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Onan generator brushes [message #333091] Tue, 05 June 2018 15:40 Go to next message
RF_Burns is currently offline  RF_Burns   Canada
Messages: 2277
Registered: June 2008
Location: S. Ontario, Canada
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Senior Member
Generator stopped putting out AC power this weekend. Changed the bridge rectifier which got it going for a few minutes, but the real issue is the brushes.

Some has installed one set of brushes with the brush contact wire going over the brush spring, holding it off the slip rings once it wore a bit. This has arced one of the slip rings causing the opposite brush which was installed correctly, to wear down to nothing now.

I can get replacement 214-0096 brushes from carbonbrush.com, but I was wondering if anyone has come up with a better replacement. The 1/4" quick connects are broken and the brush contacts have been soldered on.

Thanks


Bruce Hislop
ON Canada
77PB, 455 Dick P. rebuilt, DynamicEFI EBL EFI & ESC.
1 ton front end
http://www.gmcmhphotos.com/photos/showphoto.php?photo=29001
My Staff says I never listen to them, or something like that
Re: Onan generator brushes [message #333131 is a reply to message #333091] Wed, 06 June 2018 15:27 Go to previous messageGo to next message
Tony Cook is currently offline  Tony Cook   United States
Messages: 121
Registered: August 2014
Location: Torrance CA
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Senior Member
Been there done that. I went through this a couple times per me just trying the easy way and only replace the worn one. Replace them all and install new springs as well. The upper brush replacement is a real bugger.https://www.jackssmallengines.com/Products/ONAN/Generator-Brushes

Tony Cook 77' Kingsley ' SuperSession 77 ' Torrance Beach,CA
Re: Onan generator brushes [message #333136 is a reply to message #333091] Wed, 06 June 2018 17:16 Go to previous message
RF_Burns is currently offline  RF_Burns   Canada
Messages: 2277
Registered: June 2008
Location: S. Ontario, Canada
Karma: 3
Senior Member
I went ahead and ordered ebay # 310760400781, which is enough to do 3 gensets for the price of one brush alone locally. The size of the brushes and the blocks measure the same. The originals had 1/4" blade quick connects while these have a hole terminal. so I'll need to make a terminal block.

I'll see in 7-21 days!




Bruce Hislop
ON Canada
77PB, 455 Dick P. rebuilt, DynamicEFI EBL EFI & ESC.
1 ton front end
http://www.gmcmhphotos.com/photos/showphoto.php?photo=29001
My Staff says I never listen to them, or something like that
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