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[GMCnet] generator mods [message #61739] Mon, 26 October 2009 10:47 Go to next message
KB is currently offline  KB   United States
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Registered: September 2009
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Senior Member
The previous owner made a number of modifications
to my funky Onan generator. Some of them have been
explained to me as good things. One though, confuses
me, so maybe someone here can shed some light.

In the manual, it shows the crank case breather tube
connected to the side of the carb. The previous
owner put a plug in the carb, and ran a long hose
from the breather tube out to the front of the unit.
So, why?? Is this a good or bad thing??

thanks,
Karen
1973 23' canyonlands
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Karen 1975 26' San Jose, CA
Re: [GMCnet] generator mods [message #61740 is a reply to message #61739] Mon, 26 October 2009 10:54 Go to previous messageGo to next message
jimk is currently offline  jimk   United States
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Senior Member
Not good , but that could mean there is excess blow by.
Get it running first.
We have good used 4k units if we find that your unit is worn out.

On Mon, Oct 26, 2009 at 8:47 AM, KB <kab7@sonic.net> wrote:
> The previous owner made a number of modifications
> to my funky Onan generator.  Some of them have been
> explained to me as good things.  One though, confuses
> me, so maybe someone here can shed some light.
>
> In the manual, it shows the crank case breather tube
> connected to the side of the carb.  The previous
> owner put a plug in the carb, and ran a long hose
> from the breather tube out to the front of the unit.
> So, why??  Is this a good or bad thing??
>
> thanks,
> Karen
> 1973 23' canyonlands
> _______________________________________________
> GMCnet mailing list
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>



--
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Applied/GMC, Fremont,CA
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Jim Kanomata
Applied/GMC
jimk@appliedairfilters.com
www.appliedgmc.com
1-800-752-7502
Re: [GMCnet] generator mods [message #61746 is a reply to message #61739] Mon, 26 October 2009 11:18 Go to previous messageGo to next message
dmumert is currently offline  dmumert   United States
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Hi Karen

I think that is a bad thing.

The Onan pumps air out the breather when the pistons are on the inward
stroke and sucks in air when they are on the outward stroke. When the
breather is connecter to the carb the air sucked in is cleaned by the air
cleaner, otherwise it will be sucking in dirty, probably dusty air, not a
good thing.

I would reconnect it to the carb.

Dave




-----Original Message-----
From: gmclist-bounces@temp.gmcnet.org
[mailto:gmclist-bounces@temp.gmcnet.org] On Behalf Of KB
Sent: Monday, October 26, 2009 9:48 AM
To: gmclist@temp.gmcnet.org
Subject: [GMCnet] generator mods

The previous owner made a number of modifications
to my funky Onan generator. Some of them have been
explained to me as good things. One though, confuses
me, so maybe someone here can shed some light.

In the manual, it shows the crank case breather tube
connected to the side of the carb. The previous
owner put a plug in the carb, and ran a long hose
from the breather tube out to the front of the unit.
So, why?? Is this a good or bad thing??

thanks,
Karen
1973 23' canyonlands
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Dave Mumert Olds, AB
Re: [GMCnet] generator mods [message #61750 is a reply to message #61739] Mon, 26 October 2009 11:43 Go to previous messageGo to next message
Matt Colie is currently offline  Matt Colie   United States
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Registered: March 2007
Location: S.E. Michigan
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Senior Member
KB wrote on Mon, 26 October 2009 11:47

The previous owner made a number of modifications to my funky Onan generator. Some of them have been explained to me as good things. One though, confuses me, so maybe someone here can shed some light.

In the manual, it shows the crank case breather tube connected to the side of the carb. The previous owner put a plug in the carb, and ran a long hose from the breather tube out to the front of the unit.

So, why?? Is this a good or bad thing??

thanks,
Karen
1973 23' canyonlands


Karen,

The answers and reasons are correct, but the cause is probably not as bad as it could be.

It could be excessive blow-by, but it is as likely simple....

The dipstick seal wears out. This lets the stick pop out and then oil gets all over the place. As mentioned, the crankcase of these engines breathes a lot.

I don't know it a repair part is readily available, but I got some large heat-shrink tubing and put on several layers until it was tight. I had run into this on several other Onans - not all are gensets.

(Actually, I put on one layer at a time until I could not get the stick in or out with reasonable effort and then cut the last layer off. I did that about 60hours ago - 3yrs.)

