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One tank full, one tank empty! [message #78307] Sun, 28 March 2010 15:47 Go to next message
RF_Burns is currently offline  RF_Burns   Canada
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Registered: June 2008
Location: S. Ontario, Canada
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Yesterday I had The Murray out for a short run. After about 8 miles the engine lost power, sputtering and died.

D'OHH! due to the new fuel selector I now have a separate switch from the OEM to flip tanks. So I was showing full on the unselected tank when the selected tank was empty. I just finish making up a relay so the OEM switch can do the job again.

So once that was discovered I flipped the switch and off I went to the gas station to fill up. It only took 80 litres (20US gals) to fill it. So my gauge reading full on one tank and empty on the other seems right, but why? There was only one small hill, maybe 25ft high rising and falling in about 1 mile so hardly enough to throw the fuel from one tank to another, besides I was running on the Aux tank which should fill up more in hills. Otherwise the road was fairly level.

I had all the tanks down last summer while the engine was out for a rebuild. All the hoses were replaced at that point, including the filler hoses.

I do have EFI and the return line is in the filler line, but I would expect the Aux tank being the front one would again get more return fuel than the rear (main) tank.

Any ideas?


Bruce Hislop
ON Canada
77PB, 455 Dick P. rebuilt, DynamicEFI EBL EFI & ESC.
1 ton front end
http://www.gmcmhphotos.com/photos/showphoto.php?photo=29001
My Staff says I never listen to them, or something like that
Re: One tank full, one tank empty! [message #78367 is a reply to message #78307] Sun, 28 March 2010 20:57 Go to previous messageGo to next message
Larry C   United States
Messages: 1168
Registered: July 2004
Location: NE Illinois by the Illino...
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I had all the tanks down last summer while the engine was out for a rebuild. All the hoses were replaced at that point, including the filler hoses.
______________________________________________________________

I have had the tanks down and hoses replaced.

My understanding and they way I looked at the reinstall is the gas is free to flow back and forth to the front and rear tank, they should more or less always act as one tank. The reserve is just a little space in one of the tanks.

it sounds like your tanks have been connected differently or you have a kink or a plug in the large hose somewhere.

The selctor valve should have no bearing over which tank remains full and which tank will empty first as both tanks are connected with the large filler hose and act as one tank, more or less.

The reserve is only about 6 or 7 gallons, all the rest is used as the normal supply. the reserve has a baffle that will refill when the tank is filled, don't forget to put the reserve swith back to normal.

LarC ( Had to replace the hoses since they had cracked, Well worth the replacement effort )



Gatsbys' CRUISER 08-18-04
74 GLACIER X, 260/455-APC-4 Bagg'r
Remflex Manifold gaskets
CampGrounds needed, Add yours to "PLACES" /> http://www.gmceast.com/travel
_
Re: [GMCnet] One tank full, one tank empty! [message #78369 is a reply to message #78367] Sun, 28 March 2010 21:05 Go to previous messageGo to next message
emerystora is currently offline  emerystora   United States
Messages: 4442
Registered: January 2004
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Senior Member

On Mar 28, 2010, at 7:57 PM, Larry wrote:

>
>
> I had all the tanks down last summer while the engine was out for a
> rebuild. All the hoses were replaced at that point, including the
> filler hoses.
> ______________________________________________________________
>
> I have had the tanks down and hoses replaced.
>
> My understanding and they way I looked at the reinstall is the gas
> is free to flow back and forth to the front and rear tank, they
> should more or less always act as one tank. The reserve is just a
> little space in one of the tanks.
>
> it sounds like your tanks have been connected differently or you
> have a kink or a plug in the large hose somewhere.
>
> The selctor valve should have no bearing over which tank remains
> full and which tank will empty first as both tanks are connected
> with the large filler hose and act as one tank, more or less.
>
> The reserve is only about 6 or 7 gallons, all the rest is used as
> the normal supply. the reserve has a baffle that will refill when
> the tank is filled, don't forget to put the reserve swith back to
> normal.
>
> LarC ( Had to replace the hoses since they had cracked, Well worth
> the replacement effort )
>
>
> --
> Gatsbys' CRUISER :d
> 74 GLACIER X, 260


That's not quite the way they work. The filler tube is mounted to the
side of the tanks about 1/2 way up. So, if the motorhome were to be
operated always on the level then each tank would be drawn down
together until they were both left with about 12 gallons in each.
Then the tank which is selected by the selector valve would empty,
leaving 12 gallons in the other.

