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Electrical gremlins, charging set up, and questions [message #309952] Sat, 05 November 2016 12:24 Go to next message
Atom Ant is currently offline  Atom Ant   United States
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Registered: October 2016
Location: Austin, TX
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I did some wire tracing this morning with my first cup of coffee.

As far as I can tell, the two batteries in the coach are wired together to the charger. At least, I'm assuming (I know, I know) since one battery's wires go into a loom and up and over the coach to what looks like the charging area. The other is right there, so that one is easy.

This is the charging situation right now.

http://i66.photobucket.com/albums/h252/adammetzger/Mobile%20Uploads/2016-09/battery%201%20under%20oven.jpg

http://i66.photobucket.com/albums/h252/adammetzger/Mobile%20Uploads/2016-09/battery%201%20under%20oven.jpg

battery one inside

http://i66.photobucket.com/albums/h252/adammetzger/Mobile%20Uploads/2016-09/battery%202%20behind%20fridge.jpg

http://i66.photobucket.com/albums/h252/adammetzger/Mobile%20Uploads/2016-09/battery%202%20behind%20fridge.jpg

battery two, behind fridge.

http://i66.photobucket.com/albums/h252/adammetzger/Mobile%20Uploads/2016-09/charger%201.jpg

http://i66.photobucket.com/albums/h252/adammetzger/Mobile%20Uploads/2016-09/charger%201.jpg

this is the charger being used. Obviously not ideal, but it works.

http://i66.photobucket.com/albums/h252/adammetzger/Mobile%20Uploads/2016-09/charger%203.jpg

http://i66.photobucket.com/albums/h252/adammetzger/Mobile%20Uploads/2016-09/charger%203.jpg

.....and this is how it't rigged.

http://i66.photobucket.com/albums/h252/adammetzger/Mobile%20Uploads/2016-09/charger%202.jpg

http://i66.photobucket.com/albums/h252/adammetzger/Mobile%20Uploads/2016-09/charger%202.jpg

charger plugged in.


my questions are- where does the house bank normally live, and where do the wires that run from the house system enter the engine compartment? I'm trying to get back to wiring the isolator.

Does anyone have, or would anyone be willing to-take a picture of their engine compartment and label the items so that I can visualize the set up?

more to this coming soon, and I think I discovered why there were trailer wires wired into the engine compartment.

You guys are gonna love this!!











1976 Palm Beach Austin, TX

[Updated on: Sat, 05 November 2016 12:26]

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Re: Electrical gremlins, charging set up, and questions [message #309972 is a reply to message #309952] Sat, 05 November 2016 17:41 Go to previous messageGo to next message
Atom Ant is currently offline  Atom Ant   United States
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Location: Austin, TX
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part two-

http://i66.photobucket.com/albums/h252/adammetzger/Mobile%20Uploads/2016-11/D284370E-0E16-4B00-B74C-2A63971296F5.jpg

http://i66.photobucket.com/albums/h252/adammetzger/Mobile%20Uploads/2016-11/D284370E-0E16-4B00-B74C-2A63971296F5.jpg

The unwrapped ball of wonder contained this little gem.

Yes, those are trailer light wires.

http://i66.photobucket.com/albums/h252/adammetzger/Mobile%20Uploads/2016-11/920DB5D1-DEAC-4264-968E-367467ADAE32.jpg

http://i66.photobucket.com/albums/h252/adammetzger/Mobile%20Uploads/2016-11/920DB5D1-DEAC-4264-968E-367467ADAE32.jpg

see? I've been wondering what on God's Green Earth was happening here. As I continued my coffee cup probing of the coach, I was looking at Onan's bedroom and what do you know?

http://i66.photobucket.com/albums/h252/adammetzger/Mobile%20Uploads/2016-11/67D4D710-5C97-4B51-BE42-E7FAA12A99CB.jpg

http://i66.photobucket.com/albums/h252/adammetzger/Mobile%20Uploads/2016-11/67D4D710-5C97-4B51-BE42-E7FAA12A99CB.jpg

another trailer wire adapter wired to the battery bank back here.

Huh.

I think this was so that in case one battery died, it could be jumped by the other!? Does that make sense? would that work? That ball of wonder does include a wire to the alternator. i believe it also includes a wire to the positive terminal, or the boost switch. (I think it's the boost switch) maybe both?


What do you think of that??


1976 Palm Beach Austin, TX
Re: [GMCnet] Electrical gremlins, charging set up, and questions [message #309978 is a reply to message #309972] Sat, 05 November 2016 18:01 Go to previous messageGo to next message
Ken Henderson is currently offline  Ken Henderson   United States
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On Sat, Nov 5, 2016 at 6:41 PM, Adam Metzger wrote:

> part two-
> ...
> What do you think of that??
>

Adam,

I think you need to, right now, disconnect all batteries and external power
sources from that coach.

