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New here but not to the GMC [message #79729] Thu, 08 April 2010 10:15 Go to next message
Hot wheels is currently offline  Hot wheels   United States
Messages: 9
Registered: April 2010
Location: Holiday City Ohio
Karma: 0
Junior Member
Good Morning,

I have been working latley on the old 77 palm beach that has been in our fammily since about 1978. I'll give you the long and short versions of the story.

I'm 42, grew up seeing the states in the 77 PB dad owned, we put 250k on the old thing over the years and have upgraded just about everything. Sway bars, bilstiens, 3 bearing hubs, 4 bag air, alcoas and rear disk brakes, new rear frame and the lower 3.50 drive gears has a custom pain job as well. I have put 2 rebuilds on the old 455 and the most recent one a year ago with a new throttle body fuel injection system. I sold my low mile (69k) '76 elegonza when Dad decided to move into an 86 prevost and spend more time living in one winters in FLA. I have been working on these, swapping motors and repairs since i was 16 helping the rv seating company we worked for keep a small fleet of them running as seating show vehicles. I have spent way more time in and around these things than most can imagine.

Anyway I picked up dads 77 and decided it was time to freshen the engine and trans and add a fuel injection system to try and get the most out of it both in power and fuel milage. I have spent the last year fighting overheating problems that it never had before and very poor milage. I think i finally found the source of the heating problem after installing a new griffen radiator and flow cooler pump I still had the problem, i found one of the chambered mufflers was broken and plugging the outles partially and making it build heat the harder i ran it. A good pair of glass pack mufflers really brought the engine back around and seems to have gotten rid of the heating problem. I usually pull a 14x7 enclosed trailer around with me so im used to poor milage but on the last shake down run I got 4.8 mpg., up from 3.5 the previous run, set at a constant 65mph. I think I have the injection tuned pretty well now but the lower gear and faster highway speeds may be taking a toll on me. We used to get around 7 pulling the trailer @ 65 or a little less. at 2700 rpm down the road I think i need to go back to the higher gear and get the rpm back down a little.

Is anyone running a simular setup, have any thoughts on the milage? I also have been digging around a little here and see a couple referances to a 6.5 diesel conversion that has been done. If i could find out a little more about who and how it works I would be reateful. I really love this old gmc but im having a hard time accepting that i cant get to 10mpg pulling a pretty small trailer around. i know its alot to ask for, we used to get 9.8 as best ever running 55 mph with taller tires and no trailer. the speed increase alone probably costs me 1-2 mpg then add the trailer gets me down to 7 but 5? Im a little frustrated i guess and looking for options to keep this a usable viable unit for my family. we are running 100-150 miles each way to karting events and such and I get really frustrated at haveing to fuel at both ends of the trip.

I have a picture of it floating around here somewhere i'll see if i can post it up.
http://i133.photobucket.com/albums/q70/Bigblockbandit/77gmc.jpg

Sean Rupp
Holiday City Ohio

[Updated on: Thu, 08 April 2010 10:52]

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Re: New here but not to the GMC [message #79738 is a reply to message #79729] Thu, 08 April 2010 11:04 Go to previous messageGo to next message
Rick Denney is currently offline  Rick Denney   United States
Messages: 430
Registered: January 2004
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Senior Member
Hot wheels wrote on Thu, 08 April 2010 11:15

Good Morning,

I have been working latley on the old 77 palm beach that has been in our fammily since about 1978. ...

.....any thoughts on the milage? I also have been digging around a little here and see a couple referances to a 6.5 diesel conversion that has been done. If i could find out a little more about who and how it works I would be reateful. I really love this old gmc but im having a hard time accepting that i cant get to 10mpg pulling a pretty small trailer around. i know its alot to ask for, we used to get 9.8 as best ever running 55 mph with taller tires and no trailer. the speed increase alone probably costs me 1-2 mpg then add the trailer gets me down to 7 but 5? Im a little frustrated i guess and looking for options to keep this a usable viable unit for my family. we are running 100-150 miles each way to karting events and such and I get really frustrated at haveing to fuel at both ends of the trip


Sean, it is axiomatic that GMC owners with engines and coaches in good working order get 8-10 mpg depending on whether they tow. Doing better than that will require extensive re-engineering with a cost in excess of potential savings. But you should be able to do better than the 5 mpg you've been getting, even pulling your (not that small) trailer.

The usual cause of poor mileage is running too rich. Since you have installed fuel injection, you should install a wide-band oxygen sensor and measure the mixture. In highway cruise, lean operation to as high as 16 or 17:1 will work, but when you need power, it should drop down to 13:1 or so. Remember that with throttle-body injection, we are still subject to the vagaries of differential flow for each cylinder, so the mixture has to be rich enough to use all the air when you need power, and lean to use all the fuel when you don't. The richness when you need power should be enough to overcome the variation in mixture to each cylinder. Otherwise, the lean cylinder might be subject to lean detonation.

