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Opinion needed [message #94399] Mon, 02 August 2010 22:39 Go to next message
bernie is currently offline  bernie   Canada
Messages: 46
Registered: February 2008
Location: Montreal
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Member
What's your diagnosis ? I have a 403 with Thorley headers. A couple of weeks ago, I began to hear a sound coming from what seems to be the area where the right header connects to the engine. It sounds like a steam locomotive noise as soon as I press on the gas. More obvious when the engine is under load, like driving away from a red light, or accelerating...The sound is always present but less noticeable at cruising speed. If the revs go up, so does the sound( It matches the revs, in fact). I replaced the gasket between the engine and the header, but it is still there. Is it possible that the header is cracked? Should I remove the header to inspect it more properly ? I can post a small video if needed!!!

Thank you !


Bernard GMC Transmode 1977 Montreal,Canada
Re: Opinion needed [message #94403 is a reply to message #94399] Mon, 02 August 2010 22:52 Go to previous messageGo to next message
jtblank is currently offline  jtblank   United States
Messages: 237
Registered: June 2007
Location: Tulare, CA
Karma: 1
Senior Member
You do know that opinions are like as$holes, everyone has one so this is mine. I had a similar experience before, not in the GMC but my '65 Mustang that has tri-y headers, could not find the leak and tighten and re-gasket the thing only to the same result. Finally took off the header and upon examination there was a tiny leak in the welding between the header tube and the flange. Had it touched up and problem gone.

HTH


John Blankenship '76 Palm Beach Tulare, CA
Re: Opinion needed [message #94408 is a reply to message #94399] Mon, 02 August 2010 23:34 Go to previous messageGo to next message
George Beckman is currently offline  George Beckman   United States
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Registered: October 2008
Location: Colfax, CA
Karma: 11
Senior Member
bernie wrote on Mon, 02 August 2010 20:39

What's your diagnosis ? I have a 403 with Thorley headers. I replaced the gasket between the engine and the header, but it is still there. Is it possible that the header is cracked? Should I remove the header to inspect it more properly ? I can post a small video if needed!!!

Thank you !


I had what I was sure was a leak between my Thorleys and the right head. On closer examination, I found it was the gasket for the plate for the choke heater, to the right of the carb/TBI that was leaking.

I was able to find the source by using a short piece of gas hose. One end on my ear and the other "sniffing" around. I could not hear anything over by the headers, but by that little plate... bingo.

Be careful, if you remove the bolts. I got to drill and tap one of them. I had done all I could and it still twisted off, but it never hurts to soak it and tap on it and try to ease it out.


'74 Eleganza, SE, Howell + EBL
Best Wishes,
George

[Updated on: Mon, 02 August 2010 23:35]

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Re: [GMCnet] Opinion needed [message #94423 is a reply to message #94399] Tue, 03 August 2010 07:23 Go to previous messageGo to next message
Steven Ferguson is currently offline  Steven Ferguson   United States
Messages: 3447
Registered: May 2006
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Senior Member
Bernard,
The gasket is blown. Install a new gasket and retighten the bolts
after at least three heating and cooling cycles. Sounds like this
didn't happen after installation. Bolts stretch, shrink,gaskets
expand, shrink. You have to do the above a minimum of three times.

On Mon, Aug 2, 2010 at 8:39 PM, Bernard <danxavfan@gmail.com> wrote:
>
>
> What's your diagnosis ? I have a 403 with Thorley headers. A couple of weeks ago, I began to hear a sound coming from what seems to be the area where the right header connects to the engine. It sounds like a steam locomotive noise as soon as I press on the gas. More obvious when the engine is under load, like driving away from a red light, or accelerating...The sound is always present but less noticeable at cruising speed. If the revs go up, so does the sound( It matches the revs, in fact). I replaced the gasket between the engine and the header, but it is still there. Is it possible that the header is cracked? Should I remove the header to inspect it more properly ? I can post a small video if needed!!!
>
> Thank you !
> --
> Bernard
> GMC Transmode 1977
> Montreal,Canada
> _______________________________________________
> GMCnet mailing list
> List Information and Subscription Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>