What messes this up is when the GMC is driven up and down hills. When
that happens some of the fuel can flow from one tank to the other as
the GMC tilts going up or down a hill. When that happens it is then
about impossible to accurately know how much is in either tank.

I really don't think there is a baffle that keeps a reserve. As far
as I know there is no baffle in either tank.

There is a good writeup with diagrams on Gene Fisher's site that
explains it all.

http://gmcmotorhome.info/tank.html

Emery Stora
77 Kingsley
Santa Fe, NM


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Re: [GMCnet] One tank full, one tank empty! [message #78370 is a reply to message #78367] Sun, 28 March 2010 21:26 Go to previous messageGo to next message
Charles is currently offline  Charles   United States
Messages: 455
Registered: January 2004
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Senior Member
The below site shows how the fuel tank and reserve works.
http://gmcmotorhome.info/tank.html

The only baffles I have seen in my tanks are near each end to
keep the fuel from sloshing. They do not store fuel for reserve.

Charles
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Charles Wersal
Duncanville, Texas
26 foot 1975 Glenbrook
Pandora's Box

Re: One tank full, one tank empty! [message #78371 is a reply to message #78307] Sun, 28 March 2010 21:38 Go to previous messageGo to next message
RF_Burns is currently offline  RF_Burns   Canada
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Location: S. Ontario, Canada
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Senior Member
The new tank selector valve requires voltage applied in one polarity or the other to switch tanks. The OEM fuel switch only applies voltage when the Aux tank is selected and no voltage for main. Therefore I had a toggle switch wired for the selector valve. I had the OEM set to Main but the toggle for the selector valve set to Aux. So I thought I had a full tank when actually the Aux was reading Empty!

The tanks should have been close to equal, not empty and full! As near as I could measure last summer the intake sits no more than 1/4" above tank bottom, I definitely did not have enough fuel in the Aux tank for the pump not to pump some air. I worked at different things for about 5 mins before I discovered the selector was not set to the same tank as the gauge.

I first thought that maybe I wasn't getting any venting and I had created a vacuum in the tank, but when I opened the filler cap there was no vacuum.

As soon as I selected the Full tank and tried the key I heard the pump come up under pressure and checked my pressure gauge.. sitting at 18psi where I had set it. The engine started right up.
It was only a mile to the gas station where I check the Aux tank level again and the gauge read Empty while the main still read full.
It only took 20US gals to fill it so now both read full.

I'm just going to watch it closer. I built a PCB this afternoon to do the switching through the OEM switch. Now I just need to be sure I get the right gauge matched to the right tank!


Bruce Hislop
ON Canada
77PB, 455 Dick P. rebuilt, DynamicEFI EBL EFI & ESC.
1 ton front end
http://www.gmcmhphotos.com/photos/showphoto.php?photo=29001
My Staff says I never listen to them, or something like that
Re: One tank full, one tank empty! [message #78377 is a reply to message #78307] Sun, 28 March 2010 22:02 Go to previous messageGo to next message
rvanwin is currently offline  rvanwin   United States
Messages: 325
Registered: April 2007
Location: Battlefield, MO
Karma: 6
Senior Member
RF_Burns wrote on Sun, 28 March 2010 15:47


I do have EFI and the return line is in the filler line, but I would expect the Aux tank being the front one would again get more return fuel than the rear (main) tank.

Any ideas?


Bruce,

I can't explain why one tank would read completely full while other is empty, but mine does come close. My EFI return in also in the filler tube. When full, both tank levels lower the same until just below 1/2 tank. At that point, it seems that all the fuel is pumped from the main and returns to the aux. tank. When the main tank low fuel light comes on, I switch to the aux. and I will usually have between 1/2 to 3/4 on the gauge. The strange part, is now, if I continue to use the aux tank it will go until the low fuel light comes on then I will have a little less than 1/2 in the main (time to look for a station). Seems it always returns to the tank not being used which seems strange. Although the pump does pump a lot of volume so I guess it pumps it out of the tank being used faster than it returns into that tank making it seem that only the other tank if filling?