There are a number of guys into the whole fuel-injection thing, and there is much there to consider. With all that considered, though, you'll still get 8-10 mpg, depending on whether you tow.

You might also check for any vacuum leaks, which will confuse the closed-loop operation of a fuel injection system. These vacuum leaks could come from a variety of sources, one of which can be cracks in the intake manifold. Given that you found a plugged muffler, the heat from that bank will have been forced thorugh the exhaust crossover in the intake, and that can cause severe overheating and cracking.

Rick "welcome to GMCnet" Denney


'73 Glacier 230 "Jaws"
Re: New here but not to the GMC [message #79743 is a reply to message #79729] Thu, 08 April 2010 11:28 Go to previous messageGo to next message
Duce Apocalypse is currently offline  Duce Apocalypse   United States
Messages: 824
Registered: May 2009
Location: Los angeles
Karma: 0
Senior Member

I had the same problem as you was getting only 5-6 mpg, and engine running hotter. I found that the vacuum advance was not holding any vaccum! I installed a crane adjustable vac advance and my milage instantly went up and engine temps went down. I'm running total timing around 45* olds motors love timing, so advance it as far as you can without detonation. Attach a vac pump or even just suck on the vac hose to the advance. My money is on the advance not holding vac. In which case you will only have centerflugal and static advance leaving as much as 25 degrees on the table. Als chec for stuck advance weights, that can cost you even more timing if those are binding or stuck.

Let us know what you find. On my last trip I averaged 10.5 mpg over 870 miles with an average of 13 at one point! The only thing different I have on my coach is a holley street avenger I dialed in to curise nice and lean, other then that its a stock 455...


73 Canyon Lands, (a.k.a. The Yellow Submarine) West Los Angeles CA
Re: New here but not to the GMC [message #79852 is a reply to message #79743] Fri, 09 April 2010 07:18 Go to previous messageGo to next message
Hot wheels is currently offline  Hot wheels   United States
Messages: 9
Registered: April 2010
Location: Holiday City Ohio
Karma: 0
Junior Member
Thanks, I spent all last fall working on the FI and am getting a bit discouraged. I bought the system from affordable fuel injection and Norm there has been helping me troubleshoot the system. I have the base timing set around 18* and I ran a bunch of tests on the distributor and advance to make sure it was properly functional. I like to run a lot more advance than that on my olds and pontiac 455s but have been following the mans recomendations.

I bought a laptop to plug into the system and monitor the AF ratios and log the performance. I usually run a log of the run and send Norm the files to analize. He then burns me a new chip and we go back to testing. The only thing I dont like about the winaldl software is the AFR values are in mva instead of a lamda type value and i cant convert the value in my head as im driving and looking at the laptop. I need to hook up the lm-2 afr system I have around here to it so I can "see" the data in real time as I am driving, give me a better idea of what is going on.

As for the intake, yea, i have repaired more than a couple of them, this one I actually filled the entire crossover with metal so i dont have that issue. takes a little longer to warm up but it was a solid crack repair.

Thanks for the ideas and encouragement...
Re: New here but not to the GMC [message #79853 is a reply to message #79852] Fri, 09 April 2010 07:51 Go to previous messageGo to next message
mike miller   United States
Messages: 3576
Registered: February 2004
Location: Hillsboro, Oregon
Karma: 0
Senior Member
Sean,

There are others working on the same thing you are. They have started using a modification that allows changes without burning a new chip. I understand this has been a breakthrough for many. But I only sit on the sidelines for now... Sad

I think you want to read this post:

<http://gmc.mybirdfeeder.net/GMCforum/index.php?t=tree&goto=78072&rid=153&srch=injection#msg_78072>


Mike Miller -- Hillsboro, OR -- on the Black list
(#2)`78 23' Birchaven Rear Bath -- (#3)`77 23' Birchaven Side Bath
More Sidekicks than GMC's and a late model Malibu called 'Boo' http://m000035.blogspot.com
Re: [GMCnet] New here but not to the GMC [message #79864 is a reply to message #79729] Fri, 09 April 2010 08:52 Go to previous messageGo to next message
GMCWiperMan is currently offline  GMCWiperMan   United States
Messages: 1248
Registered: December 2007
Karma: 1
Senior Member
Sean,

Welcome aboard; we look forward to enjoying hearing about your GMC
experiences and learning from it.