Matt


Matt & Mary Colie - Chaumière -'73 Glacier 23 - Members GMCMI, GMCGL, GMCES
Electronically Controlled Quiet Engine Cooling Fan with OE Rear Drum Brakes with Applied Control Arms
SE Michigan - Near DTW - Twixt A2 and Detroit
Re: [GMCnet] generator mods [message #61759 is a reply to message #61750] Mon, 26 October 2009 13:04 Go to previous messageGo to next message
tmaki is currently offline  tmaki   United States
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Matt Colie wrote:
>
>
> Karen,
>
> The dipstick seal wears out. This lets the stick pop out and then oil gets all over the place.
>
> I don't know it a repair part is readily available, but I got some large heat-shrink tubing
> and put on several layers until it was tight.
>
> (Actually, I put on one layer at a time until I could not get the stick in or out
> with reasonable effort and then cut the last layer off. I did that about 60hours ago - 3yrs.)


It might have only worked on mine, but until a better/less
expensive/more readily available solution comes along,
turning the dipstick around so that the finger loop is
toward the manifold and letting the spring tension hold it
in place works pretty well (be sure to push it down all the
way so the loop rubs against the manifold). It's worked for
at least for the scores of hours/10 years I've run mine.

3-second fix, no tools required.

Maybe not all the dipsticks are the same. I'm just assuming
they all have the loop at the top.



Toby Maki
'73 Glacier 230
Riverside, CA
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Re: [GMCnet] generator mods [message #61803 is a reply to message #61739] Mon, 26 October 2009 18:07 Go to previous messageGo to next message
KB is currently offline  KB   United States
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Just to share, my genius mechanic friend has answered this question
more thoroughly for me:

"That is an OLD mechanics trick, when you get excessive blow by coming from the
crankcase caused by bad rings or low compression, you blow large amounts of oil
into the carb causing plugs to foul, so the back yard fix is to run a "road draft
tube" used before PCV systems to vent the oil vapor and liquid out on the road.
I have to admit, I have driven stuff so worn out I have had to do this."

So, as I suspected, this poor old Onan is gonna need a lotta love,
and probably more than I'm willing to give it.


KB wrote:
> The previous owner made a number of modifications
> to my funky Onan generator. Some of them have been
> explained to me as good things. One though, confuses
> me, so maybe someone here can shed some light.
>
> In the manual, it shows the crank case breather tube
> connected to the side of the carb. The previous
> owner put a plug in the carb, and ran a long hose
> from the breather tube out to the front of the unit.
> So, why?? Is this a good or bad thing??
>
> thanks,
> Karen
> 1973 23' canyonlands
>
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Karen 1975 26' San Jose, CA
Re: [GMCnet] generator mods [message #61867 is a reply to message #61803] Mon, 26 October 2009 21:19 Go to previous messageGo to next message
GMCWiperMan is currently offline  GMCWiperMan   United States
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Sorta related: Today I finally got the TroyBilt 5000 W generator
mounted in my 23'.

The only problem is the depth -- I've got 1-3/16" clearance total
between the rear galvanized wall and the grille on the 12" fan inside
the door vent. That should be adequate because the fan blows directly
into the engine fan opening (with the pull starter and hub removed for
clearance) and the generator itself has only tiny vents at the far end
which will be 1" from the rear wall.

With the 750 cf from the fan, I think it will be cool enough if I'm
successful in routing the exhaust directly out of the compartment. I'll
do some rudimentary temperature monitoring to be sure.

My one qualm about this experiment is that the B&S engine has no low oil
shutdown feature. I suspect the oil system is not pressurized so I
don't know how I'd provide one. I'll contact B&S eventually to see if
they have an option for it.

Ken H.

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Re: [GMCnet] generator mods [message #61907 is a reply to message #61867] Tue, 27 October 2009 08:25 Go to previous messageGo to next message
Matt Colie is currently offline  Matt Colie   United States
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Ken,

I have worked on several splash lube engines with low oil level shut-downs. It was just a little float switch in the oil sump. B&S might well have the switch available.

Unfortunately, I can't even lock a manufacturer. B&S we know, but then there is Tecumseh (are they still making little motors?), Kohler and Wisconsin. The last two built industrial small engines with splash lube.

If they can't help, come back and tell me and I will try to find one of those I have seen and get you a supplier and part number.

