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[GMCnet] Removing Valve cover/ oil pan baffles [message #328615] Fri, 26 January 2018 00:39 Go to next message
BobDunahugh is currently offline  BobDunahugh   United States
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Location: Cedar Rapids, IA
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I'm not happy about not being able to say that the backside of these baffles are 100% PERFECTLY clean for the rebuild of this 403. This 403 oil pan has some rust on the inside. I've just never run into this before. If there is contamination inside the baffles. There's just no way to get it out using normal block cleaning methods. So has anyone removed these baffles for cleaning? Then reinstall. As I've said. I get real anal over cleanliness on engine assembly. When I assemble an engine. My shop that I keep our GMC in. I turn on it's air filtration system 12 hours before assembly. Then do all assembly with paper coveralls, and on white paper. I've never lost a bottom end of any race engines/ driver I've built. This cleanliness just pays off. Bob Dnahugh
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Re: [GMCnet] Removing Valve cover/ oil pan baffles [message #328642 is a reply to message #328615] Sat, 27 January 2018 09:59 Go to previous messageGo to next message
Bullitthead is currently offline  Bullitthead   United States
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Probably spot-welded together...don't know that you will be successful at separating them intact. Reassembly could also result in weld spatter in places you can't get to afterward. Maybe a long dip in diesel fuel and ATF will clean stuff out of those areas (won't do a thing for rust), but if you are really going for the cleanest parts it would make sense to put on some brand-new aftermarket covers, possibly in chrome.

Terry Kelpien ASE Master Technician 73 Glacier 260 Smithfield, Va.

[Updated on: Sat, 27 January 2018 10:00]

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Re: [GMCnet] Removing Valve cover/ oil pan baffles [message #328643 is a reply to message #328642] Sat, 27 January 2018 10:17 Go to previous messageGo to next message
tphipps is currently offline  tphipps   United States
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For rust removing, try cleaning vinegar and a long soak. Helps in those unreachable areas. Lemon scented is easier on your nose.
Tom


2012 Phoenix Cruiser model 2552 KA4CSG
Re: [GMCnet] Removing Valve cover/ oil pan baffles [message #328644 is a reply to message #328642] Sat, 27 January 2018 10:22 Go to previous messageGo to next message
Kosier is currently offline  Kosier   United States
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Senior Member
My Eldorado pan had a baffle in the bottom of the front sump. I cut the
inside of the spot welds and got everything clean. Then we
TIG welded the baffle back in. No weld spatter and has been good for eleven
years.

Gary Kosier
77PB w/500Cad
Newark, Ohio

--------------------------------------------------
From: "Terry"
Sent: Saturday, January 27, 2018 10:59 AM
To:
Subject: Re: [GMCnet] Removing Valve cover/ oil pan baffles

> Probably spot-welded together...don't know that you will be successful at
> separating them intact. Reassembly could also result in weld spatter in
> places you can't get to afterward. Maybe a long dip in diesel fuel and ATF
> will clean stuff out of those areas, but if you are really going for the
> cleanest parts it would make sense to put on some brand-new aftermarket
> covers, possibly in chrome.
> --
> Terry Kelpien
>
> ASE Master Technician
>
> 73 Glacier 260
>
> Smithfield, Va.
>
>
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org


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Re: [GMCnet] Removing Valve cover/ oil pan baffles [message #328645 is a reply to message #328642] Sat, 27 January 2018 11:40 Go to previous messageGo to next message
GMCWiperMan is currently offline  GMCWiperMan   United States
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I've never found aftermarket covers with baffles.


Ken H.

On Jan 27, 2018 10:59 AM, "Terry" wrote:

...If you are really going for the cleanest parts it would make sense to
put on some brand-new aftermarket covers, possibly in chrome.
...
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Re: [GMCnet] Removing Valve cover/ oil pan baffles [message #328646 is a reply to message #328645] Sat, 27 January 2018 12:01 Go to previous messageGo to next message
James Hupy is currently offline  James Hupy   United States
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Registered: May 2010
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Senior Member
I concur with Ken Henderson. Most of the time, aftermarket valve covers do
not come with breathers or baffles, just holes that don't fit OEM grommets
very well.
As for the oil pan windage shields, the only way I have used is to
grind or drill out the spot welds, clean religiously, then either spot
weld or button weld them back in with a wire feeder. Don't leave them out.
The factory would not have put them there without good reason.
Jim Hupy
Salem, Or
78 GMC ROYALE 403

On Jan 27, 2018 9:41 AM, "Ken Henderson" wrote:

> I've never found aftermarket covers with baffles.
>
>
> Ken H.
>
> On Jan 27, 2018 10:59 AM, "Terry" wrote:
>
> ...If you are really going for the cleanest parts it would make sense to
> put on some brand-new aftermarket covers, possibly in chrome.
> ...
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>
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Re: [GMCnet] Removing Valve cover/ oil pan baffles [message #328647 is a reply to message #328646] Sat, 27 January 2018 12:06 Go to previous messageGo to next message
jimk is currently offline  jimk   United States
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Location: Belmont, CA
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The more recent ones do have a small baffles and it seems to be effective,
but not as good as origional.