I've taken the liberty of enrolling you in GMCMH-EFI, a mailing list
exclusively dedicated to EFI on the GMC, a sort of sub-set of this group.
I'll bet you can solve your problems with help from that group.

Ken H.


On Thu, Apr 8, 2010 at 11:15 AM, Sean Rupp <sean@ruppenterprises.com> wrote:

>
>
> Good Morning,
>
> I have been working latley on the old 77 palm beach that has been in our
> fammily since about 1978. I'll give you the long and short versions of the
> story.
>
> I'm 42, grew up seeing the states in the 77 PB dad owned, we put 250k on
> the old thing over the years and have upgraded just about everything. Sway
> bars, bilstiens, 3 bearing hubs, 4 bag air, alcoas and rear disk brakes, new
> rear frame and the lower 3.50 drive gears has a custom pain job as well. I
> have put 2 rebuilds on the old 455 and the most recent one a year ago with a
> new throttle body fuel injection system. I sold my low mile (69k) '76
> elegonza when Dad decided to move into an 86 prevost and spend more time
> living in one winters in FLA. I have been working on these, swapping motors
> and repairs since i was 16 helping the rv seating company we worked for keep
> a small fleet of them running as seating show vehicles. I have spent way
> more time in and around these things than most can imagine.
>
> Anyway I picked up dads 77 and decided it was time to freshen the engine
> and trans and add a fuel injection system to try and get the most out of it
> both in power and fuel milage. I have spent the last year fighting
> overheating problems that it never had before and very poor milage. I think
> i finally found the source of the heating problem after installing a new
> griffen radiator and flow cooler pump I still had the problem, i found one
> of the chambered mufflers was broken and plugging the outles partially and
> making it build heat the harder i ran it. A good pair of glass pack
> mufflers really brought the engine back around and seems to have gotten rid
> of the heating problem. I usually pull a 14x7 enclosed trailer around with
> me so im used to poor milage but on the last shake down run I got 4.8 mpg.,
> up from 3.5 the previous run, set at a constant 65mph. I think I have the
> injection tuned pretty well now but the lower gear and faster highway speeds
> may be taking a toll on
> me. We used to get around 7 pulling the trailer @ 65 or a little less.
> at 2700 rpm down the road I think i need to go back to the higher gear and
> get the rpm back down a little.
>
> Is anyone running a simular setup, have any thoughts on the milage? I also
> have been digging around a little here and see a couple referances to a 6.5
> diesel conversion that has been done. If i could find out a little more
> about who and how it works I would be reateful. I really love this old gmc
> but im having a hard time accepting that i cant get to 10mpg pulling a
> pretty small trailer around. i know its alot to ask for, we used to get 9.8
> as best ever running 55 mph with taller tires and no trailer. the speed
> increase alone probably costs me 1-2 mpg then add the trailer gets me down
> to 7 but 5? Im a little frustrated i guess and looking for options to keep
> this a usable viable unit for my family. we are running 100-150 miles each
> way to karting events and such and I get really frustrated at haveing to
> fuel at both ends of the trip.
>
> I have a picture of it floating around here somewhere i'll see if i can
> post it up.
>
> Sean Rupp
> Holiday City Ohio
> _______________________________________________
> GMCnet mailing list
> List Information and Subscription Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>
_______________________________________________
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Re: [GMCnet] New here but not to the GMC [message #79927 is a reply to message #79864] Fri, 09 April 2010 18:34 Go to previous messageGo to next message
Hot wheels is currently offline  Hot wheels   United States
Messages: 9
Registered: April 2010
Location: Holiday City Ohio
Karma: 0
Junior Member
Thanks, i will do some reading there as i get time this weekend. Mine is a 90gmc TBI unit and computer programed to run the 455. I finally got the power it should have, it will smoke the tires now on a hard take off but I really need to get the mpg under control this summer so I can go back to enjoying the unit again.

Do i need to apply for enrollment in that sub forum?, when i looked at it it did say I needed permission yet.

Re: [GMCnet] New here but not to the GMC [message #79939 is a reply to message #79927] Fri, 09 April 2010 20:03 Go to previous messageGo to next message
GMCWiperMan is currently offline  GMCWiperMan   United States
Messages: 1248
Registered: December 2007
Karma: 1
Senior Member
Sean,

I've subscribe you as a full member; you should be able to read & post. You
may want to edit your profile and change the delivery pattern.