Matt


Matt & Mary Colie - Chaumière -'73 Glacier 23 - Members GMCMI, GMCGL, GMCES
Electronically Controlled Quiet Engine Cooling Fan with OE Rear Drum Brakes with Applied Control Arms
SE Michigan - Near DTW - Twixt A2 and Detroit
Re: [GMCnet] generator mods [message #61909 is a reply to message #61907] Tue, 27 October 2009 08:30 Go to previous messageGo to next message
GMCWiperMan is currently offline  GMCWiperMan   United States
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Thanks, Matt. This is obviously a general purpose engine -- it has oil
check/fill caps on both sides, drain plugs at front and both sides, and
a top access hole, capped, which looks as if it goes straight down into
the sump. That hole could probably easily accept a vertical float
switch, which I suspect B&S has somewhere in their inventory. I'll
contact them when I figure out its identification.

I'll get back to you if that's unsuccessful.

Ken

Matt Colie wrote:
> Ken,
>
> I have worked on several splash lube engines with low oil level shut-downs. It was just a little float switch in the oil sump. B&S might well have the switch available.
>
> Unfortunately, I can't even lock a manufacturer. B&S we know, but then there is Tecumseh (are they still making little motors?), Kohler and Wisconsin. The last two built industrial small engines with splash lube.
>
> If they can't help, come back and tell me and I will try to find one of those I have seen and get you a supplier and part number.
>
> Matt
>

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Re: [GMCnet] generator mods [message #61912 is a reply to message #61909] Tue, 27 October 2009 09:05 Go to previous messageGo to next message
storm'n is currently offline  storm'n   United States
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Registered: April 2007
Location: Ont. Can
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Senior Member
Ken, This might be what you're looking for.
http://www.jackssmallengines.com/oil_guard.cfm


Thanks, Matt.  This is obviously a general purpose engine -- it has oil
check/fill caps on both sides, drain plugs at front and both sides, and
a top access hole, capped, which looks as if it goes straight down into
the sump.  That hole could probably easily accept a vertical float
switch, which I suspect B&S has somewhere in their inventory.  I'll
contact them when I figure out its identification.

I'll get back to you if that's unsuccessful.

Ken

Matt Colie wrote:
> Ken,
>
> I have worked on several splash lube engines with low oil level shut-downs.  It was just a little float switch in the oil sump.  B&S might well have the switch available. 
>
> Unfortunately, I can't even lock a manufacturer.  B&S we know, but then there is Tecumseh (are they still making little motors?), Kohler and Wisconsin.  The last two built industrial small engines with splash lube.   
>
> If they can't help, come back and tell me and I will try to find one of those I have seen and get you a supplier and part number.
>
> Matt
>   

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Re: [GMCnet] generator mods [message #61937 is a reply to message #61739] Tue, 27 October 2009 12:33 Go to previous messageGo to next message
WD0AFQ is currently offline  WD0AFQ   United States
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Karen, have you allowed Jim K. to look at it yet? He might just save you a lot of labor and future headaches.
Dan


3 In Stainless Exhaust Headers One Ton All Discs/Reaction Arm 355 FD/Quad Bag/Alum Radiator Manny Tran/New eng. Holley EFI/10 Tire Air Monitoring System Solarized Coach/Upgraded Windows Satelite TV/On Demand Hot Water/3Way Refer
Re: [GMCnet] generator mods [message #61960 is a reply to message #61739] Tue, 27 October 2009 14:39 Go to previous messageGo to next message
KB is currently offline  KB   United States
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> Dan Gregg wrote:
> Karen, have you allowed Jim K. to look at it yet? He might just save you a lot of labor and future headaches.


No rear wheels on the beast currently, so, no. But I'm unlikely
to take the Onan to anyone -- as has been pointed out, at $95-100 per hour,
it's not worth it, even for a diagnostic visit.

I know this is a cheap Chinese knock-off generator, but man is it cheap:
http://www.ecost.com/detail.aspx?edp=50197260

You can buy about 5 of them for the cost of a similar honda. And yes,
I realize you might have to over the life of the generator... :-/

Karen
1973 23' canyonlands
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Karen 1975 26' San Jose, CA
Re: [GMCnet] generator mods [message #62009 is a reply to message #61912] Tue, 27 October 2009 19:09 Go to previous messageGo to next message
GMCWiperMan is currently offline  GMCWiperMan   United States
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Norm,

From what I can learn so far, the bottom of the line engine my
generator uses won't accept the Oil Guard. :-( Still can't get through
to anyone at B&S to see what they say.