--
Steve Ferguson
'76 EII
Sierra Vista, AZ
Urethane bushing source
www.bdub.net/ferguson/
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Re: Opinion needed [message #94424 is a reply to message #94408] Tue, 03 August 2010 07:26 Go to previous messageGo to next message
fred v is currently offline  fred v   United States
Messages: 999
Registered: April 2006
Location: pensacola, fl.
Karma: 0
Senior Member
George Beckman wrote on Mon, 02 August 2010 23:34

bernie wrote on Mon, 02 August 2010 20:39

What's your diagnosis ? I have a 403 with Thorley headers. I replaced the gasket between the engine and the header, but it is still there. Is it possible that the header is cracked? Should I remove the header to inspect it more properly ? I can post a small video if needed!!!

Thank you !


I had what I was sure was a leak between my Thorleys and the right head. On closer examination, I found it was the gasket for the plate for the choke heater, to the right of the carb/TBI that was leaking.

I was able to find the source by using a short piece of gas hose. One end on my ear and the other "sniffing" around. I could not hear anything over by the headers, but by that little plate... bingo.

Be careful, if you remove the bolts. I got to drill and tap one of them. I had done all I could and it still twisted off, but it never hurts to soak it and tap on it and try to ease it out.

a friend had the exact same thing happen. the carb heater gasket blew out.


Fred V
'77 Royale RB 455
P'cola, Fl
Re: [GMCnet] Opinion needed [message #94426 is a reply to message #94399] Tue, 03 August 2010 07:54 Go to previous messageGo to next message
Ray Erspamer is currently offline  Ray Erspamer   United States
Messages: 1707
Registered: May 2007
Location: Milwaukee Wisconsin
Karma: -3
Senior Member
I have Thorley headers and had the same problem. I installed the REMFLEX
gaskets in 06, installed them and torqued them down. NEVER had to re-tighten
them and have never had another problem. I am sold on the REMFLEX gaskets.

Give them a call, they'll get you the right set.

http://catalog.remflex.com/

Ray


Ray & Lisa Erspamer
78 Royale Center Kitchen
TZE368V101144
Wauwatosa, Wisconsin 53226
Email: 78GMC-Royale@att.net
414-745-3188
Web Site: http://ray-lisa.page.tl/




________________________________
From: Bernard <danxavfan@gmail.com>
To: gmclist@temp.gmcnet.org
Sent: Mon, August 2, 2010 10:39:34 PM
Subject: [GMCnet] Opinion needed



What's your diagnosis ? I have a 403 with Thorley headers. A couple of weeks
ago, I began to hear a sound coming from what seems to be the area where the
right header connects to the engine. It sounds like a steam locomotive noise as
soon as I press on the gas. More obvious when the engine is under load, like
driving away from a red light, or accelerating...The sound is always present but
less noticeable at cruising speed. If the revs go up, so does the sound( It
matches the revs, in fact). I replaced the gasket between the engine and the
header, but it is still there. Is it possible that the header is cracked? Should
I remove the header to inspect it more properly ? I can post a small video if
needed!!!

Thank you !
--
Bernard
GMC Transmode 1977
Montreal,Canada
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Ray Erspamer 78 GMC Royale Center Kitchen 403, 3.70 Final Drive Holley Sniper Quadrajet EFI System, Holley Hyperspark Ignition System 414-484-9431
Re: [GMCnet] Opinion needed [message #94429 is a reply to message #94423] Tue, 03 August 2010 08:41 Go to previous messageGo to next message
jimk is currently offline  jimk   United States
Messages: 6734
Registered: July 2006
Location: Belmont, CA
Karma: 9
Senior Member
If you purchased the headers from us, we replace that side n/c under our
warranty program.
Header gaskets need to be re torqued couple of times to avoid leaks later.
Never tighten the top center bolt. Only the 4 in line as the top will cause
the unit to tilt and you'll get a leake at the bottom.

