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[GMCnet] Need a good Solenoid recommendation [message #94442] Tue, 03 August 2010 09:56 Go to next message
Ray Erspamer is currently offline  Ray Erspamer   United States
Messages: 1707
Registered: May 2007
Location: Milwaukee Wisconsin
Karma: -3
Senior Member
Good Morning

I have an under-hood solenoid that is activated with the key switch, it connects
the coach battery to a separate fuse panel that I have many accessories tied to
such as the leveling system, aux brake vac booster pump, elect mirrors, and a
few other accessories that I don't want "LIVE" after I turn the coach off.

Seems I need to replace this thing every year. I've searched and purchased the
largest amperage and most heavy continual duty ones I can find and they all die
within a year.

The current one failed during our trip back from Minnesota's north shore on
Sunday. I found myself on the hills of Duluth, MN with very poor brakes because
the booster pump quit due to the solenoid failure. I immediately knew what the
problem was, stopped and moved one wire to bypass the solenoid for the trip home
and all was well, but there must be a continuous duty solenoid on the market
that is heavy duty enough for this application.

Any recommendations ??

Thanks

Ray


Ray & Lisa Erspamer
78 Royale Center Kitchen
TZE368V101144
Wauwatosa, Wisconsin 53226
Email: 78GMC-Royale@att.net
414-745-3188
Web Site: http://ray-lisa.page.tl/
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Ray Erspamer 78 GMC Royale Center Kitchen 403, 3.70 Final Drive Holley Sniper Quadrajet EFI System, Holley Hyperspark Ignition System 414-484-9431
Re: [GMCnet] Need a good Solenoid recommendation [message #94450 is a reply to message #94442] Tue, 03 August 2010 10:47 Go to previous messageGo to next message
Charles is currently offline  Charles   United States
Messages: 455
Registered: January 2004
Karma: 0
Senior Member
Ray,
Are you overloading the Solenoid? You might try installing two and splitting
the load.
At least this way if one goes out you can fall back on the other. I have no
suggestions
for a particular continues run one as I have the same problem with one I
use to run my
York air compressor. They just don't hold up to heavy loads and the
continues run
ones are not cheap. You might check for a life time warranted one.
Charles

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Charles Wersal
Duncanville, Texas
26 foot 1975 Glenbrook
Pandora's Box

Re: [GMCnet] Need a good Solenoid recommendation [message #94455 is a reply to message #94442] Tue, 03 August 2010 11:15 Go to previous messageGo to next message
Ken Henderson is currently offline  Ken Henderson   United States
Messages: 8726
Registered: March 2004
Location: Americus, GA
Karma: 9
Senior Member
Ray,

You might try putting a diode across the contacts. Chances are the
inductive loads are causing the contacts to arc upon opening. The preferred
method is to put the diodes at the loads, but that may be too much trouble.

This company carries a wide assortment of relays: www.waytekwire.com

Ken H.


On Tue, Aug 3, 2010 at 10:56 AM, Ray Erspamer <78gmc-royale@att.net> wrote:

> Good Morning
>
> I have an under-hood solenoid that is activated with the key switch, it
> connects
> the coach battery to a separate fuse panel that I have many accessories
> tied to
> such as the leveling system, aux brake vac booster pump, elect mirrors, and
> a
> few other accessories that I don't want "LIVE" after I turn the coach off.
>
> Seems I need to replace this thing every year. I've searched and purchased
> the
> largest amperage and most heavy continual duty ones I can find and they all
> die
> within a year.
>
> The current one failed during our trip back from Minnesota's north shore on
> Sunday. I found myself on the hills of Duluth, MN with very poor brakes
> because
> the booster pump quit due to the solenoid failure. I immediately knew what
> the
> problem was, stopped and moved one wire to bypass the solenoid for the trip
> home
> and all was well, but there must be a continuous duty solenoid on the
> market
> that is heavy duty enough for this application.
>
> Any recommendations ??
>
> Thanks
>
> Ray
>
>
> Ray & Lisa Erspamer
> 78 Royale Center Kitchen
> TZE368V101144
> Wauwatosa, Wisconsin 53226
> Email: 78GMC-Royale@att.net
> 414-745-3188
> Web Site: http://ray-lisa.page.tl/
> _______________________________________________
> GMCnet mailing list
> List Information and Subscription Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>
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Ken Henderson
Americus, GA
www.gmcwipersetc.com
Large Wiring Diagrams
76 X-Birchaven
76 X-Palm Beach
Re: [GMCnet] Need a good Solenoid recommendation [message #94457 is a reply to message #94450] Tue, 03 August 2010 11:22 Go to previous messageGo to next message
Ray Erspamer is currently offline  Ray Erspamer   United States
Messages: 1707
Registered: May 2007
Location: Milwaukee Wisconsin
Karma: -3
Senior Member
Thanks Charles, I'm not sure why they fail. The current one is rated for
continuous duty and has a 100 amp capacity. I don't think the air pumps and the
vacuum booster pump draw 100 amps, I'll check.

