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[GMCnet] DIY Isolator [message #70427] Sun, 10 January 2010 20:06 Go to next message
Ken Henderson is currently offline  Ken Henderson   United States
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If anyone wants to build or repair an isolator (perhaps just to charge an
auxiliary battery), here's a cheeep & eashy way to do it:
http://www.bgmicro.com/index.asp?PageAction=VIEWPROD&ProdID=13112

And this one IS common cathode, unlike one I mistakenly posted a while back.
It's also hefty enough that no one's likely to overload it.

Ken H.
Americus, GA
'76 X-Birchaven
www.gmcwipersetc.com
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Ken Henderson
Americus, GA
www.gmcwipersetc.com
Large Wiring Diagrams
76 X-Birchaven
76 X-Palm Beach
Re: [GMCnet] DIY Isolator [message #70428 is a reply to message #70427] Sun, 10 January 2010 20:19 Go to previous messageGo to next message
Mr ERFisher is currently offline  Mr ERFisher   United States
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how are you going to mount it? have to isolate the plate I guess

gene


On Sun, Jan 10, 2010 at 6:06 PM, Ken Henderson <hend4800@bellsouth.net>wrote:

> If anyone wants to build or repair an isolator (perhaps just to charge an
> auxiliary battery), here's a cheeep & eashy way to do it:
> http://www.bgmicro.com/index.asp?PageAction=VIEWPROD&ProdID=13112
>
> And this one IS common cathode, unlike one I mistakenly posted a while
> back.
> It's also hefty enough that no one's likely to overload it.
>
> Ken H.
> Americus, GA
> '76 X-Birchaven
> www.gmcwipersetc.com
> _______________________________________________
> GMCnet mailing list
> List Information and Subscription Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>



--
Gene Fisher -- 74-23,77PB/ore/ca
“Give a man a fish; you have fed him for today --- give him a URL and
-------
http://gmcmotorhome.info/
Alternator Protection Cable
http://gmcmotorhome.info/APC.html
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Re: [GMCnet] DIY Isolator [message #70436 is a reply to message #70428] Sun, 10 January 2010 21:22 Go to previous messageGo to next message
GMCWiperMan is currently offline  GMCWiperMan   United States
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Yep -- just like in the isolator.

Ken H.

On Sun, Jan 10, 2010 at 9:19 PM, Mr.erf ERFisher <mr.erfisher@gmail.com>wrote:

> how are you going to mount it? have to isolate the plate I guess
>
> gene
>
>
> On Sun, Jan 10, 2010 at 6:06 PM, Ken Henderson <hend4800@bellsouth.net
> >wrote:
>
> > If anyone wants to build or repair an isolator (perhaps just to charge an
> > auxiliary battery), here's a cheeep & eashy way to do it:
> > http://www.bgmicro.com/index.asp?PageAction=VIEWPROD&ProdID=13112
> >
> > And this one IS common cathode, unlike one I mistakenly posted a while
> > back.
> > It's also hefty enough that no one's likely to overload it.
>
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Re: [GMCnet] DIY Isolator [message #70498 is a reply to message #70427] Mon, 11 January 2010 12:24 Go to previous messageGo to next message
Erv Troyer is currently offline  Erv Troyer   United States
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Location: Lagrange, IN
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Ken H wrote:
If anyone wants to build or repair an isolator (perhaps just to charge an
auxiliary battery), here's a cheeep & eashy way to do it:
http://www.bgmicro.com/index.asp?PageAction=VIEWPROD&ProdID=13112
>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>

I notice by the description that these are Schottky diodes, which have a lower voltage drop across them than the standard diodes used in the isolators. Standard diode V-drop is ~ .60 volts, which means you have to work around that to fully charge the batteries.

