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attaching to roof [message #70456] Mon, 11 January 2010 05:35 Go to next message
jayrabe is currently offline  jayrabe   United States
Messages: 509
Registered: June 2009
Location: Portland, OR
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Senior Member
Interesting stuff about plugging and sealing holes in the roof. Great tips.
But I want to drill some holes to mount some solar panels. So how do I do that? Do I have to pull the headliner out to get access for nuts on the inside? Is it possible to just line things up so I can use like self-tapping screws into the main ribs? Any ideas greatly appreciated.

J "listening to that sucking sound from my bank account" Rabe
76 Palm Beach
Portland, OR
Re: [GMCnet] attaching to roof [message #70457 is a reply to message #70456] Mon, 11 January 2010 05:42 Go to previous messageGo to next message
Mr ERFisher is currently offline  Mr ERFisher   United States
Messages: 7117
Registered: August 2005
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Senior Member
Just remember, any hole in the roof, is a potential leak -----

run the wires in through the Refer vent (no hole ;>)

Happens on every motor home

and, and

the sun don't shine in Portland (ask me how I know ),

good luck
gene


On Mon, Jan 11, 2010 at 3:35 AM, Jay Rabe <jayrabe@hotmail.com> wrote:

>
>
> Interesting stuff about plugging and sealing holes in the roof. Great tips.
> But I want to drill some holes to mount some solar panels. So how do I do
> that? Do I have to pull the headliner out to get access for nuts on the
> inside? Is it possible to just line things up so I can use like self-tapping
> screws into the main ribs? Any ideas greatly appreciated.
>
> J "listening to that sucking sound from my bank account" Rabe
> 76 Palm Beach
> Portland, OR
> _______________________________________________
> GMCnet mailing list
> List Information and Subscription Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>



--
Gene Fisher -- 74-23,77PB/ore/ca
“Give a man a fish; you have fed him for today --- give him a URL and
-------
http://gmcmotorhome.info/
Alternator Protection Cable
http://gmcmotorhome.info/APC.html
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Re: [GMCnet] attaching to roof [message #70459 is a reply to message #70456] Mon, 11 January 2010 06:36 Go to previous messageGo to next message
Steven Ferguson is currently offline  Steven Ferguson   United States
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Registered: May 2006
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Senior Member
Jay,
The easiest is to drill into a crossmember beneath the roof skin.
This is also the strongest. Cross members are not too difficult to
locate as you walk on the roof.
The next easiest is to use RivNuts. These are basically threaded
rivits installed much the same way as regular rivits.

On Mon, Jan 11, 2010 at 4:35 AM, Jay Rabe <jayrabe@hotmail.com> wrote:
>
>
> Interesting stuff about plugging and sealing holes in the roof. Great tips.
> But I want to drill some holes to mount some solar panels. So how do I do that? Do I have to pull the headliner out to get access for nuts on the inside? Is it possible to just line things up so I can use like self-tapping screws into the main ribs? Any ideas greatly appreciated.
>
> J "listening to that sucking sound from my bank account" Rabe
> 76 Palm Beach
> Portland, OR
> _______________________________________________
> GMCnet mailing list
> List Information and Subscription Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>



--
Steve Ferguson
'76 EII
Sierra Vista, AZ
Urethane bushing source
www.bdub.net/ferguson/
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Re: [GMCnet] attaching to roof [message #70468 is a reply to message #70459] Mon, 11 January 2010 08:41 Go to previous messageGo to next message
GMCWiperMan is currently offline  GMCWiperMan   United States
Messages: 1248
Registered: December 2007
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Senior Member
Jay,

There are drawings on the photo site showing exactly where the ribs are.
But I find it easier to just use a plastic hammer to tap lightly on the
aluminum until I hear a solid sound instead of the tin can echo. I've been
able to locate the exact center of the ribs that way.

Ken H.

On Mon, Jan 11, 2010 at 7:36 AM, Steven Ferguson <botiemad11@gmail.com>wrote:

> Jay,
> The easiest is to drill into a crossmember beneath the roof skin.
> This is also the strongest. Cross members are not too difficult to
> locate as you walk on the roof.
> The next easiest is to use RivNuts. These are basically threaded
> rivits installed much the same way as regular rivits.
>
>
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Re: [GMCnet] attaching to roof [message #70487 is a reply to message #70459] Mon, 11 January 2010 10:35 Go to previous messageGo to next message
jayrabe is currently offline  jayrabe   United States
Messages: 509
Registered: June 2009
Location: Portland, OR
Karma: 0
Senior Member

Steve,

Thanks, Steve. Rivnuts! What amazing things! New to me, so apologies for my exhuberance to all for whom they're old hat. I did some web searching and found a world of options which of course leads to more questions.