On Tue, Aug 3, 2010 at 5:23 AM, Steven Ferguson <botiemad11@gmail.com>wrote:

> Bernard,
> The gasket is blown. Install a new gasket and retighten the bolts
> after at least three heating and cooling cycles. Sounds like this
> didn't happen after installation. Bolts stretch, shrink,gaskets
> expand, shrink. You have to do the above a minimum of three times.
>
> On Mon, Aug 2, 2010 at 8:39 PM, Bernard <danxavfan@gmail.com> wrote:
> >
> >
> > What's your diagnosis ? I have a 403 with Thorley headers. A couple of
> weeks ago, I began to hear a sound coming from what seems to be the area
> where the right header connects to the engine. It sounds like a steam
> locomotive noise as soon as I press on the gas. More obvious when the engine
> is under load, like driving away from a red light, or accelerating...The
> sound is always present but less noticeable at cruising speed. If the revs
> go up, so does the sound( It matches the revs, in fact). I replaced the
> gasket between the engine and the header, but it is still there. Is it
> possible that the header is cracked? Should I remove the header to inspect
> it more properly ? I can post a small video if needed!!!
> >
> > Thank you !
> > --
> > Bernard
> > GMC Transmode 1977
> > Montreal,Canada
> > _______________________________________________
> > GMCnet mailing list
> > List Information and Subscription Options:
> > http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
> >
>
>
>
> --
> Steve Ferguson
> '76 EII
> Sierra Vista, AZ
> Urethane bushing source
> www.bdub.net/ferguson/
> _______________________________________________
> GMCnet mailing list
> List Information and Subscription Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>



--
Jim Kanomata
Applied/GMC, Fremont,CA
jimk@appliedairfilters.com
http://www.appliedgmc.com
1-800-752-7502
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Jim Kanomata
Applied/GMC
jimk@appliedairfilters.com
www.appliedgmc.com
1-800-752-7502
Re: [GMCnet] Opinion needed [message #94430 is a reply to message #94424] Tue, 03 August 2010 08:44 Go to previous messageGo to next message
jimk is currently offline  jimk   United States
Messages: 6734
Registered: July 2006
Location: Belmont, CA
Karma: 9
Senior Member
If you want to try the Remflex, we carry then in stock.
I have been told that out price is lower than the factory.



On Tue, Aug 3, 2010 at 5:26 AM, fred veenschoten <fredntoni@cox.net> wrote:

>
>
> George Beckman wrote on Mon, 02 August 2010 23:34
> > bernie wrote on Mon, 02 August 2010 20:39
> > > What's your diagnosis ? I have a 403 with Thorley headers. I replaced
> the gasket between the engine and the header, but it is still there. Is it
> possible that the header is cracked? Should I remove the header to inspect
> it more properly ? I can post a small video if needed!!!
> > >
> > > Thank you !
> >
> >
> > I had what I was sure was a leak between my Thorleys and the right head.
> On closer examination, I found it was the gasket for the plate for the choke
> heater, to the right of the carb/TBI that was leaking.
> >
> > I was able to find the source by using a short piece of gas hose. One
> end on my ear and the other "sniffing" around. I could not hear anything
> over by the headers, but by that little plate... bingo.
> >
> > Be careful, if you remove the bolts. I got to drill and tap one of them.
> I had done all I could and it still twisted off, but it never hurts to soak
> it and tap on it and try to ease it out.
>
> a friend had the exact same thing happen. the carb heater gasket blew out.
>
> --
> Fred V
> '77 Royale RB 455
> P'cola, Fl
> _______________________________________________
> GMCnet mailing list
> List Information and Subscription Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>



--
Jim Kanomata
Applied/GMC, Fremont,CA
jimk@appliedairfilters.com
http://www.appliedgmc.com
1-800-752-7502
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Jim Kanomata
Applied/GMC
jimk@appliedairfilters.com
www.appliedgmc.com
1-800-752-7502
Re: [GMCnet] Opinion needed [message #94434 is a reply to message #94423] Tue, 03 August 2010 09:01 Go to previous messageGo to next message
Mr ERFisher is currently offline  Mr ERFisher   United States
Messages: 7117
Registered: August 2005
Karma: 2
Senior Member
You have to do the above a minimum of three times.

yep, yep, yep
>
I do it every 200 miles till they quit moving.