Erv Troyer Lagrange, IN
74 Sequoia
77 Birchhaven (for sale in spring)
Re: [GMCnet] DIY Isolator [message #70501 is a reply to message #70498] Mon, 11 January 2010 12:32 Go to previous messageGo to next message
Mr ERFisher is currently offline  Mr ERFisher   United States
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not in the GMC

the OEM circuit takes care of any voltage drop. (closes the loop)

not a problem

gene

I notice by the description that these are Schottky diodes, which have a
> lower voltage drop across them than the standard diodes used in the
> isolators. Standard diode V-drop is ~ .60 volts, which means you have to
> work around that to fully charge the batteries.
>
> Erv Troyer Lagrange, IN
>
--
Gene Fisher -- 74-23,77PB/ore/ca
“Give a man a fish; you have fed him for today --- give him a URL and
-------
http://gmcmotorhome.info/
Alternator Protection Cable
http://gmcmotorhome.info/APC.html
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Re: [GMCnet] DIY Isolator [message #70511 is a reply to message #70427] Mon, 11 January 2010 13:46 Go to previous messageGo to next message
RF_Burns is currently offline  RF_Burns   Canada
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Hmmm, if you are going to make a battery isolator, don't you want a common anode, not common cathode?

Here is my crude schematic (I could not find one on-line anywhere)
The alternator connection is at the center |.
this is a diode ->|-


Battery 1-----|<-----|----->|------ battery 2


Bruce Hislop
ON Canada
77PB, 455 Dick P. rebuilt, DynamicEFI EBL EFI & ESC.
1 ton front end
http://www.gmcmhphotos.com/photos/showphoto.php?photo=29001
My Staff says I never listen to them, or something like that

[Updated on: Mon, 11 January 2010 13:50]

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Re: [GMCnet] DIY Isolator [message #70513 is a reply to message #70511] Mon, 11 January 2010 14:14 Go to previous messageGo to next message
Mr ERFisher is currently offline  Mr ERFisher   United States
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yep

looks like this
http://www.gmcmhphotos.com/photos/showphoto.php?photo=5388&cat=3413

gene



On Mon, Jan 11, 2010 at 11:46 AM, Bruce Hislop <bruce@perthcomm.com> wrote:

>
>
> Hmmm, if you are going to make a battery isolator, don't you want a common
> anode, not common cathode?
>
> Here is my crude schematic (I could not find one on-line anywhere)
>
> Alternator connection
> |
> Battery 1-----|<-----|----->|------ battery 2
>
> --
> Bruce Hislop,
> S. Ontario Canada
> 77PB, 455 Dick P. rebuilt, DynamicEFI EBL EFI and ESC.
> http://www.gmcmhphotos.com/photos/showphoto.php?photo=29001
> _______________________________________________
> GMCnet mailing list
> List Information and Subscription Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>



--
Gene Fisher -- 74-23,77PB/ore/ca
“Give a man a fish; you have fed him for today --- give him a URL and
-------
http://gmcmotorhome.info/
Alternator Protection Cable
http://gmcmotorhome.info/APC.html
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Re: [GMCnet] DIY Isolator [message #70514 is a reply to message #70513] Mon, 11 January 2010 14:28 Go to previous messageGo to next message
RF_Burns is currently offline  RF_Burns   Canada
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Thats it!

I was too lazy to fire up Eagle to make a nice schematic of it.

Thanks Gene.

Unfortunately BG micro doesn't seem to have the common Anode version listed. Sad


Bruce Hislop
ON Canada
77PB, 455 Dick P. rebuilt, DynamicEFI EBL EFI & ESC.
1 ton front end
http://www.gmcmhphotos.com/photos/showphoto.php?photo=29001
My Staff says I never listen to them, or something like that
Re: [GMCnet] DIY Isolator [message #70517 is a reply to message #70427] Mon, 11 January 2010 14:55 Go to previous messageGo to next message
LYNN L   United States
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Location: Pearland TX.
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Thanks for the website Ken. Lots of goodies there.

Lynn L 76 Eleganza Cad.500 Pearland TX.
Re: [GMCnet] DIY Isolator [message #70523 is a reply to message #70511] Mon, 11 January 2010 16:13 Go to previous messageGo to next message
GMCWiperMan is currently offline  GMCWiperMan   United States
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Jiminy Cricket!!! Why do I keep doing that??? As well as I know
better...Guess I just read what I want to instead of what the letters say...
I'm just gonna crawl off in a corner & keep my mout --- fingers still. :-(

Ken H.

