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[GMCnet] Brake Booster removal 77 PB [message #312954] Thu, 09 February 2017 10:35 Go to next message
Dolph Santorine is currently offline  Dolph Santorine   United States
Messages: 1236
Registered: April 2011
Location: Wheeling, WV
Karma: -41
Senior Member
I'm looking for more wisdom on removing the brake booster on my coach.

I found one article that references making a cut in the dash plastic to access the bolts and pin.

Thanks for sharing.

Dolph Santorine

DE AD0LF

Wheeling, West Virginia

1977 ex-Palm Beach TZE167V100820
1-ton, Sullybuilt Bags, Reaction Arms, 3.70 LSD, Manny Transmission, EV-6010,


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Re: [GMCnet] Brake Booster removal 77 PB [message #312956 is a reply to message #312954] Thu, 09 February 2017 10:49 Go to previous messageGo to next message
armandminnie is currently offline  armandminnie   United States
Messages: 864
Registered: May 2009
Location: Marana, AZ
Karma: 2
Senior Member
My coach is a '76 so the air suspension control switches are in the dash. I took that switch panel out for some access and visibility. I also removed the cover at the back of the dash so I could reach down from above. I had to use a hole saw on the very bottom of the dash to get access to the bottom two nuts. It seemed like the bottom of the dash could be pried out away from the firewall but I was afraid to break it somewhere. Long arms and skinny fingers would help. Good luck.

Armand Minnie
Marana, AZ
'76 Eleganza II TZE166V103202
visit my gmc blog
click here to visit gmcws.org
Re: [GMCnet] Brake Booster removal 77 PB [message #312961 is a reply to message #312954] Thu, 09 February 2017 11:15 Go to previous messageGo to next message
Matt Colie is currently offline  Matt Colie   United States
Messages: 8547
Registered: March 2007
Location: S.E. Michigan
Karma: 7
Senior Member
Dolph Santorine wrote on Thu, 09 February 2017 11:35
I'm looking for more wisdom on removing the brake booster on my coach.

I found one article that references making a cut in the dash plastic to access the bolts and pin.

Thanks for sharing.

Dolph Santorine

Dolph,

I recently removed the one from the 78 (77) that is here. I did not want to cut the panel, but in the end and even with my collection of strange tools, I was forced to do so. It would be possible to only cut the bottom where it would be less visible. I did try that and managed one, but I had burnt out some of my remaining patience and so cut more for the other top nut. It still wasn't real bad, until something else happened and I have managed (worked on) forgetting what that was.

Matt


Matt & Mary Colie - Chaumière -'73 Glacier 23 - Members GMCMI, GMCGL, GMCES
Electronically Controlled Quiet Engine Cooling Fan with OE Rear Drum Brakes with Applied Control Arms
SE Michigan - Near DTW - Twixt A2 and Detroit
Re: [GMCnet] Brake Booster removal 77 PB [message #312969 is a reply to message #312954] Thu, 09 February 2017 15:56 Go to previous messageGo to next message
Larry is currently offline  Larry   United States
Messages: 2875
Registered: January 2004
Location: Menomonie, WI
Karma: 10
Senior Member
This is the only pic I could find of what I did when I rebullt my dash. If you could take this pic and enlarge it some with photoshop, you will see where I cut a square hole in the the dash right below the right AC/heater vent on the drivers side dash panel. I then made a "plug" to friction fit into the hole. Now when I need to take the power booster out, I simply pull the plug out and using extensions, and swivel sockets, can loosen the nuts and get my hand in there to finger turn them out. Works good, looks good. JWID

http://www.gmcmhphotos.com/photos/my-new-dashboard/p61211-new-dashboard.html


Larry Smile
78 Royale w/500 Caddy
Menomonie, WI.
Re: [GMCnet] Brake Booster removal 77 PB [message #312973 is a reply to message #312954] Thu, 09 February 2017 17:49 Go to previous messageGo to next message
kerry pinkerton is currently offline  kerry pinkerton   United States
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Registered: July 2012
Location: Harvest, Al
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Senior Member
Dolph, I used a 1 1/2" hole saw to make a hole in the lower dash opposite the impossible to reach nut. Unobtrusive but allows a long extension and socket to access the nut. I can take a photo but it's just a hole.

Kerry Pinkerton - North Alabama Had 5 over the years. Currently have a '06 Fleetwood Discovery 39L
Re: [GMCnet] Brake Booster removal 77 PB [message #312987 is a reply to message #312973] Fri, 10 February 2017 05:04 Go to previous message
USAussie is currently offline  USAussie   United States
Messages: 15912
Registered: July 2007
Location: Sydney, Australia
Karma: 6
Senior Member
Kerry,

It would be helpful to put some tape on the dash along with measurements
showing where you located the hole.

Regards,
Rob M.
The Pedantic Mechanic
USAussie - Downunder
AUS '75 Avion - The Blue Streak TZE365V100428
USA '75 Avion - Double Trouble TZE365V100426
USA '77 Kingsley - TZE 267V100808

-----Original Message-----
From: Gmclist [mailto:gmclist-bounces@list.gmcnet.org] On Behalf Of Kerry
Pinkerton
Sent: Friday, February 10, 2017 10:50 AM
To: gmclist@list.gmcnet.org
Subject: Re: [GMCnet] Brake Booster removal 77 PB

Dolph, I used a 1 1/2" hole saw to make a hole in the lower dash opposite
the impossible to reach nut. Unobtrusive but allows a long extension and
socket to access the nut. I can take a photo but it's just a hole.
--
Kerry Pinkerton - North Alabama

77 Eleganza II, 403CI, Manny Brakes, 1 ton, tranny, lots of aluminum
goodies.

http://www.bdub.net/pinkerton/

'03 Fleetwood Discovery 39L

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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
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