If I attach through the roof and a cross-member, what's the total thickness (in order to specify the "grip range" of the fastener)? 1/4" or so?

Lots of options for thread sizes. To withstand the wind of freeway speeds, I'm thinking at least #10, or maybe #12 or even 1/4-20. Thoughts?

Application tools: I saw lots of power tools, way out of my price range or need, for just a few rivets, and one, lever type hand tool for $90, and another that used a wrench for $25. Opinions?

Thanks again

J "learning more all the time" Rabe
76 Palm Beach
Portland, OR



> Date: Mon, 11 Jan 2010 05:36:13 -0700
> From: botiemad11@gmail.com
> To: gmclist@temp.gmcnet.org
> Subject: Re: [GMCnet] attaching to roof
>
> Jay,
> The easiest is to drill into a crossmember beneath the roof skin.
> This is also the strongest. Cross members are not too difficult to
> locate as you walk on the roof.
> The next easiest is to use RivNuts. These are basically threaded
> rivits installed much the same way as regular rivits.
>
> On Mon, Jan 11, 2010 at 4:35 AM, Jay Rabe <jayrabe@hotmail.com> wrote:
> >
> >
> > Interesting stuff about plugging and sealing holes in the roof. Great tips.
> > But I want to drill some holes to mount some solar panels. So how do I do that? Do I have to pull the headliner out to get access for nuts on the inside? Is it possible to just line things up so I can use like self-tapping screws into the main ribs? Any ideas greatly appreciated.
> >
> > J "listening to that sucking sound from my bank account" Rabe
> > 76 Palm Beach
> > Portland, OR
> > _______________________________________________
> > GMCnet mailing list
> > List Information and Subscription Options:
> > http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
> >
>
>
>
> --
> Steve Ferguson
> '76 EII
> Sierra Vista, AZ
> Urethane bushing source
> www.bdub.net/ferguson/
> _______________________________________________
> GMCnet mailing list
> List Information and Subscription Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist

_________________________________________________________________
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Re: attaching to roof [message #70489 is a reply to message #70456] Mon, 11 January 2010 11:05 Go to previous messageGo to next message
idrob is currently offline  idrob   United States
Messages: 645
Registered: January 2005
Location: Central Idaho
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Senior Member
jayrabe wrote on Mon, 11 January 2010 03:35

Interesting stuff about plugging and sealing holes in the roof. Great tips.
But I want to drill some holes to mount some solar panels. So how do I do that? Do I have to pull the headliner out to get access for nuts on the inside? Is it possible to just line things up so I can use like self-tapping screws into the main ribs? Any ideas greatly appreciated.

J "listening to that sucking sound from my bank account" Rabe
76 Palm Beach
Portland, OR


Be VERY careful about drilling into the ribs. Several of them contain wires crossing from one side of the coach to the other. If you miss the flange of the rib, you might drill right into a 120 volt line. When I had the headliner out on mine, I found that the roof pod had been attached to a rib by a long self taping screw which barely missed a 120 volt line contained in that rib.

I believe that Dan Gregg has some experience with this matter. Dan?


Rob Allen
former owner of '76 x-PB
Re: [GMCnet] attaching to roof [message #70492 is a reply to message #70489] Mon, 11 January 2010 11:12 Go to previous messageGo to next message
jimk is currently offline  jimk   United States
Messages: 6734
Registered: July 2006
Location: Belmont, CA
Karma: 9
Senior Member
Rev nuts can loosen up also.
Get some putty strip that the RV repair shops use as a back up.
They hold for only 5 years. Not permanent.