Not a bad idea to split the items up, I'll look into that.

Thanks.

Ray


Ray & Lisa Erspamer
78 Royale Center Kitchen
TZE368V101144
Wauwatosa, Wisconsin 53226
Email: 78GMC-Royale@att.net
414-745-3188
Web Site: http://ray-lisa.page.tl/




________________________________
From: Charles <gcw13@sbcglobal.net>
To: gmclist@temp.gmcnet.org
Sent: Tue, August 3, 2010 10:47:30 AM
Subject: Re: [GMCnet] Need a good Solenoid recommendation

Ray,
Are you overloading the Solenoid? You might try installing two and splitting
the load.
At least this way if one goes out you can fall back on the other. I have no
suggestions
for a particular continues run one as I have the same problem with one I
use to run my
York air compressor. They just don't hold up to heavy loads and the
continues run
ones are not cheap. You might check for a life time warranted one.
Charles

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GMCnet mailing list
List Information and Subscription Options:
http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
_______________________________________________
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Ray Erspamer 78 GMC Royale Center Kitchen 403, 3.70 Final Drive Holley Sniper Quadrajet EFI System, Holley Hyperspark Ignition System 414-484-9431
Re: [GMCnet] Need a good Solenoid recommendation [message #94480 is a reply to message #94455] Tue, 03 August 2010 14:16 Go to previous messageGo to next message
Ken Burton is currently offline  Ken Burton   United States
Messages: 10030
Registered: January 2004
Location: Hebron, Indiana
Karma: 10
Senior Member
What is wrong with using as couple of 30 or 40 amp automotive relays. I assume you are burning out the coils on the solenoids you are using. You can get relays by the hand full at any junk yard. Also the diodes are available in the same fuse box where you find the relays. People in the junk yards always take the fuses but usually leave the relays and diodes.

Automotive relays are also available new at AutoZone.


Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana
[GMCnet] ] Need a good Solenoid recommendation [message #94485 is a reply to message #94457] Tue, 03 August 2010 15:29 Go to previous messageGo to next message
Charles is currently offline  Charles   United States
Messages: 455
Registered: January 2004
Karma: 0
Senior Member
Ray, (off the list)
You might read a little on the below site. Then you will need to
talk to someone like Ken Henderson or Burton. I don't know
squat about electricity. These two are guru's. They can explain
Relays. Maybe that is your answer.
http://forums.iboats.com/showthread.php?t=178609
Charles
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Charles Wersal
Duncanville, Texas
26 foot 1975 Glenbrook
Pandora's Box

Re: [GMCnet] Need a good Solenoid recommendation [message #94487 is a reply to message #94442] Tue, 03 August 2010 15:31 Go to previous messageGo to next message
RF_Burns is currently offline  RF_Burns   Canada
Messages: 2277
Registered: June 2008
Location: S. Ontario, Canada
Karma: 3
Senior Member
I agree with Ken, just get some automotive relays.

30Amp, $2.38each
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=PB685-ND

or 40amp $4.12 each
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=255-1828-ND

or how about 70Amp $5.51
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=255-2082-ND



Bruce Hislop
ON Canada
77PB, 455 Dick P. rebuilt, DynamicEFI EBL EFI & ESC.
1 ton front end
http://www.gmcmhphotos.com/photos/showphoto.php?photo=29001
My Staff says I never listen to them, or something like that
Re: [GMCnet] Need a good Solenoid recommendation [message #94510 is a reply to message #94442] Tue, 03 August 2010 18:24 Go to previous messageGo to next message
idrob is currently offline  idrob   United States
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Location: Central Idaho
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Ray Erspamer wrote on Tue, 03 August 2010 07:56


Seems I need to replace this thing every year. I've searched and purchased the
largest amperage and most heavy continual duty ones I can find and they all die
within a year.