On Sat, Jan 27, 2018 at 10:01 AM, James Hupy wrote:

> I concur with Ken Henderson. Most of the time, aftermarket valve covers do
> not come with breathers or baffles, just holes that don't fit OEM grommets
> very well.
> As for the oil pan windage shields, the only way I have used is to
> grind or drill out the spot welds, clean religiously, then either spot
> weld or button weld them back in with a wire feeder. Don't leave them out.
> The factory would not have put them there without good reason.
> Jim Hupy
> Salem, Or
> 78 GMC ROYALE 403
>
> On Jan 27, 2018 9:41 AM, "Ken Henderson" wrote:
>
>> I've never found aftermarket covers with baffles.
>>
>>
>> Ken H.
>>
>> On Jan 27, 2018 10:59 AM, "Terry" wrote:
>>
>> ...If you are really going for the cleanest parts it would make sense to
>> put on some brand-new aftermarket covers, possibly in chrome.
>> ...
>> _______________________________________________
>> GMCnet mailing list
>> Unsubscribe or Change List Options:
>> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>>
> _______________________________________________
> GMCnet mailing list
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>



--
Jim Kanomata
Applied/GMC, Newark,CA
jimk@appliedairfilters.com
http://www.appliedgmc.com
1-800-752-7502
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Jim Kanomata
Applied/GMC
jimk@appliedairfilters.com
www.appliedgmc.com
1-800-752-7502
Re: [GMCnet] Removing Valve cover/ oil pan baffles [message #328650 is a reply to message #328615] Sat, 27 January 2018 19:53 Go to previous messageGo to next message
JohnL455 is currently offline  JohnL455   United States
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Registered: October 2006
Location: Woodstock, IL
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Senior Member
Put them in your dishwasher. 😄

John Lebetski
Woodstock, IL
77 Eleganza II
Re: [GMCnet] Removing Valve cover/ oil pan baffles [message #328653 is a reply to message #328615] Sat, 27 January 2018 21:45 Go to previous messageGo to next message
Wackster is currently offline  Wackster   United States
Messages: 49
Registered: November 2017
Location: Baltimore
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Member
For rust removal, I can attest to the effectiveness of EvapoRust. Used it recently to remove all rust from wheel hubs. Product performs exactly as advertised. Available from Walmart, Fastenal and Amazon.
http://www.gmcmhphotos.com/photos/leigh-harrison-rear-brake-maintenance/p64068-gmc-hub-after-evaporust-11-2017.html
Product: https://www.evapo-rust.com/product-info/


Jim Wack - 1976 23' Crestmont Baltimore, Maryland

[Updated on: Sun, 28 January 2018 10:42]

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Re: [GMCnet] Removing Valve cover/ oil pan baffles [message #328663 is a reply to message #328615] Sun, 28 January 2018 14:45 Go to previous messageGo to next message
noi is currently offline  noi   United States
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Registered: October 2010
Location: South of Fremont
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Senior Member
Valve covers from Summit are available with "holes" in the right spot and baffles (big enough or ?) - Grommets for the breather and pcv are avaiable - Cork gasket fits "tighter" than rubber one.

Powder coated:

https://www.summitracing.com/parts/trd-8611

Or chrome:

https://www.summitracing.com/parts/trd-9381

I installed a set of the black powder ones on my 403 and have been satisfied so far:

http://www.gmcmhphotos.com/photos/stuff/p64497-left-valve-cover.html

http://www.gmcmhphotos.com/photos/stuff/p64497-left-valve-cover.html

Carl P.
76 Birchaven
South of Fremont

Re: [GMCnet] Removing Valve cover/ oil pan baffles [message #328669 is a reply to message #328615] Sun, 28 January 2018 23:39 Go to previous messageGo to next message
BobDunahugh is currently offline  BobDunahugh   United States
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Location: Cedar Rapids, IA
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Senior Member
The majority of oil pans that I've dealt with over a lot of years have been quit clean. This has been due to the turbulence created by the rotating mass. The build up of material on the very bottom comes out well with solvents. Lots of lead build up from the days of leaded fuels. Pans with rust inside, or pans from engines that had heavy crankshaft damage. They've been unusable to me. BUT. Now I need to figure out how to get this oil pan acceptable to use. ( As this nice 403 came out of a running 78 Olds wagon. The pans been laying around. ) I need to pull the baffle. Clean. Then braze back in. The lack of extreme cleaning is the reason for rebuilt engine failure. Bob Dunahugh



