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Re: [GMCnet] Never assume anything [message #271166 is a reply to message #270056] Wed, 04 February 2015 04:50 Go to previous messageGo to previous message
Ken Henderson is currently offline  Ken Henderson   United States
Messages: 8726
Registered: March 2004
Location: Americus, GA
Karma:
Senior Member
This comment is a bit tardy since I was without wifi for a couple of weeks.

A few years back, before I abandoned the Onan, I rewired the engine side
completely. I was surprised at how much excess wire is used in the OEM
harness. By eliminating the 12-pin connector and wiring to match the
wiring diagram, I probably eliminated 2/3 of the total wire length. Most
of the original wires run strange routes and are far longer than required;
most of that due to production considerations, such as the 12-pin
connector. With the new color coded wires, it was much easier for me to
understand the system and troubleshoot it. I'd forgotten until now that
these photos exist:
http://www.gmcmhphotos.com/photos/4kw-onan-air-filter-26amp-3b-new-wiring/p4063.html
or
http://goo.gl/4e2Z7i

The colors I used are those on this revised wiring diagram (which is
equally applicable to 6kW):
http://www.gmcmhphotos.com/photos/data/5813/KH_Onan_Wiring1.pdf

JWID,

Ken H.

On Tue, Jan 20, 2015 at 11:39 AM, gene Fisher wrote:

> Good reason to get a new board with wires
>
>
> On Tuesday, January 20, 2015, Ken Burton wrote:
>
>> Be real careful when doing that. Those pins soldered on the board are
> not
>> that strong. It is easy to crack the solder joints and loosen the pins
>> where the pins mount to the board. It is a really poor design in my
>> opinion.
>> --
>
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Ken Henderson
Americus, GA
www.gmcwipersetc.com
Large Wiring Diagrams
76 X-Birchaven
76 X-Palm Beach
 
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