Ken H.
Americus, GA
'76 X-Birchaven
www.gmcwipersetc.com


On Fri, Apr 9, 2010 at 7:34 PM, Sean Rupp <sean@ruppenterprises.com> wrote:

>
>
> Thanks, i will do some reading there as i get time this weekend. Mine is a
> 90gmc TBI unit and computer programed to run the 455. I finally got the
> power it should have, it will smoke the tires now on a hard take off but I
> really need to get the mpg under control this summer so I can go back to
> enjoying the unit again.
>
> Do i need to apply for enrollment in that sub forum?, when i looked at it
> it did say I needed permission yet.
>
>
_______________________________________________
GMCnet mailing list
List Information and Subscription Options:
http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist

Re: [GMCnet] New here but not to the GMC [message #80437 is a reply to message #79939] Tue, 13 April 2010 07:02 Go to previous messageGo to next message
Hot wheels is currently offline  Hot wheels   United States
Messages: 9
Registered: April 2010
Location: Holiday City Ohio
Karma: 0
Junior Member
I am trying to catch up with all the e-mails flying by on the efi stuff, wow. Is all that info on the forum somewhere where i can read a bit of the history? Im having a bit of trouble adjusting to this forum style, its different than what im used to and my wife tells me i dont handle change very well...

I tried changing some preferances, we will see if that helps.
Re: New here but not to the GMC [message #80461 is a reply to message #79729] Tue, 13 April 2010 11:04 Go to previous messageGo to next message
Duce Apocalypse is currently offline  Duce Apocalypse   United States
Messages: 824
Registered: May 2009
Location: Los angeles
Karma: 0
Senior Member

just a related thought, has anyone ever tried building a MegaSquirt unit for a GMC? the Turbo ford guys swear by them and they are relatively inexpensive.


wasthinking about making a nice MPFI for the caddy motor I got with one of these...


73 Canyon Lands, (a.k.a. The Yellow Submarine) West Los Angeles CA
Re: New here but not to the GMC [message #80464 is a reply to message #80461] Tue, 13 April 2010 11:30 Go to previous messageGo to next message
wally is currently offline  wally   United States
Messages: 643
Registered: August 2004
Location: Omaha Nebraska
Karma: 5
Senior Member
Duce Apocalypse wrote on Tue, 13 April 2010 11:04

just a related thought, has anyone ever tried building a MegaSquirt unit for a GMC? the Turbo ford guys swear by them and they are relatively inexpensive.


wasthinking about making a nice MPFI for the caddy motor I got with one of these...

There are at least two running squirts. A guy by the name of Paul Lamke who I read about on MS runs and me. Wayne Light is working on it right now. MSIII is now released for sequential if you want to go that way.


Wally Anderson
Omaha NE
75 Glenbrook
Re: [GMCnet] New here but not to the GMC [message #80473 is a reply to message #80437] Tue, 13 April 2010 13:25 Go to previous messageGo to next message
WD0AFQ is currently offline  WD0AFQ   United States
Messages: 7111
Registered: November 2004
Location: Dexter, Mo.
Karma: 207
Senior Member
Hot wheels wrote on Tue, 13 April 2010 07:02

I am trying to catch up with all the e-mails flying by on the efi stuff, wow. Is all that info on the forum somewhere where i can read a bit of the history? Im having a bit of trouble adjusting to this forum style, its different than what im used to and my wife tells me i dont handle change very well...

I tried changing some preferances, we will see if that helps.


Hotwheels, I could not take all of the emails filing in so I read them on the forum now. Dont subscribe to the emails from Google. I like reading at my liesure, same as the forum here now, or close. I do occassionally subscribe to a particular topic on the efi group.
Dan


3 In Stainless Exhaust Headers One Ton All Discs/Reaction Arm 355 FD/Quad Bag/Alum Radiator Manny Tran/New eng. Holley EFI/10 Tire Air Monitoring System Solarized Coach/Upgraded Windows Satelite TV/On Demand Hot Water/3Way Refer
Re: [GMCnet] New here but not to the GMC [message #80494 is a reply to message #80473] Tue, 13 April 2010 19:51 Go to previous messageGo to next message
Hot wheels is currently offline  Hot wheels   United States
Messages: 9
Registered: April 2010
Location: Holiday City Ohio
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Junior Member
took me another hour but i finally found the google group link up top and got to read the entire topics, makes a lot more sense now!

Ok now I can go over there and post my efi questions thanks.
Re: [GMCnet] New here but not to the GMC [message #80729 is a reply to message #80494] Fri, 16 April 2010 09:24 Go to previous message
Hot wheels is currently offline  Hot wheels   United States
Messages: 9
Registered: April 2010
Location: Holiday City Ohio
Karma: 0
Junior Member
http://i133.photobucket.com/albums/q70/Bigblockbandit/th_CIMG0081.jpg

Just playing with the new video player on my phone today while i was out doing some test runs...
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