Thanks,

Ken

Norm Bowker wrote:
> Ken, This might be what you're looking for.
> http://www.jackssmallengines.com/oil_guard.cfm
>
>
>

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Re: [GMCnet] generator mods [message #62337 is a reply to message #61960] Thu, 29 October 2009 15:27 Go to previous messageGo to next message
Luvn737s is currently offline  Luvn737s   United States
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Senior Member
KB wrote on Tue, 27 October 2009 12:39

>
No rear wheels on the beast currently, so, no. But I'm unlikely
to take the Onan to anyone -- as has been pointed out, at $95-100 per hour,
it's not worth it, even for a diagnostic visit.

I know this is a cheap Chinese knock-off generator, but man is it cheap:
http://www.ecost.com/detail.aspx?edp=50197260

You can buy about 5 of them for the cost of a similar honda. And yes,
I realize you might have to over the life of the generator... :-/

Karen
1973 23' canyonlands


I am in the same boat, Karen. I have a generator that is too expensive to even begin getting repaired. This is what I bought to tide me over:

http://www.championpowerequipment.com/40051.php

I put a Hitch Haul on the back and run the shore power cable out to the generator. It has worked great (a little gasping for air at 9200') and the only downside so far is having to fuel it separately and the low oil switch is very sensitive (a few drops between full and shut-down). But they're available on Craigslist until JimK can set you up with a proper replacement. Then you sell it for about what you paid.


Randy
1973 26' Painted Desert
Ahwatukee (Phoenix) AZ
Re: [GMCnet] generator mods [message #62339 is a reply to message #61739] Thu, 29 October 2009 16:18 Go to previous messageGo to next message
KB is currently offline  KB   United States
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Randy wrote on 10/29/2009:

> I am in the same boat, Karen. I have a generator that is too expensive to even begin getting repaired. This is what I bought to tide me over:
>
> http://www.championpowerequipment.com/40051.php
>
> I put a Hitch Haul on the back and run the shore power cable out to the generator. It has worked great (a little gasping for
air at 9200') and the only downside so far is having to fuel it separately and the low oil switch is very sensitive (a few drops between full and shut-down). But they're available on Craigslist until JimK can set you up with a proper replacement. Then you sell it for about what you paid.

thanks! It's nice and small. Any thoughts on how loud
it is? I have an onan microlite on a different vehicle
and can simply not stand to run it because it's so loud.

Karen
1973 23' canyonlands


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Karen 1975 26' San Jose, CA
Re: [GMCnet] generator mods [message #62340 is a reply to message #62337] Thu, 29 October 2009 16:19 Go to previous messageGo to next message
Jim Bounds is currently offline  Jim Bounds   United States
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Guys, I know it's hard to resist the price of that bottom feeder stuff but if you go up the food chain just a bit you can get a really nice, quiet offshore unit that really will do the job.  Google Boliy generators also Kapor.  Yes, they are also "knockoffs" but I think they might actually do what they say or at least come close.  Those units under $400 are pretty noisy things.

Hey but one thing is right, you can sell it used for about what you pay for one new and brother, when you do need a generator someone will pay!  It's also never bad to have a generator hanging around.

Jim Bounds
-------------------------



----- Original Message ----
From: Randy <Acrosport2@hotmail.com>
To: gmclist@temp.gmcnet.org
Sent: Thu, October 29, 2009 4:27:41 PM
Subject: Re: [GMCnet] generator mods



KB wrote on Tue, 27 October 2009 12:39
> >
> No rear wheels on the beast currently, so, no.  But I'm unlikely
> to take the Onan to anyone -- as has been pointed out, at $95-100 per hour,
> it's not worth it, even for a diagnostic visit.
>
> I know this is a cheap Chinese knock-off generator, but man is it cheap:
> http://www.ecost.com/detail.aspx?edp=50197260
>
> You can buy about 5 of them for the cost of a similar honda. And yes,
> I realize you might have to over the life of the generator... :-/
>
> Karen
> 1973 23' canyonlands

I am in the same boat, Karen. I have a generator that is too expensive to even begin getting repaired. This is what I bought to tide me over:

http://www.championpowerequipment.com/40051.php

I put a Hitch Haul on the back and run the shore power cable out to the generator. It has worked great (a little gasping for air at 9200') and the only downside so far is having to fuel it separately and the low oil switch is very sensitive (a few drops between full and shut-down). But they're available on Craigslist until JimK can set you up with a proper replacement. Then you sell it for about what you paid. 
--
Randy
1973 26' Painted Desert
Ahwatukee (Phoenix) AZ
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Re: [GMCnet] generator mods [message #62342 is a reply to message #62340] Thu, 29 October 2009 16:34 Go to previous messageGo to next message
n6mon is currently offline  n6mon   United States
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Location: San Lorenzo, CA
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I have to agree with Jim, those construction site generators are OK (on
a construction site....) but almost always WAY too loud!