Any recommendations ??

Thanks

Ray






Ray: From those solenoids that I have taken apart, it seems that most are build down to price rather than up to quality. They work by bridging two contacts with a round washer that is forced in place by the solenoid itself. The best ones are all copper inside, but many have only a plated steel washer to make contact. The ones you get at the RV stores are especially bad, rated as continuous or not.

I am with the others, try a Bosh stile relay or two in parallel. The best of them seem to hold up quite well (the knock off's don't though).

In this price competitive world, it becomes a challenge to find good things at times. If you find one of the Bosh stile relays from the fusebox of a junk car you will probably get a good quality one vs. the chance you take with a "new" one.




Rob Allen
former owner of '76 x-PB
Re: [GMCnet] Need a good Solenoid recommendation [message #94531 is a reply to message #94510] Tue, 03 August 2010 21:48 Go to previous messageGo to next message
Surbo is currently offline  Surbo   United States
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Registered: February 2004
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Senior Member
[quote title=idrob wrote on Tue, 03 August 2010 18:24]
Ray Erspamer wrote on Tue, 03 August 2010 07:56


Seems I need to replace this thing every year. I've searched and purchased the
largest amperage and most heavy continual duty ones I can find and they all die
within a year.


Any recommendations ??

Thanks

Ray





Ray;
In order to find out if the solenoid is continuous duty, put a meter on the coil and if it is 3-5 ohms, it is NOT a continuous duty. The continuous duty coil will be 15-25 ohms. A lot of brands will list them as CD, but they are not. Cole-Hersee has a #24059 and it is available at http://www.ryderfleetproducts.com Just type in the number and it will come up. They also have a #24143 that has silver contacts, and the electronic one is #48785.

Ryder Fleet products has other items of interest for the GMCMH, take a look at their catalog.

Have used a lot of various relays/contacts in the grain drying set-up, even some of the latching type used there also. JD uses a lot of relay/solenoids in the cabs of the tractors and combines, and that is what I am using now.

Bob Drewes in SESD
Re: [GMCnet] Need a good Solenoid recommendation [message #94628 is a reply to message #94442] Wed, 04 August 2010 15:49 Go to previous messageGo to next message
midlf is currently offline  midlf   United States
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Location: SE Wisc. (Palmyra)
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Senior Member
Ray Erspamer wrote on Tue, 03 August 2010 09:56

Good Morning

I have an under-hood solenoid

snip
Seems I need to replace this thing every year. Ray


Ray & Lisa Erspamer



Ray - what fails, the contacts or the coil?





Steve Southworth
1974 Glacier TZE064V100150 (for workin on)
1975 Transmode TZE365V100394 (parts & spares)
Palmyra WI
Re: [GMCnet] Need a good Solenoid recommendation [message #94631 is a reply to message #94442] Wed, 04 August 2010 16:47 Go to previous messageGo to next message
philipswanson is currently offline  philipswanson   United States
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Registered: January 2004
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Senior Member
Ray,

You need a good commercial, heavy duty, continuous duty relay like I use to replace the boost switches. They are basically bullet proof and used on ambulances and fire trucks. Forget Auto Zone, they sell a bunch of cheap garbage. Forget automotive ones altogether. That will not last either. What you need is a Cole Hersee solenoid P/N 24059. Good auto parts stores sometimes carry them. That crappy Auto Zone store can't even order parts for you if they are not in their system and these are not because they are upper end. But they will definitly take the load. Have never burned one out yet.

Phil Swanson
77GMCPB
Re: [GMCnet] Need a good Solenoid recommendation [message #94653 is a reply to message #94442] Wed, 04 August 2010 21:26 Go to previous message
Dave Martin is currently offline  Dave Martin   United States
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Registered: May 2010
Location: Ames Iowa Home Base
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Member
I just checked a continuous duty solenoid I got at Napa - Echlin 1003. Its coil resistance is 16.5 ohms....Wow! that's 3/4 amp current draw. I need to rethink my plan to have it on whenever the engine is running.

Dave (now n Grand Marais, MN)

PS a long GMC pulled into the campground this aft. I'll check it out tomorrow.
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