Next, go here: http://www.bdub.net/GMC_Motorhome_Wiring_Diagrams.pdf to buy
the large-scale chassis wiring diagram for your coach from my son. Then
learn to read it and follow it through your coach, removing all those
about-to-short-and-burn-your-coach electrical MISTAKES. Get it all back to
OEM before you do any "upgrades" -- what you have now are definitely
"downgrades".

Seriously, during the past 65+ years of fooling with automobiles, and a EE
education, I've seldom seen worse wiring than you've shown us -- and you
haven't shown any 120vac circuits yet -- I'm just hoping your PO was afraid
of "high voltage".
I do consider the state of your wiring hazardous.

Ken H.
Americus, GA
'76 X-Birchaven w/Cad500/Howell EFI & EBL,
Manny Brakes & 1-Ton, etc., etc., etc.
www.gmcwipersetc.com
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Ken Henderson
Americus, GA
www.gmcwipersetc.com
Large Wiring Diagrams
76 X-Birchaven
76 X-Palm Beach
Re: [GMCnet] Electrical gremlins, charging set up, and questions [message #309986 is a reply to message #309978] Sat, 05 November 2016 21:16 Go to previous messageGo to next message
Matt Colie is currently offline  Matt Colie   United States
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Adam,

First, Take KenH's message to heart. From what you have shown the situation you have there is dangerous. Ken does not suggest that you buy the readable schematic for his son's benefit, but for yours. If you can't read it, find a mentor that can, but do not use that for any excuse to delay disconnecting what is there.

Second, you asked where the house bank resides in a stock GMC fit 26? It was typically in the space behind the Onan in the rear. I also strongly suggest that you avoid paralleling 12V batteries. A pair of 6V golf cart batteries will provide much better availability of power.

We are here to help, and you cannot ask stupid questions.

Matt


Matt & Mary Colie - Chaumière -'73 Glacier 23 - Members GMCMI, GMCGL, GMCES
Electronically Controlled Quiet Engine Cooling Fan with OE Rear Drum Brakes with Applied Control Arms
SE Michigan - Near DTW - Twixt A2 and Detroit
Re: Electrical gremlins, charging set up, and questions [message #309992 is a reply to message #309952] Sat, 05 November 2016 23:19 Go to previous messageGo to next message
Atom Ant is currently offline  Atom Ant   United States
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Is the schematic any different than the one that comes with the cinnabar manuals, other than enlarged?

1976 Palm Beach Austin, TX
Re: Electrical gremlins, charging set up, and questions [message #309995 is a reply to message #309992] Sun, 06 November 2016 01:13 Go to previous messageGo to next message
Ken Burton is currently offline  Ken Burton   United States
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I own a 1976 Palm Beach.

OEM it came with two batteries in the rear next to the Onan. The connection from the front to the rear batteries was via a 1 ga. cable and through a 50 amp CB. That cable makes a couple of interim stops on the way to the rear batteries. Including the cabinet where the converter is located and a CB with bypass relay located in the rear.

You really need to get a good copy of the wiring diagram.


Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana
Re: [GMCnet] Electrical gremlins, charging set up, and questions [message #309997 is a reply to message #309992] Sun, 06 November 2016 05:21 Go to previous messageGo to next message
Ken Henderson is currently offline  Ken Henderson   United States
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No, Alan's schematic's are merely enlargements of the OEM ones, making them
easily legible. I have the pertinent ones hanging on the inside of my shop
door, held in place, and doubled up so they don't drag, with magnets. I
never try to read the tiny originals.

It's hard to believe the quality of the enlargements from the tiny
originals.

Ken H.


On Sun, Nov 6, 2016 at 12:19 AM, Adam Metzger wrote:

> Is the schematic any different than the one that comes with the cinnabar
> manuals, other than enlarged?
> --
>
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Ken Henderson
Americus, GA
www.gmcwipersetc.com
Large Wiring Diagrams
76 X-Birchaven
76 X-Palm Beach
Re: Electrical gremlins, charging set up, and questions [message #309998 is a reply to message #309952] Sun, 06 November 2016 07:06 Go to previous messageGo to next message
Chris Tyler is currently offline  Chris Tyler   United States
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I also echo Kens comments. That looks to be a potentially dangerous situation.

Batteries should never be hooked up inside the passenger compartment as they off gas hydrogen while charging. One word? Hindenburg.

I can also attest to the usefulness of those wiring diagrams. If any part of it is modified, record it as a separate sub-diagram for future reference. You can copy that particular section, then white out and note revisions.

At this point probably every GMC out there has had electrical modifications, some beneficial, some dangerous.


