a saber saw or anything that reciprocates. Too much of
>> a chance of making that old plastic split. A rotary tool such as the one Rob
>> mentioned or a rotozip would be more desirable than even the GMC tool.
>
>
> When I got home yesterday and looked at the cover, I realized it couldn't be
> cut with a jig saw because of the angle of the shroud on the top. I ended up
> making a really clean cut on it with a pair of offset tin snips. They cut the
> plastic like butter without stressing the material. the cover did go on a lot
> easier than it came off. The snips I used were left hand cutting (I think).
> Anyway, they have red handles.
>
> Thanks for all the advice on this, guys.


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-- Byron Songer
Full-timing to enjoy the USA
Former owner but still an admirer
GMC paint schemes at -
http://www.songerconsulting.net
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