What Jim was alluding to was Kipor generators. They are Honda knock-offs
(I hear RUMORS that they actually make
the Honda quiet generators).

Here is their web site: http://www.kipor.com/

Jim Bounds wrote:
> Guys, I know it's hard to resist the price of that bottom feeder stuff but if you go up the food chain just a bit you can get a really nice, quiet offshore unit that really will do the job. Google Boliy generators also Kapor. Yes, they are also "knockoffs" but I think they might actually do what they say or at least come close. Those units under $400 are pretty noisy things.
>
> Hey but one thing is right, you can sell it used for about what you pay for one new and brother, when you do need a generator someone will pay! It's also never bad to have a generator hanging around.
>
> Then you sell it for about what you paid.
>

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Terry Taylor
'74 ex-Eleganza SE
San Lorenzo, CA
http://www.n6mon.org
http://dldesignstore.com
Re: [GMCnet] generator mods [message #62348 is a reply to message #61739] Thu, 29 October 2009 18:08 Go to previous messageGo to next message
WD0AFQ is currently offline  WD0AFQ   United States
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I tell you what Terry, we stay in a spot in Tillamook for a month in July. In 08 there was a guy with one of those industrial type generators. Bout drove me nuts. Teri and I have had a little Kipor 1K for 4 years. We carry it when we go on long trips, for when the sun does not shine for a few days. The way we use it we can get 2 weeks on a gallon of gas. I would guess 8 hours on a gallon. Wont run an ac or water heater. That's why we installed the on demand water heater in the shower. If we need air cond. we move.
I know that Jim B. is going to come up with a good replacement for our coaches. My Onan has never missed a lick but one day I will be calling Jim B.
Dan


3 In Stainless Exhaust Headers One Ton All Discs/Reaction Arm 355 FD/Quad Bag/Alum Radiator Manny Tran/New eng. Holley EFI/10 Tire Air Monitoring System Solarized Coach/Upgraded Windows Satelite TV/On Demand Hot Water/3Way Refer
Re: [GMCnet] generator mods [message #62388 is a reply to message #62339] Fri, 30 October 2009 04:58 Go to previous messageGo to next message
Luvn737s is currently offline  Luvn737s   United States
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KB wrote on Thu, 29 October 2009 14:18


thanks! It's nice and small. Any thoughts on how loud
it is? I have an onan microlite on a different vehicle
and can simply not stand to run it because it's so loud.

Karen
1973 23' canyonlands



Yes it's noisy. But since I use it primarily for AC power while driving, I don't notice it.

I have looked at the Inverter generators, but I'm skeptical of the dB ratings. Not so much of the little IG's but of what my generator is supposed to do. I look at an IG that runs at 60dB and mine says it's 68dB and I wonder if $1500 is too much for 8dB drop.

Since mine was a Craigslist find, I am tempted to use a wire bar dog kennel lined on 4 sides with acoustical foam as an enclosure and run a genturi on it and see if there is any noticeable decrease in sound. The 2 ends will reamin open for intake and cooling air.

My Kohler is very quiet since it's broken. Razz

Randy


Randy
1973 26' Painted Desert
Ahwatukee (Phoenix) AZ
Re: [GMCnet] generator mods [message #62407 is a reply to message #62388] Fri, 30 October 2009 10:05 Go to previous messageGo to previous message
n6mon is currently offline  n6mon   United States
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Location: San Lorenzo, CA
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Senior Member

Randy,
Every 3 db is a DOUBLING (or halfing) of sound level, so a
generator that is 65 db is half as loud
as your 68 db genset.

Randy wrote:
> Yes it's noisy. But since I use it primarily for AC power while driving, I don't notice it.
>
> I have looked at the Inverter generators, but I'm skeptical of the dB ratings. Not so much of the little IG's but of what my generator is supposed to do. I look at an IG that runs at 60dB and mine says it's 68dB and I wonder if $1500 is too much for 8dB drop.
>
> Since mine was a Craigslist find, I am tempted to use a wire bar dog kennel lined on 4 sides with acoustical foam as an enclosure and run a genturi on it and see if there is any noticeable decrease in sound. The 2 ends will reamin open for intake and cooling air.
>
> My Kohler is very quiet since it's broken. :p
>
> Randy
>


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Terry Taylor
'74 ex-Eleganza SE
San Lorenzo, CA
http://www.n6mon.org
http://dldesignstore.com
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