Maybe now that you have full tanks, you can monitor the behavior as you use up the fuel.


Randy & Margie
'77 Eleganza II '403'
Battlefield, MO
Re: [GMCnet] One tank full, one tank empty! [message #78385 is a reply to message #78369] Sun, 28 March 2010 22:52 Go to previous messageGo to next message
Byron Songer is currently offline  Byron Songer   United States
Messages: 1912
Registered: August 2007
Location: Louisville, KY
Karma: -2
Senior Member

I've seldom been able to put in as much as 25 gallons when the gauge shows
just less than 1/4 full. It has been that way since I purchased the coach in
2007. I've not dropped the tanks but I suspected that there's some type of
blockage going to one of the tanks.

When I am putting in fuel and it gets near the neck (listening to the change
in sound while filling) it will really burp bigtime and then gurgle a good
bit. Someone told me it shouldn't exhibit that type of behavior. I tend to
agree. But, until I drop the tanks, I'll never know.

I would think, based on how the system works, that when I get to 1/4 full it
should take more than 25 gallons to fill up. To my way of thinking, 25
gallons shouldn't register as full but it does.

In the meantime, I just stop every 2.5 hours, stretch, and get another 22
gallons of fuel.

By the way, on my trip to/from Montgomery the coach averaged 8.54 mpg over
the 1100 miles of traveling. Gas was cheapest in Louisiana.

Byron Songer
1978 Royale by Coachmen
Louisville, KY
Personal - http://web.me.com/bnsonger
Eastern States - http://www.gmceast.com



Emery Stora wrote:
>
> That's not quite the way they work. The filler tube is mounted to the
> side of the tanks about 1/2 way up. So, if the motorhome were to be
> operated always on the level then each tank would be drawn down
> together until they were both left with about 12 gallons in each.
> Then the tank which is selected by the selector valve would empty,
> leaving 12 gallons in the other.
>
> What messes this up is when the GMC is driven up and down hills. When
> that happens some of the fuel can flow from one tank to the other as
> the GMC tilts going up or down a hill. When that happens it is then
> about impossible to accurately know how much is in either tank.
>
> I really don't think there is a baffle that keeps a reserve. As far
> as I know there is no baffle in either tank.
>
> There is a good writeup with diagrams on Gene Fisher's site that
> explains it all.
>
> http://gmcmotorhome.info/tank.html
>
> Emery Stora
> 77 Kingsley
> Santa Fe, NM
>
>
> _______________________________________________
> GMCnet mailing list
> List Information and Subscription Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist


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-- Byron Songer
Full-timing to enjoy the USA
Former owner but still an admirer
GMC paint schemes at -
http://www.songerconsulting.net
Re: [GMCnet] One tank full, one tank empty! [message #78388 is a reply to message #78385] Mon, 29 March 2010 01:37 Go to previous messageGo to next message
Ken Burton is currently offline  Ken Burton   United States
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Registered: January 2004
Location: Hebron, Indiana
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Senior Member
Byron Songer wrote on Sun, 28 March 2010 22:52

I've seldom been able to put in as much as 25 gallons when the gauge shows
just less than 1/4 full. It has been that way since I purchased the coach in
2007. I've not dropped the tanks but I suspected that there's some type of
blockage going to one of the tanks.

When I am putting in fuel and it gets near the neck (listening to the change
in sound while filling) it will really burp bigtime and then gurgle a good
bit. Someone told me it shouldn't exhibit that type of behavior. I tend to
agree. But, until I drop the tanks, I'll never know.

I would think, based on how the system works, that when I get to 1/4 full it
should take more than 25 gallons to fill up. To my way of thinking, 25
gallons shouldn't register as full but it does.

In the meantime, I just stop every 2.5 hours, stretch, and get another 22
gallons of fuel.

By the way, on my trip to/from Montgomery the coach averaged 8.54 mpg over
the 1100 miles of traveling. Gas was cheapest in Louisiana.