I "torque them down " - calibrated torque, (a 6 inch end wrench with all I
can give them)

takes 3 to 5 times

gene


Gene Fisher -- 74-23,77PB/ore/ca
“Give a man a fish; you have fed him for today --- give him a URL and
-------
http://gmcmotorhome.info/
Alternator Protection Cable
http://gmcmotorhome.info/APC.html
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Re: Opinion needed [message #94438 is a reply to message #94399] Tue, 03 August 2010 09:37 Go to previous messageGo to next message
voodoolng is currently offline  voodoolng   United States
Messages: 40
Registered: February 2004
Location: Colo
Karma: 0
Member
I had a loud noise on the right side also very loud with the speed of the engine. I drove with the lid up and still couldn't tell where it was coming from. When I got home from the trip I crawled all over that thing and found that the intake manifold gasket had pushed its way out. The problem was hiding under the wire loom on the right side. It had pushed the intake gasket about 3/4 inch across the top of the runner out on two runner on the right side. I think the air was making all the noise. Upon inspection theres a step on the head and the mr gasket only bits about an 1/8 inch or so at the top. It pushed out and caused all the noise and cause the two cyl. to run lean. The engine still seemed to run fine on the way home.

73 Glacier Voodoo lounge
Re: [GMCnet] Opinion needed [message #94440 is a reply to message #94434] Tue, 03 August 2010 09:46 Go to previous messageGo to next message
Ray Erspamer is currently offline  Ray Erspamer   United States
Messages: 1707
Registered: May 2007
Location: Milwaukee Wisconsin
Karma: -3
Senior Member
MY kind of torque method, 3 to 5 grunts ! WORKS FOR ME GENE !!!

Ray


Ray & Lisa Erspamer
78 Royale Center Kitchen
TZE368V101144
Wauwatosa, Wisconsin 53226
Email: 78GMC-Royale@att.net
414-745-3188
Web Site: http://ray-lisa.page.tl/




________________________________
From: Mr.erf ERFisher <mr.erfisher@gmail.com>
To: gmclist@temp.gmcnet.org
Sent: Tue, August 3, 2010 9:01:09 AM
Subject: Re: [GMCnet] Opinion needed

You have to do the above a minimum of three times.

yep, yep, yep
>
I do it every 200 miles till they quit moving.

I "torque them down " - calibrated torque, (a 6 inch end wrench with all I
can give them)

takes 3 to 5 times

gene


Gene Fisher -- 74-23,77PB/ore/ca
“Give a man a fish; you have fed him for today --- give him a URL and
-------
http://gmcmotorhome.info/
Alternator Protection Cable
http://gmcmotorhome.info/APC.html
_______________________________________________
GMCnet mailing list
List Information and Subscription Options:
http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
_______________________________________________
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Ray Erspamer 78 GMC Royale Center Kitchen 403, 3.70 Final Drive Holley Sniper Quadrajet EFI System, Holley Hyperspark Ignition System 414-484-9431
Re: [GMCnet] Opinion needed [message #94444 is a reply to message #94430] Tue, 03 August 2010 10:05 Go to previous messageGo to next message
bernie is currently offline  bernie   Canada
Messages: 46
Registered: February 2008
Location: Montreal
Karma: 0
Member
Jim !

It is the Remflex gasket that I ordered from you last month. It seems OK. I will try to re-torque it a couple of times and see
if it solves the problem. The header is not from you. It is at least 10 years old.


Bernard GMC Transmode 1977 Montreal,Canada
Re: [GMCnet] Opinion needed [message #94447 is a reply to message #94423] Tue, 03 August 2010 10:11 Go to previous messageGo to next message
bernie is currently offline  bernie   Canada
Messages: 46
Registered: February 2008
Location: Montreal
Karma: 0
Member
Steve;
I installed the new remflex gasket sunday and it changed nothing. Should I expect a change after the retorquing process even if it changed nothing after the new gasket installation on Sunday?
Do miracles happen?

