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Electrolevel II [message #74766] Mon, 22 February 2010 23:28 Go to next message
mini577 is currently offline  mini577   United States
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Registered: March 2008
Location: Berryville, AR
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Hi all,

Okay, just one last nagging problem and hopefully we are on the road in a day or so! I have been fighting my ELII system in my 1978 for a while now and don't seem to be making much progress.. here is what I have.

My drivers side leaks down over 6 hours or so. The passenger side stays up forever. The drivers side also took a very long time to pump up, and the pump seems to want to keep running forever even with all of the switches off. Replaced the pump with a "new" take off. The problem has not gone away.

I started to then replace some other parts that were suspect. The switches have all been replaced with new. The relays that operate the pumps have been replaced with new. The two diodes were replaced with new as they were installed. I also took 12v from the house system during the process to give the pumps a few more amps as was suggested.

The air bags are the new two bag system from JimK, and in the ELII system there is a minimal amount of air hose in the system. I have checked all of the fittings for leaks but do not find any.

Today I swapped the air lines only from the pumps to the opposite side of the coach. I get a leak down on the passenger side now as expected.

My leak down now has to be back through the pump, but the solenoid valve should be stopping this from taking place correct? As for the pump continuing to run is this caused by it being unable to maintain pressure (with the switches off?!?), or should I be looking at that fancy height sensor in the wheel well?

Any advice would be great!

Thanks again,

Drew
Re: Electrolevel II [message #74768 is a reply to message #74766] Mon, 22 February 2010 23:52 Go to previous messageGo to next message
bukzin is currently offline  bukzin   United States
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Do you have a check (one way) valve for each side?



Can you post some photos of your set-up?


Bukzin
1977 Palm Beach
Re: Electrolevel II [message #74770 is a reply to message #74766] Tue, 23 February 2010 00:05 Go to previous messageGo to next message
mini577 is currently offline  mini577   United States
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Registered: March 2008
Location: Berryville, AR
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Hi, I can take a couple photos if that helps. It looks to be all stock to me. I have the airbag, one hose leading to what looks like a solenoid, and then from there straight to the pump.

On the electrical side there are the normal three switches going through the wiring harness to a relay attached to each pump. There is also an electronic height sensor thrown in there as well, but I am a little fuzzy about how that exactly works. Smile

Drew
Re: Electrolevel II [message #74771 is a reply to message #74766] Tue, 23 February 2010 00:05 Go to previous messageGo to next message
Ken Burton is currently offline  Ken Burton   United States
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If you swapped hoses and the problem moved to the other side, then the leak problem has to be between the place you swapped the hoses back to the compressor.

Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana

[Updated on: Tue, 23 February 2010 00:07]

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Re: Electrolevel II [message #74773 is a reply to message #74766] Tue, 23 February 2010 00:14 Go to previous messageGo to next message
mini577 is currently offline  mini577   United States
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Yep, that's what it looks like. Is the part before the pump just a solenoid? If it is shouldn't it stop the flow through the pump if it is working properly? Wouldn't that also keep the pump from trying to run all the time?

Drew

Re: Electrolevel II [message #74774 is a reply to message #74773] Tue, 23 February 2010 00:33 Go to previous messageGo to next message
Donovan-formerly Jase386 is currently offline  Donovan-formerly Jase386   United States
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Location: Greenville SC
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did you spray the entire length of hose? the plastic line on my ice maker in the kitchen sprung a leak mid hose. just a tiny tiny hole that made a small mist.. no telling how long it had been leaking, the wall turned black before i found it.

i know not related. but it could be a defect in the hose, since you already sprayed the connections.


Donovan, Greenville SC 1975 Eleganza II 81,500 miles
Re: Electrolevel II [message #74775 is a reply to message #74766] Tue, 23 February 2010 01:04 Go to previous messageGo to next message
mini577 is currently offline  mini577   United States
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I did not. I think the fact that switching hoses on the solenoids going to the two sides making the other side lose height rules out the hose.
Re: Electrolevel II [message #74777 is a reply to message #74773] Tue, 23 February 2010 01:55 Go to previous messageGo to next message
Ken Burton is currently offline  Ken Burton   United States
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Drew,

I am not an expert on Electrolevel II. I have an Electrolevel I system. I have been digging over Duane's Suspension system seminar materials:
http://gmcws.org/Tech/dsimmons/air_suspension/air-suspension-system.html

It looks to me like you are correct. The shutoff solenoid should stop all air flow to and from the air bag. Are you positive that there is no power applied to the solenoid when the coach is parked? It might we worth your time to unplug that solenoid after you park the coach to see if that stops your leak down problem. If it does not, then I agree with you that the solenoid must be leaking either backwards or to the outside air.

On the compressor failing to shut off, It looks like that is totally controlled by the height sensor and the compressor relay. Is it possible that you have a sticking relay?

If you have plastic hose ends, replace them with brass ones. When I was chasing leaks on mine, replacing all of the hose ends, even though they did not appear to be leaking, fixed my problems. My coach can sit all winter and never leak down. It was not that way when I got it. I would at least replace the hose ends on the driver's side where you have the problem.

Hopefully someone with more Electrolevel II knowledge will hop in here and comment.


Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana
Re: [GMCnet] Electrolevel II [message #74785 is a reply to message #74775] Tue, 23 February 2010 06:49 Go to previous messageGo to next message
GMCWiperMan is currently offline  GMCWiperMan   United States
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Drew,

With an Electrolevel I rather than II, I'm speculating, but I suspect that
the solenoid valves on II are similar to those on I: They must be installed
"backward". What I mean is that the other two solenoid valves on each side
have the flow direction arrows pointing away from the compressed air source,
toward the air bag. But the Hold valve, which is the only on in the II
system, has the arrow pointing the OTHER way.

When you think about it, that's not really backward because for a Hold
valve, the air source IS the air bag. If the Hold valve is installed with
the arrow pointing TOWARD the air bag, it will probably leak.

Just one more thing to check.

Ken H.
Americus, GA
'76 X-Birchaven
www.gmcwipersetc.com


On Tue, Feb 23, 2010 at 2:04 AM, Drew Wood <drew@usa650.com> wrote:

>
>
> I did not. I think the fact that switching hoses on the solenoids going to
> the two sides making the other side lose height rules out the hose.
> _______________________________________________
>
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Re: Electrolevel II [message #74807 is a reply to message #74766] Tue, 23 February 2010 11:44 Go to previous messageGo to next message
mini577 is currently offline  mini577   United States
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Registered: March 2008
Location: Berryville, AR
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Looking at the schematic of the ELII it seems that there is supposed to be 2 solenoids on each side of the system, but it appears that there is only one on mine (unless there is something going on in the pump itself that I can't see!)

I will have to pull out the solenoid and see if I can see any obvious difference between the side that is working and the side that is not..

Drew
Re: Electrolevel II [message #74859 is a reply to message #74807] Wed, 24 February 2010 02:11 Go to previous message
Ken Burton is currently offline  Ken Burton   United States
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Registered: January 2004
Location: Hebron, Indiana
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Drew, Do you have 2 pumps? One for each side.

Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana
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