Byron Songer
1978 Royale by Coachmen
Louisville, KY
Personal - http://web.me.com/bnsonger
Eastern States - http://www.gmceast.com



Byron,

What is the possibility that the fuel gauge is off? Have you ever run your coach until it needs to go on the reserve tank or until the low fuel light comes and then fill it up to see how much it takes?


Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana
Re: [GMCnet] One tank full, one tank empty! [message #78401 is a reply to message #78388] Mon, 29 March 2010 07:20 Go to previous messageGo to next message
Byron Songer is currently offline  Byron Songer   United States
Messages: 1912
Registered: August 2007
Location: Louisville, KY
Karma: -2
Senior Member

No, never done that. Too afraid it's off the other way and the copilot would
rip me a new one. I did get close, once. Got cold feet and stopped for gas.

Byron


Ken Burton wrote:

> Byron,
>
> What is the possibility that the fuel gauge is off? Have you ever run your
> coach until it needs to go on the reserve tank or until the low fuel light
> comes and then fill it up to see how much it takes?
> --
> Ken Burton - N9KB
> 76 Palm Beach
> Hebron, Indiana


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-- Byron Songer
Full-timing to enjoy the USA
Former owner but still an admirer
GMC paint schemes at -
http://www.songerconsulting.net
Re: [GMCnet] One tank full, one tank empty! [message #78408 is a reply to message #78385] Mon, 29 March 2010 08:43 Go to previous messageGo to next message
Larry C   United States
Messages: 1168
Registered: July 2004
Location: NE Illinois by the Illino...
Karma: 0
Senior Member
In the meantime, I just stop every 2.5 hours, stretch, and get another 22
gallons of fuel.
_____________________________________________________________

Byron
I can say positively that the fuel guage is only a not very accurate "WARNING" of your fuel amount.

The tanks are large and very thin so the guage is victim of sloshing gas and depending on where the float is set can give a variety of gas readings which may not be close to actual.

2.5 hours only gives yo about 150 miles travel, that computes about correct with the 300 mile limit most of us might give it before filling.

If you are worried, carry a 5 gal tank and give her a 250 mile run, then see what you take when you fill. If you are truely running on only one tank, you will know it and then need to find why the other tank is not supplying fuel.

My guage was fairly accurate until the tanks were dropped and re-installed. It is hap-hazzardly working now but since I never trusted it anyway, it is merely a warning.

I bought a bicycle cyclometer which computes MPH, trip time, Trip miles, etc.... I use the Trip miles for fuel refuel as it can count down from 300 miles and be reset each fill. The sensor is not that bad to install and has worked flawlessly.

2.5 hours is just too many times to stop for gas on a long trip, however, as Emery said, the hills and mountains moves gas around so I would fill before ascending or descending any grades.

Good luck

LarC ( Look at the gas guage as more of a decoration than an actual fuel indicator )



Gatsbys' CRUISER 08-18-04
74 GLACIER X, 260/455-APC-4 Bagg'r
Remflex Manifold gaskets
CampGrounds needed, Add yours to "PLACES" /> http://www.gmceast.com/travel
_
Re: [GMCnet] One tank full, one tank empty! [message #78409 is a reply to message #78369] Mon, 29 March 2010 08:51 Go to previous messageGo to next message
Larry C   United States
Messages: 1168
Registered: July 2004
Location: NE Illinois by the Illino...
Karma: 0
Senior Member
I really don't think there is a baffle that keeps a reserve. As far
as I know there is no baffle in either tank.
__________________________________________________________

Thanks Emory
I would swear I read that a baffle was installed for the reserve cap but what you have explained makes more "Money Sense".

It is sort of the same but using the tank as a baffle rather then actually installing one.

But it still does not explain why he has a full tank and an empty tank, maybe a bad sender????

Could he be running on the reserve and the valve wont switch to normal????????????