On Mon, Jan 11, 2010 at 2:46 PM, Bruce Hislop <bruce@perthcomm.com> wrote:

>
>
> Hmmm, if you are going to make a battery isolator, don't you want a common
> anode, not common cathode?
>
> Here is my crude schematic (I could not find one on-line anywhere)
>
> Alternator connection
> |
> Battery 1-----|<-----|----->|------ battery 2
>
> --
> Bruce Hislop,
> S. Ontario Canada
> 77PB, 455 Dick P. rebuilt, DynamicEFI EBL EFI and ESC.
> http://www.gmcmhphotos.com/photos/showphoto.php?photo=29001
> _______________________________________________
> GMCnet mailing list
> List Information and Subscription Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>
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Re: [GMCnet] DIY Isolator [message #70529 is a reply to message #70517] Mon, 11 January 2010 16:56 Go to previous messageGo to next message
Bob de Kruyff   United States
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Location: Chandler, AZ
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Senior Member
I just use a cheap relay--ignition on, batteries connected. ignition off, batteries not connected.

Bob de Kruyff
78 Eleganza
Chandler, AZ
Re: [GMCnet] DIY Isolator [message #70534 is a reply to message #70529] Mon, 11 January 2010 17:20 Go to previous messageGo to next message
idrob is currently offline  idrob   United States
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Bob de Kruyff wrote on Mon, 11 January 2010 14:56

I just use a cheap relay--ignition on, batteries connected. ignition off, batteries not connected.


Damn, Bob, we are just going to have to drum you out of the group. Simple? Oh my god. No solutions looking for a problem to solve? Now am I going to have to buy some beer for your visit to cogitate about Dan's emergency brake problem?

Sorry, all good fun here. Hope no one takes offense.



Rob Allen
former owner of '76 x-PB
Re: [GMCnet] DIY Isolator [message #70536 is a reply to message #70529] Mon, 11 January 2010 17:22 Go to previous messageGo to next message
Mr ERFisher is currently offline  Mr ERFisher   United States
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Senior Member
could work if you had a combiner so the house charger would charge the
engine battery;>)

gene



On Mon, Jan 11, 2010 at 2:56 PM, Bob de Kruyff <NEXT2POOL@aol.com> wrote:

>
>
> I just use a cheap relay--ignition on, batteries connected. ignition off,
> batteries not connected.
> --
> Bob de Kruyff
> 78 Eleganza
> Chandler, AZ
> _______________________________________________
> GMCnet mailing list
> List Information and Subscription Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>



--
Gene Fisher -- 74-23,77PB/ore/ca
“Give a man a fish; you have fed him for today --- give him a URL and
-------
http://gmcmotorhome.info/
Alternator Protection Cable
http://gmcmotorhome.info/APC.html
_______________________________________________
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Re: [GMCnet] DIY Isolator [message #70601 is a reply to message #70427] Tue, 12 January 2010 06:00 Go to previous messageGo to next message
Gary Casey is currently offline  Gary Casey   United States
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Unless I have my anodes and cathodes mixed up, aren't the diodes backwards? The description says the device has a common cathode and don't you need a common anode for an isolator? However, it looks like one could cut the common bar in the middle and assemble it the other way around. For the less-than-$4 price I guess I would give it a go.
Gary



________________________________


Ken H wrote:
If anyone wants to build or repair an isolator (perhaps just to charge an
auxiliary battery), here's a cheeep & eashy way to do it:
http://www.bgmicro.com/index.asp?PageAction=VIEWPROD&ProdID=13112
>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>

I notice by the description that these are Schottky diodes, which have a lower voltage drop across them than the standard diodes used in the isolators. Standard diode V-drop is ~ .60 volts, which means you have to work around that to fully charge the batteries.