I'm not happy about not being able to say that the backside of these baffles are 100% PERFECTLY clean for the rebuild of this 403. This 403 oil pan has some rust on the inside. I've just never run into this before. If there is contamination inside the baffles. There's just no way to get it out using normal block cleaning methods. So has anyone removed these baffles for cleaning? Then reinstall. As I've said. I get real anal over cleanliness on engine assembly. When I assemble an engine. My shop that I keep our GMC in. I turn on it's air filtration system 12 hours before assembly. Then do all assembly with paper coveralls, and on white paper. I've never lost a bottom end of any race engines/ driver I've built. This cleanliness just pays off. Bob Dnahugh
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Re: [GMCnet] Removing Valve cover/ oil pan baffles [message #328676 is a reply to message #328669] Mon, 29 January 2018 08:02 Go to previous messageGo to next message
Justin Brady is currently offline  Justin Brady   United States
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I would just drill out the spot welds and then TIG it back together when you're ready, no spatter no problems at all.
Brazing would work as well if no TIG available.


Justin Brady http://www.thegmcrv.com/ 1976 Palm Beach 455
Re: [GMCnet] Removing Valve cover/ oil pan baffles [message #328694 is a reply to message #328669] Mon, 29 January 2018 18:59 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
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Put a nozzle in your hi-pressure that shoots out a single straight stream and blast the hell out of the area between the pan and the
baffle.

Direct the flow from the "outside" towards the slot and see what comes out.

http://www.gmcmhphotos.com/photos/mechanical/p58370-oil-sump-pan-pickup.html

Then direct the flow the other way.

I reckon that any contamination that doesn't come out with the high pressure blast won't come out while the engine is running.

Regards,
Rob M.
The Pedantic Mechanic
Sydney, Australia
AUS '75 Avion - The Blue Streak TZE365V100428
USA '75 Avion - Double Trouble TZE365V100426
USA '77 Kingsley - TZE 267V100808



-----Original Message-----
From: Gmclist [mailto:gmclist-bounces@list.gmcnet.org] On Behalf Of Bob Dunahugh
Sent: Monday, January 29, 2018 4:39 PM
To: gmclist@list.gmcnet.org
Subject: Re: [GMCnet] Removing Valve cover/ oil pan baffles

The majority of oil pans that I've dealt with over a lot of years have been quit clean. This has been due to the turbulence
created by the rotating mass. The build up of material on the very bottom comes out well with solvents. Lots of lead build up from
the days of leaded fuels. Pans with rust inside, or pans from engines that had heavy crankshaft damage. They've been unusable to
me. BUT. Now I need to figure out how to get this oil pan acceptable to use. (As this nice 403 came out of a running 78 Olds wagon.
The pans been laying around. ) I need to pull the baffle. Clean. Then braze back in. The lack of extreme cleaning is the reason for
rebuilt engine failure. Bob Dunahugh



I'm not happy about not being able to say that the backside of these baffles are 100% PERFECTLY clean for the rebuild of this
403. This 403 oil pan has some rust on the inside. I've just never run into this before. If there is contamination inside the
baffles. There's just no way to get it out using normal block cleaning methods. So has anyone removed these baffles for cleaning?
Then reinstall. As I've said. I get real anal over cleanliness on engine assembly. When I assemble an engine. My shop that I keep
our GMC in. I turn on it's air filtration system 12 hours before assembly. Then do all assembly with paper coveralls, and on white
paper. I've never lost a bottom end of any race engines/ driver I've built. This cleanliness just pays off. Bob Dnahugh
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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: [GMCnet] Removing Valve cover/ oil pan baffles [message #328697 is a reply to message #328694] Mon, 29 January 2018 21:00 Go to previous messageGo to next message
Larry is currently offline  Larry   United States
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USAussie wrote on Mon, 29 January 2018 18:59
Put a nozzle in your hi-pressure that shoots out a single straight stream and blast the hell out of the area between the pan and the
baffle.

Direct the flow from the "outside" towards the slot and see what comes out.

http://www.gmcmhphotos.com/photos/mechanical/p58370-oil-sump-pan-pickup.html

Then direct the flow the other way.

I reckon that any contamination that doesn't come out with the high pressure blast won't come out while the engine is running.