LarC ( Its more fun to find the fix then to live with the problem )



Gatsbys' CRUISER 08-18-04
74 GLACIER X, 260/455-APC-4 Bagg'r
Remflex Manifold gaskets
CampGrounds needed, Add yours to "PLACES" /> http://www.gmceast.com/travel
_
Re: [GMCnet] One tank full, one tank empty! [message #78410 is a reply to message #78371] Mon, 29 March 2010 08:56 Go to previous messageGo to next message
emerystora is currently offline  emerystora   United States
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Senior Member

On Mar 28, 2010, at 8:38 PM, Bruce Hislop wrote:

>
>
> The new tank selector valve requires voltage applied in one polarity
> or the other to switch tanks. The OEM fuel switch only applies
> voltage when the Aux tank is selected and no voltage for main.
> Therefore I had a toggle switch wired for the selector valve. I had
> the OEM set to Main but the toggle for the selector valve set to
> Aux. So I thought I had a full tank when actually the Aux was
> reading Empty!


Bruce

What new tank selector valve are your using?

Most of us that have replaced the original valve use a Pollak valve
which looks differently from the original but operates just the same.
A spring keeps it in the main tank setting and a solenoid switches it
to the Aux tank when voltage is applied.

Emery Stora
77 Kingsley
Santa Fe, NM


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Re: One tank full, one tank empty! [message #78420 is a reply to message #78307] Mon, 29 March 2010 10:15 Go to previous messageGo to next message
RF_Burns is currently offline  RF_Burns   Canada
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Location: S. Ontario, Canada
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Emery,
I'm using a Pollak 42-300 motor driven valve, its the only one I could find locally last summer.

Here is a pic:
http://www.carparts.com/wcsstore/carparts/images/imagecache/I_812705_CL_1.jpg

When I was sucking air in my fuel lines I replaced the Pollak solenoid driven one with this one. It had been replaced before before and the lines were only 5/16". This one has 3/8 lines and 5/16" for return lines if used.



Bruce Hislop
ON Canada
77PB, 455 Dick P. rebuilt, DynamicEFI EBL EFI & ESC.
1 ton front end
http://www.gmcmhphotos.com/photos/showphoto.php?photo=29001
My Staff says I never listen to them, or something like that
Re: [GMCnet] One tank full, one tank empty! [message #78437 is a reply to message #78401] Mon, 29 March 2010 12:12 Go to previous messageGo to next message
Ken Burton is currently offline  Ken Burton   United States
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Location: Hebron, Indiana
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Byron Songer wrote on Mon, 29 March 2010 07:20

No, never done that. Too afraid it's off the other way and the copilot would
rip me a new one. I did get close, once. Got cold feet and stopped for gas.

Byron





I totally understand. Pushing that thing to a gas station could be a lot of fun.



Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana
Re: [GMCnet] One tank full, one tank empty! [message #78464 is a reply to message #78437] Mon, 29 March 2010 17:48 Go to previous messageGo to next message
shawnee is currently offline  shawnee   United States
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Location: NC
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Senior Member
Ken Burton wrote on Mon, 29 March 2010 13:12

Byron Songer wrote on Mon, 29 March 2010 07:20

No, never done that. Too afraid it's off the other way and the copilot would
rip me a new one. I did get close, once. Got cold feet and stopped for gas.

Byron





I totally understand. Pushing that thing to a gas station could be a lot of fun.




Ken,

Grace does it all the time forJim K using an Olds van.


Gene Dotson
74 Canyonlands
www.bdub.net/Motorhome_Enhancements New Windows and Aluminum Radiators
Re: [GMCnet] One tank full, one tank empty! [message #78541 is a reply to message #78464] Tue, 30 March 2010 01:51 Go to previous message
Ken Burton is currently offline  Ken Burton   United States
Messages: 10030
Registered: January 2004
Location: Hebron, Indiana
Karma: 10
Senior Member
shawnee wrote on Mon, 29 March 2010 17:48

Ken Burton wrote on Mon, 29 March 2010 13:12

Byron Songer wrote on Mon, 29 March 2010 07:20

No, never done that. Too afraid it's off the other way and the copilot would
rip me a new one. I did get close, once. Got cold feet and stopped for gas.

Byron





I totally understand. Pushing that thing to a gas station could be a lot of fun.




Ken,

Grace does it all the time for Jim K using an Olds van.


Yes, I remember Santa Rosa.


Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana
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