76 Glenbrook
Re: [GMCnet] Electrical gremlins, charging set up, and questions [message #309999 is a reply to message #309998] Sun, 06 November 2016 07:38 Go to previous messageGo to next message
Bruce Hart is currently offline  Bruce Hart   United States
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I am no electrical genuis but that is a FUBAR if I ever saw one.

I have the enlarged drawing from Alan Henderson. I drape it over the
bathroom door to roll it out when I have to look at the drawing

On Sun, Nov 6, 2016 at 6:06 AM, Chris Tyler
wrote:

> I also echo Kens comments. That looks to be a potentially dangerous
> situation.
>
> Batteries should never be hooked up inside the passenger compartment as
> they off gas hydrogen while charging. One word? Hindenburg.
>
> I can also attest to the usefulness of those wiring diagrams. If any part
> of it is modified, record it as a separate sub-diagram for future reference.
> You can copy that particular section, then white out and note revisions.
>
> At this point probably every GMC out there has had electrical
> modifications, some beneficial, some dangerous.
> --
> 76 Glenbrook
>
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
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>



--
Bruce Hart
1976 Palm Beach
Milliken, Co
GMC=Got More Class
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Bruce Hart 1976 Palm Beach 1977 28' Kingsley La Grange, Wyoming
Re: Electrical gremlins, charging set up, and questions [message #310004 is a reply to message #309952] Sun, 06 November 2016 13:03 Go to previous messageGo to next message
Atom Ant is currently offline  Atom Ant   United States
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Location: Austin, TX
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This morning's Coffee cup project-

http://i66.photobucket.com/albums/h252/adammetzger/Mobile%20Uploads/2016-11/E833FED1-ED12-494A-BAE8-22C06F14FEA4.jpg

http://i66.photobucket.com/albums/h252/adammetzger/Mobile%20Uploads/2016-11/E833FED1-ED12-494A-BAE8-22C06F14FEA4.jpg



1976 Palm Beach Austin, TX
Re: Electrical gremlins, charging set up, and questions [message #310006 is a reply to message #310004] Sun, 06 November 2016 13:51 Go to previous messageGo to next message
Matt Colie is currently offline  Matt Colie   United States
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Adam,

That is a good start. Save the wire and parts that you take out, the might come in handy.

Before the depression, I did a lot of work on boats. Most were sloops over 30 years old and not retired from racing. I did a lot of this. I often would take a plastic milk crate aboard empty and take it off full of scrap wire.

I grew to hate two things that you may (Looks like will probably) come to hate as much as I do...
Hidden in-line fuses. (It's dead and you can't figure out why.)
Wires that change description mid-run. (How come the red wire does not go where it should but the blue one does and it should not?)

The only part of a GMC's electrics that should be changed out without it failing is the Buzz-Box (ferro-resonant) converter. Those were the best available at the time but are so out-classed by the modern smart multi stage that they should be out to pasture.

Matt


Matt & Mary Colie - Chaumière -'73 Glacier 23 - Members GMCMI, GMCGL, GMCES
Electronically Controlled Quiet Engine Cooling Fan with OE Rear Drum Brakes with Applied Control Arms
SE Michigan - Near DTW - Twixt A2 and Detroit
Re: Electrical gremlins, charging set up, and questions [message #310008 is a reply to message #309952] Sun, 06 November 2016 14:06 Go to previous messageGo to next message
Atom Ant is currently offline  Atom Ant   United States
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Matt-

The sensory feedback in a good wire clip is hard to beat.

Sir, I would absolutely love to sit down and hear about you life and your history. I hope to get the chance some day.


1976 Palm Beach Austin, TX
Re: Electrical gremlins, charging set up, and questions [message #310080 is a reply to message #309952] Tue, 08 November 2016 09:37 Go to previous messageGo to next message
jhbridges is currently offline  jhbridges   United States
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Location: Braselton ga
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I like to think I'm reasonably astute on Things Electric, so when I got the new to me 26' coach home, step one was removing everything I didn't want/need in it. Which included a tall dash addendum, and its contents of an alarm clock, indoor outdoor thermometer, audio switches, Ignition and chassis 12 volt terminal strips, a non-functional TPM, and some other stuff I don't remember. Then I removed the glove box and the knee cover under the steering wheel which contained 9 add-on switches. The radio/nav system was removed to make room to trace things. The coach fits an external amp, sub, and speakers with the components under the couch. Wires to these were identified, shortened as required, and labelled. All one - ended wires were traced back and removed or labelled as required. The switches were traced and labelled, including trans cooler, oil cooler, cruise power, amp power, sub power, sub panel lights, and a couple of others. Everything was laced up, reconnected, and tested. As a result, I have a cardboard box a foot cube stuffed with wire and connectors. I've still a bit to go, but reassembly and testing shows it all works. The coach has a second set of gauges on the knee panel because the PO felt the Mac dash gauges weren't the most accurate. I've a DigiPanel to install which should allow me to remove several of them.