Thanks!


Bernard GMC Transmode 1977 Montreal,Canada
Re: [GMCnet] Opinion needed [message #94449 is a reply to message #94447] Tue, 03 August 2010 10:19 Go to previous messageGo to next message
Dennis S is currently offline  Dennis S   United States
Messages: 3046
Registered: November 2005
Karma: 2
Senior Member
Respectfully, is it the right Remflex gasket -- the one for the header and not the one for the cast iron manifold?


Dennis S
73 GMC
Germantown, TN
USA



-----Original Message-----
From: Bernard <danxavfan@gmail.com>
To: gmclist@temp.gmcnet.org
Sent: Tue, Aug 3, 2010 10:11 am
Subject: Re: [GMCnet] Opinion needed



Steve;
installed the new remflex gasket sunday and it changed nothing. Should I
xpect a change after the retorquing process even if it changed nothing after
he new gasket installation on Sunday?
o miracles happen?
Thanks!
-
ernard
MC Transmode 1977
ontreal,Canada
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MCnet mailing list
ist Information and Subscription Options:
ttp://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist

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Dennis S
73 Painted Desert 230
Memphis TN Metro
Re: [GMCnet] Opinion needed [message #94453 is a reply to message #94449] Tue, 03 August 2010 11:14 Go to previous messageGo to next message
bernie is currently offline  bernie   Canada
Messages: 46
Registered: February 2008
Location: Montreal
Karma: 0
Member
Dennis;

it is the header gasket. part # RF11-001


Bernard GMC Transmode 1977 Montreal,Canada
Re: [GMCnet] Opinion needed [message #94481 is a reply to message #94429] Tue, 03 August 2010 15:01 Go to previous messageGo to next message
Chr$ is currently offline  Chr$   United States
Messages: 2690
Registered: January 2004
Location: Scottsdale, AZ
Karma: 1
Senior Member
Jim, this top bolt thing the same with the regular manifolds? I have a leak too...

jimk wrote on Tue, 03 August 2010 06:41

If you purchased the headers from us, we replace that side n/c under our
warranty program.
Header gaskets need to be re torqued couple of times to avoid leaks later.
Never tighten the top center bolt. Only the 4 in line as the top will cause
the unit to tilt and you'll get a leake at the bottom.

On Tue, Aug 3, 2010 at 5:23 AM, Steven Ferguson <botiemad11@gmail.com>wrote:

> Bernard,
> The gasket is blown. Install a new gasket and retighten the bolts
> after at least three heating and cooling cycles. Sounds like this
> didn't happen after installation. Bolts stretch, shrink,gaskets
> expand, shrink. You have to do the above a minimum of three times.
>
> On Mon, Aug 2, 2010 at 8:39 PM, Bernard <danxavfan@gmail.com> wrote:
> >
> >
> > What's your diagnosis ? I have a 403 with Thorley headers. A couple of
> weeks ago, I began to hear a sound coming from what seems to be the area
> where the right header connects to the engine. It sounds like a steam
> locomotive noise as soon as I press on the gas. More obvious when the engine
> is under load, like driving away from a red light, or accelerating...The
> sound is always present but less noticeable at cruising speed. If the revs
> go up, so does the sound( It matches the revs, in fact). I replaced the
> gasket between the engine and the header, but it is still there. Is it
> possible that the header is cracked? Should I remove the header to inspect
> it more properly ? I can post a small video if needed!!!
> >
> > Thank you !
> > --
> > Bernard
> > GMC Transmode 1977
> > Montreal,Canada
> > _______________________________________________
> > GMCnet mailing list
> > List Information and Subscription Options:
> > http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
> >
>
>
>
> --
> Steve Ferguson
> '76 EII
> Sierra Vista, AZ
> Urethane bushing source
> www.bdub.net/ferguson/
> _______________________________________________
> GMCnet mailing list
> List Information and Subscription Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>