Erv Troyer Lagrange, IN
74 Sequoia
77 Birchhaven (for sale in spring)



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Re: [GMCnet] DIY Isolator [message #70606 is a reply to message #70529] Tue, 12 January 2010 06:31 Go to previous messageGo to next message
Matt Colie is currently offline  Matt Colie   United States
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Bob de Kruyff wrote on Mon, 11 January 2010 17:56

I just use a cheap relay--ignition on, batteries connected. ignition off, batteries not connected.

This is what I did lots of years ago (before cheap heavy diodes). I would use a small transistor to invert the alternator light (When the light goes out the relay closes.)
Two problems:
That relay has to be huge or its contacts don't last very long. - A horn relay does not get it.
If you have taken a hit in the house battery, it can kill the engine battery while you are running and the first sign is the headlights go out because the alternator could not handle the load and has shut down on overheat.
BTDT - didn't buy the picture, the T shirt is long dead.
Matt


Matt & Mary Colie - Chaumière -'73 Glacier 23 - Members GMCMI, GMCGL, GMCES
Electronically Controlled Quiet Engine Cooling Fan with OE Rear Drum Brakes with Applied Control Arms
SE Michigan - Near DTW - Twixt A2 and Detroit
Re: [GMCnet] DIY Isolator [message #70608 is a reply to message #70601] Tue, 12 January 2010 07:08 Go to previous messageGo to next message
RF_Burns is currently offline  RF_Burns   Canada
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That would work Gary. Or just get two of them, parallel the diodes on each set and use them as individual diodes... the price is right!

Don't forget you will still need to mount them isolated on a heatsink. Even though they are Schottky you will still have upwards of 30 watts to dissipate.


Bruce Hislop
ON Canada
77PB, 455 Dick P. rebuilt, DynamicEFI EBL EFI & ESC.
1 ton front end
http://www.gmcmhphotos.com/photos/showphoto.php?photo=29001
My Staff says I never listen to them, or something like that
Re: [GMCnet] DIY Isolator [message #70614 is a reply to message #70501] Tue, 12 January 2010 07:51 Go to previous messageGo to next message
Erv Troyer is currently offline  Erv Troyer   United States
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Location: Lagrange, IN
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Gene said:
"not in the GMC
the OEM circuit takes care of any voltage drop. (closes the loop)
not a problem"
>>>>>>>>>>>>>>>>>>>>>>>>>>>>>
Gene, Yep, just what I said -
"Standard diode V-drop is ~ .60 volts, which means you have to work around that to fully charge the batteries."

GMC already did the workaround by having the alternator sensing the battery voltage, not isolator voltage. Works for the engine battery, but the house battery may never get fully charged...

And whenever you add another charging source (gen-set, solar panel, inverter/charger, etc) you will never get full voltage to the battery that is on the other side of the isolator.

My point - I don't like isolators because of the voltage drop problem. I use a Sure Power 1315 battery separator; many others are using the Yandina Combiner. Both these devices make a direct connection between the batteries whenever either one is being charged. No workaround needed.

Erv Troyer Lagrange, IN
74 Sequoia
77 Birchhaven (for sale in spring)
Re: [GMCnet] DIY Isolator [message #70617 is a reply to message #70606] Tue, 12 January 2010 08:22 Go to previous messageGo to next message
Mr ERFisher is currently offline  Mr ERFisher   United States
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So average owner, Don't do all that stuff

the OEM circuit is ok, (example, after driving 4 hours all batteries will
be ok)

and if you put on the combiner (10 min) all batteries and will be fully
charged from all sources

http://www.gmcmhphotos.com/photos/showphoto.php?photo=24994&title=adding-a-combiner-to-a&cat=4944

or

*http://tinyurl.com/ye5jato*

Nothing to be scared of here, this is simple, and works

should also put on the APC cable to protect from an alternator gone wild (up
to 100 volts)