On Mon, Jan 11, 2010 at 9:05 AM, Rob Allen <profmail@camasnet.com> wrote:
>
>
> jayrabe wrote on Mon, 11 January 2010 03&#58;35
>> Interesting stuff about plugging and sealing holes in the roof. Great tips.
>> But I want to drill some holes to mount some solar panels. So how do I do that? Do I have to pull the headliner out to get access for nuts on the inside? Is it possible to just line things up so I can use like self-tapping screws into the main ribs? Any ideas greatly appreciated.
>>
>> J "listening to that sucking sound from my bank account" Rabe
>> 76 Palm Beach
>> Portland, OR
>
>
> Be VERY careful about drilling into the ribs.  Several of them contain wires crossing from one side of the coach to the other.  If you miss the flange of the rib, you might drill right into a 120 volt line.  When I had the headliner out on mine, I found that the roof pod had been attached to a rib by a long self taping screw which barely missed a 120 volt line contained in that rib.
>
> I believe that Dan Gregg has some experience with this matter.  Dan?
>
> --
> Rob Allen
> '76 x-PB
> _______________________________________________
> GMCnet mailing list
> List Information and Subscription Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>



--
Jim Kanomata
Applied/GMC, Fremont,CA
jimk@appliedairfilters.com
http://www.appliedgmc.com
1-800-752-7502
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Jim Kanomata
Applied/GMC
jimk@appliedairfilters.com
www.appliedgmc.com
1-800-752-7502
Re: [GMCnet] attaching to roof [message #70520 is a reply to message #70487] Mon, 11 January 2010 15:51 Go to previous messageGo to next message
mike miller   United States
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Registered: February 2004
Location: Hillsboro, Oregon
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Senior Member
jayrabe wrote on Mon, 11 January 2010 08:35

... Rivnuts! What amazing things! New to me, ...
...
Application tools: I saw lots of power tools, way out of my price range or need, for just a few rivets, and one, lever type hand tool for $90, and another that used a wrench for $25. Opinions?



For just a few rivnuts I used a bolt, several washers, a spacer and a nut to "make" a tool. (Selected from the cheap hardware bins.) I used a couple of wrenches to turn it. Worked just fine but stresses the bolt and other parts so they are only good for a few installations.

I also coated the rivnuts with JB Weld before installing. When I remove the rear overhead cabinets I'll find out how well they hold.


Mike Miller -- Hillsboro, OR -- on the Black list
(#2)`78 23' Birchaven Rear Bath -- (#3)`77 23' Birchaven Side Bath
More Sidekicks than GMC's and a late model Malibu called 'Boo' http://m000035.blogspot.com
Re: attaching to roof [message #70591 is a reply to message #70456] Tue, 12 January 2010 00:20 Go to previous messageGo to next message
WD0AFQ is currently offline  WD0AFQ   United States
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Location: Dexter, Mo.
Karma: 207
Senior Member
I have 4 good sized panels on our coach. I was afraid to drill the ribs due to the wiring. I used stainless metal screws in the holes I drilled. through the roof. I layed putty down over the hole, placed the mounts over and put the screws in. Then I covered the screw heads with putty. No leaks and they are not coming out til I take them out. Does not take much to hold the panels on.
Dan


3 In Stainless Exhaust Headers One Ton All Discs/Reaction Arm 355 FD/Quad Bag/Alum Radiator Manny Tran/New eng. Holley EFI/10 Tire Air Monitoring System Solarized Coach/Upgraded Windows Satelite TV/On Demand Hot Water/3Way Refer
Re: [GMCnet] attaching to roof [message #70593 is a reply to message #70591] Tue, 12 January 2010 00:53 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
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Location: Sydney, Australia
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Senior Member
G'day,

To minimize the danger of drilling through something in the roof ribs I
would suggest that a drill stop collar be used that would allow the drill to
barely penetrate the rib. I would set the drill stop at 1/8" (or less) for
the first hole. It is important to check how far the drill extends through
the stop collar after each hole as drill stop collars shift!

http://www.mcmaster.com/#drill-bit-stop-collars/=5c6djf

I would suggest that minimum length pop rivets be used afterwards. The
correct length will be easy to determine once the holes have been drilled.

Injecting a bit of sealant into the hole and around the pop rivet should
make it leak tight.

Regards,
Rob Mueller
Sydney, Australia
AUS '75 Avion-The Blue Streak TZE365V100428
USA '75 Avion-Double Trouble TZE365V100426


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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: attaching to roof [message #70596 is a reply to message #70456] Tue, 12 January 2010 04:47 Go to previous message
tgeiger is currently offline  tgeiger   United States
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Registered: February 2006
Location: kansas city
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Senior Member
I've been looking a solar panels for my GMC as well. I have just atarted looking at all the different types and brands. What brand and type would be recommended for the motorhome. I also need to know about the charging system. I just purchased a smart charging system for the coach a couple of seasons ago and was hoping it would work into this system.

Tom Geiger 76 Eleganza II KCMO
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