--
Jim Kanomata
Applied/GMC, Fremont,CA
jimk@appliedairfilters.com
http://www.appliedgmc.com
1-800-752-7502 begin_of_the_skype_highlighting              1-800-752-7502      end_of_the_skype_highlighting
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-Chr$: Perpetual SmartAss
Scottsdale, AZ

77 Ex-Kingsley 455 SOLD!
2010 Nomad 24 Ft TT 390W PV W/MPPT, EV4010 and custom cargo door.
Photosite: Chrisc GMC:"It has Begun" TT: "The Other Woman"
Re: [GMCnet] Opinion needed [message #94498 is a reply to message #94481] Tue, 03 August 2010 16:43 Go to previous messageGo to next message
Bob de Kruyff   United States
Messages: 4260
Registered: January 2004
Location: Chandler, AZ
Karma: 1
Senior Member
""Jim, this top bolt thing the same with the regular manifolds? I have a leak too...
""

I'm not Jim, but yes , absolutely! Dave Lanzi first tipped me off to that.


Bob de Kruyff
78 Eleganza
Chandler, AZ
Re: [GMCnet] Opinion needed [message #94562 is a reply to message #94449] Wed, 04 August 2010 07:30 Go to previous messageGo to next message
Steven Ferguson is currently offline  Steven Ferguson   United States
Messages: 3447
Registered: May 2006
Karma: 0
Senior Member
What Dennis said! Easy mistake to make, ask me how I know.

On Tue, Aug 3, 2010 at 8:19 AM, <dennisfsexton@aol.com> wrote:
> Respectfully, is it the right Remflex gasket -- the one for the header and not the one for the cast iron manifold?
>
>
> Dennis  S
> 73 GMC
> Germantown, TN
> USA
>
>
>
> -----Original Message-----
> From: Bernard <danxavfan@gmail.com>
> To: gmclist@temp.gmcnet.org
> Sent: Tue, Aug 3, 2010 10:11 am
> Subject: Re: [GMCnet] Opinion needed
>
>
>
> Steve;
>  installed the new remflex gasket sunday and it changed nothing. Should I
> xpect a change after the retorquing process even if it changed nothing after
> he new gasket installation on Sunday?
> o miracles happen?
> Thanks!
> -
> ernard
> MC Transmode 1977
> ontreal,Canada
> ______________________________________________
> MCnet mailing list
> ist Information and Subscription Options:
> ttp://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>
> _______________________________________________
> GMCnet mailing list
> List Information and Subscription Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>



--
Steve Ferguson
'76 EII
Sierra Vista, AZ
Urethane bushing source
www.bdub.net/ferguson/
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top bolt [message #94565 is a reply to message #94498] Wed, 04 August 2010 08:29 Go to previous messageGo to next message
bukzin is currently offline  bukzin   United States
Messages: 840
Registered: April 2004
Location: North California
Karma: 0
Senior Member
Bob de Kruyff wrote on Tue, 03 August 2010 14:43

""Jim, this top bolt thing the same with the regular manifolds? I have a leak too...
""

I'm not Jim, but yes , absolutely! Dave Lanzi first tipped me off to that.




What is meant by the 'top bolt'?

Thanks


Bukzin
1977 Palm Beach
Re: top bolt [message #94568 is a reply to message #94565] Wed, 04 August 2010 08:39 Go to previous message
Bob de Kruyff   United States
Messages: 4260
Registered: January 2004
Location: Chandler, AZ
Karma: 1
Senior Member
bukzin wrote on Wed, 04 August 2010 07:29

Bob de Kruyff wrote on Tue, 03 August 2010 14:43

""Jim, this top bolt thing the same with the regular manifolds? I have a leak too...
""

I'm not Jim, but yes , absolutely! Dave Lanzi first tipped me off to that.




What is meant by the 'top bolt'?

Thanks



It's the top bolt near the centerline of the manifold.


Bob de Kruyff
78 Eleganza
Chandler, AZ
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