http://gmcmotorhome.info/APC.html

OEM system has been working for 30 years
gene




>
>
> This is what I did lots of years ago (before cheap heavy diodes). I would
> use a small transistor to invert the alternator light (When the light goes
> out the relay closes.)
> Two problems:
> That relay has to be huge or its contacts don't last very long. - A horn
> relay does not get it.
> If you have taken a hit in the house battery, it can kill the engine
> battery while you are running and the first sign is the headlights go out
> because the alternator could not handle the load and has shut down on
> overheat.
> BTDT - didn't buy the picture, the T shirt is long dead.
> Matt
>
>
--
Gene Fisher -- 74-23,77PB/ore/ca
“Give a man a fish; you have fed him for today --- give him a URL and
-------
http://gmcmotorhome.info/
Alternator Protection Cable
http://gmcmotorhome.info/APC.html
_______________________________________________
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Re: [GMCnet] DIY Isolator [message #70624 is a reply to message #70614] Tue, 12 January 2010 09:06 Go to previous messageGo to next message
RF_Burns is currently offline  RF_Burns   Canada
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Senior Member
Erv,
I'm not sure I understand when you say "the house battery will never get fully charged"

The alternator is basically a float (constant voltage) charging system with remote voltage sense connection at the battery (engine battery only)
Therefore when the alternator starts, it raises its output voltage till it reads its setpoint voltage (14.2V I believe) at its voltage sense input. Since there are voltage drops between the alternator output and the battery (or more correctly the connection point of the remote voltage sense wire), the alternator will output a voltage high enough to overcome these losses.

The IR voltage drop in the alternator output wire are likely to be as high as the isolator voltage drop, I got a new one this summer and it was only 0.3V so its a Schottky type.

Lets just deal with the isolator voltage drop at 0.6V, therefore if the voltage sense is 14.2, the alternator output will be 14.8V to the isolator. The isolator drops the 0.6volts to both batteries, therefore BOTH BATTERIES see 14.2V. Even if we move the alternator voltage sense wire to the House Battery, the result is the same. The 0.6 voltage drop across the diodes is near constant regardless of current flow, so both batteries will see the same charging voltage across them.

If we took out the Isolator and connected the batteries in parallel (same as a combiner without voltage control), then the alternator would output only 14.2V and that is what the batteries would see.

Therefore I don't understand why the house battery would not charge the same... The alternator is not a "Smart charger" measuring battery charge voltage, current and temperature. The alternator never knows whether the battery is charged or not, it has no way of telling.

I just have a waterproof fuse holder across my isolator to provide manual charging from my house charger/power supply. I understood that vehicle batteries are not built to take a constant float charge 24/7, so I just plug in the fuse when I want to charge it from the house.

I'm likely all wet though, so never mind.


Bruce Hislop
ON Canada
77PB, 455 Dick P. rebuilt, DynamicEFI EBL EFI & ESC.
1 ton front end
http://www.gmcmhphotos.com/photos/showphoto.php?photo=29001
My Staff says I never listen to them, or something like that
Re: [GMCnet] DIY Isolator [message #70629 is a reply to message #70523] Tue, 12 January 2010 10:53 Go to previous messageGo to previous message
Larry C   United States
Messages: 1168
Registered: July 2004
Location: NE Illinois by the Illino...
Karma: 0
Senior Member
Hmmm, if you are going to make a battery isolator, don't you want a common anode, not common cathode?
XX SNIP XX
Unless I have my anodes and cathodes mixed up, aren't the diodes backwards? The description says the device has a common cathode and don't you need a common anode for an isolator? However, it looks like one could cut the common bar in the middle and assemble it the other way around. For the less-than-$4 price I guess I would give it a go.
Gary
__________________________________________________________

Maybe I am missing something here.
At that price, and the H/D ness of the rectifier,,,
It seems to me with a few minor alterations, this would work fine.

It is only a rectifier and changing the common point seems all that is needed.

As far as I know, a combiner is not all that difficult to build.

Even if you had to cut the common bar and bolt on a copper bar to the opposite side, even for a spare its not a bad deal.

LarC ( Of course if the price of a combiner was super cheap, like I am " in a different sort of way " the value of the deal would change. )




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