Regards,
Rob M.
The Pedantic Mechanic


My pressure washer allows for the use of soap with the pressurized water... as do most high pressure washers. Why not add a little soap to the mix. Would help cut the oil under the baffles. Then shut off the soap and rinse with just water. Might work even better if you could take water right out of the hot water heater. Hot water and soap, and a hot water rinse (which evaporates quicker with no rusting) might really work! Maybe then blow dry with compressed air. Good idea Rob. I'm gonna remember this one.
Just what I think....


Larry Smile
78 Royale w/500 Caddy
Menomonie, WI.

[Updated on: Mon, 29 January 2018 21:04]

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[GMCnet] Removing Valve cover/ oil pan baffles [message #328698 is a reply to message #328615] Mon, 29 January 2018 21:03 Go to previous messageGo to next message
BobDunahugh is currently offline  BobDunahugh   United States
Messages: 2465
Registered: October 2010
Location: Cedar Rapids, IA
Karma: 11
Senior Member
Rob. I think your right. BUT. Until I pull that baffle out. I'm not up to take any chance. Bob Dunahugh



I'm not happy about not being able to say that the backside of these baffles are 100% PERFECTLY clean for the rebuild of this 403. This 403 oil pan has some rust on the inside. I've just never run into this before. If there is contamination inside the baffles. There's just no way to get it out using normal block cleaning methods. So has anyone removed these baffles for cleaning? Then reinstall. As I've said. I get real anal over cleanliness on engine assembly. When I assemble an engine. My shop that I keep our GMC in. I turn on it's air filtration system 12 hours before assembly. Then do all assembly with paper coveralls, and on white paper. I've never lost a bottom end of any race engines/ driver I've built. This cleanliness just pays off. Bob Dnahugh
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Re: [GMCnet] Removing Valve cover/ oil pan baffles [message #328701 is a reply to message #328697] Mon, 29 January 2018 21:32 Go to previous messageGo to next message
k2gkk is currently offline  k2gkk   United States
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Take the valve covers to your nearest carwash place. Start with concentrated soap, let soak for a few minutes, then run the high pressure (with soap) wash, then high pressure rinse. Repeat as necessary. Finish with the "spotless" mineral-free final rinse. Let dry in the sun. Reinstall.

D C "Mac" Macdonald
Amateur Radio K2GKK
Since 30 November '53
USAF and FAA, Retired
Member GMCMI & Classics
Oklahoma City, OK
"The Money Pit"
TZE166V101966
'76 ex-Palm Beach
k2gkk + hotmail dot com


________________________________
From: Gmclist on behalf of Larry
Sent: Monday, January 29, 2018 21:00
To: gmclist@list.gmcnet.org
Subject: Re: [GMCnet] Removing Valve cover/ oil pan baffles

USAussie wrote on Mon, 29 January 2018 18:59
> Put a nozzle in your hi-pressure that shoots out a single straight stream and blast the hell out of the area between the pan and the
> baffle.
>
> Direct the flow from the "outside" towards the slot and see what comes out.
>
> https://eur02.safelinks.protection.outlook.com/?url=http%3A%2F%2Fwww.gmcmhphotos.com%2Fphotos%2Fmechanical%2Fp58370-oil-sump-pan-pickup.html&data= 02%7C01%7C%7Cc1239998af4742c07d2108d5678daff6%7C84df9e7fe9f640afb435aaaaaaaaaaaa%7C1%7C0%7C636528780594331886&sdata=Xi2gWBIT8jyvJv4dUOqeEOtc8M5xqV eSYUTj6GJ7%2BmA%3D&reserved=0
>
> Then direct the flow the other way.
>
> I reckon that any contamination that doesn't come out with the high pressure blast won't come out while the engine is running.
>
> Regards,
> Rob M.
> The Pedantic Mechanic

My pressure washer allows for the use of soap with the pressurized water... as do most high pressure washers. Why not add a little soap to the mix.
Would help cut the oil under the baffles. the shut off the soap and rinse with just water. Might work even better if you could take water right out
of the hot water heater. Hot water and soap, and a hot water rinse (which evaporates quicker with no rusting) might really work!
Just what I think....
--
Larry
78 Royale w/500 Caddy
Menomonie, WI.

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Re: [GMCnet] Removing Valve cover/ oil pan baffles [message #328719 is a reply to message #328698] Tue, 30 January 2018 19:37 Go to previous message
palerider is currently offline  palerider   United States
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Member
Bob, I de-grease with a good carb cleaner, hot water, seal the covers,(or pan) pour enough apple cider vinegar to flood, slosh , let sit, slosh. The metal will be brand new. I've did this many times om old pans and covers .....Tom
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