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Home » Public Forums » GMCnet » Bob Drewes' outer CV boot replacement technique
[GMCnet] Re: Bob Drewes' outer CV boot replacement technique [message #369213 is a reply to message #369211] Tue, 22 March 2022 12:45 Go to previous messageGo to previous message
Rob is currently offline  Rob   United States
Messages: 651
Registered: November 2013
Location: Victoria, BC
Karma:
Senior Member
I had to replace both of my 1-Ton front end's (installed by Jim Hupy just before I bought the coach) outer boots - I think it was a combination of the early hex head bolts (later versions had smooth carriage bolts?) and soft CV boot material (later ones were more "firm"?). They were both torn with relatively few miles. Not a horrible job replacing them on a 1-Ton - but it seemed like the getting the angles just right was key to the process. Dave Jarvis helped with the first one - and I did the other one the following season.

I left the hex head bolts installed and used some different boots that came from Manny. I may have carriage bolts from Manny as well - but figured "why mess with it?", if things are OK with the new boots. I've got many thousands of miles on the second set of boots.

I also had to replace both front flex hoses - due to interference issues with the front axle shaft (RHS) and control arm (LHS). The first failure was dangerously close to converting me to becoming religious...

Just looked it up - 1-Ton was installed in the first half of 2012! I think the later versions used the different parts.

Rob
76 Royale Twin Beds, Dry Bath
Victoria, BC

> On Mar 22, 2022, at 9:18 AM, James Hupy wrote:
>
> Don't know why there is so many boots failing. I still have the outer ones
> on my 78 Royale that I put on when I first got my coach back in September
> 2008. It still has the OEM inner boots from the factory. I have put many,
> many thousands of miles on the coach.
> I have installed many outer boots on OEM and 1 Ton front ends, with
> few come backs. Ken Thoma showed me his technique, which I have always
> used. It uses a clamp system called "Band-it" which uses continous 1/4"
> wide stainless steel band material and small clips that are closed with a
> special proprietary tool. I only band the large end of the boots, and use
> zip ties on the small end. Only tighten the zip tie enough so that it will
> just slip on the axle and not hold the boot immobile. That way the boot
> does not twist and untwist in use.
> Jim Hupy
> Salem, Oregon
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Rob - Victoria, BC - 76 Royale - Rear Twins/Dry Bath
 
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