The point of all this is, when you get a 'hack job', step one is to return it to ground zero. Take out everything which didn't grow in the coach originally, and rewire it to 'book' spec. Take out ALL the extraneous wires. Make it what it was when GM shipped it, including repairing or replacing any wires/connectors/components which aren't working. This took me a week and I knew what I was looking for, it may take you longer. Once you get your coach wiring back to original, there are only two replacements you really should do. Replace the 12 volt fuse panel with a modern replacement. Replace the 12 volt supply - often called a buzz box - with a more modern 12 volt supply, preferably one with a 'smart' charger for your house batteries. There are several available.

Now, look at the additional stuff which has grown in the coach that you like. Re-install each, and power it properly from the DC panel using new wires which are labelled at each end. You can get a P-Touch labeller for about ten dollars if you don't already have one.

The end result of this will be a safer coach with reliable electrics.

As to batteries, my 23' coach has one deep cycle house battery. Since I very seldom dry camp, this is entirely sufficient for my needs. Since it's a Norris upfit, the batteries are both in front, there's a heavy cable to the genset for cranking power. The coach has a solar array with a smart charger for the house batteries. It also has a battery disconnect switch in the panel cabinet to disconnect the House battery from the system. As long as this is used when it's running or powered from shore, there's no need to drop the buzz box. I did so because I needed it elsewhere (it's a great high current 12 volt bench supply) and I had a 60 Amp supply from one of the suppliers. This system works well, with limited dry camping capacity.
My 26' came with a pair of deep cycle batteries in the rear compartment behind the Onan and a new 12 Volt supply with smart charger for them. I've left it alone. It's overkill for my uses but it works well. When the batteries age out, I'll probably replace with a single deep cycle. I've a source of giant diesel genset batteries, one of which will fill the space now occupied by the two. They're free and two years old, I've used them often in other services.

The thrust of all this is, get things back to the working stock beginning, discard the dreck, and then refit whatever options you want correctly.

--johnny


Foolish Carriage, 76 26' Eleganza(?) with beaucoup mods and add - ons. Braselton, Ga. I forgive them all, save those who hurt the dogs. They must answer to me in hell
Re: Electrical gremlins, charging set up, and questions [message #310085 is a reply to message #309952] Tue, 08 November 2016 10:16 Go to previous messageGo to next message
jhbridges is currently offline  jhbridges   United States
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Let me also note, my 23' has an ammeter for each battery so I can tell what's going on electrically - a voltmeter is a poor substitute. Since wiring an ammeter to rear house batteries is expensive, my 26' will only get a chassis battery ammeter. I will probably fit one in the rear for the house batteries, the option being a shunt meter which ain't cheap, or 40 feet of 00/350 cable and ends which is even less cheap and undesirable in the bargain. The house system really only needs checking when you start out and at the end of the day unless there's a problem.

--johnny


Foolish Carriage, 76 26' Eleganza(?) with beaucoup mods and add - ons. Braselton, Ga. I forgive them all, save those who hurt the dogs. They must answer to me in hell
Re: [GMCnet] Electrical gremlins, charging set up, and questions [message #310090 is a reply to message #309978] Tue, 08 November 2016 11:02 Go to previous messageGo to next message
<rallymaster is currently offline  <rallymaster   United States
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Senior Member
Johnny, where did you get your replacement fuse block, what is its name
and part number and how many circuits does it have? Don't want much, do
I? Hope your memory is better than mine.

Thanks,
RonC

On Tue, 08 Nov 2016 08:37:25 -0700 Johnny Bridges via Gmclist
writes:

Once you get your coach wiring back to original, there are only two
replacements you really should do. Replace the 12 volt fuse panel
with a modern replacement. Replace the 12 volt supply - often called
a buzz box
- with a more modern 12 volt supply, preferably one with a 'smart'
charger for your house batteries. There are several available.


Ron & Linda Clark
North Plains, ORYGUN
78 Eleganza II


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Re: [GMCnet] Electrical gremlins, charging set up, and questions [message #310096 is a reply to message #310090] Tue, 08 November 2016 12:20 Go to previous messageGo to next message
sgltrac is currently offline  sgltrac   United States
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Senior Member
Not Johnny but I have purchased and installed two 12v distribution blocks
made by blue sea. I think the total number of fused circuits is around 15
which is more than enough for a typical gmc house panel. The panels come
with labels and a transparent cover. They were around $75 at west marine. I
have been happy with them. It felt good to do away with the melting oem
glass fuse house 12 v panel.

Sully
77 eleganza 2
Seattle

On Tuesday, November 8, 2016, wrote:

> Johnny, where did you get your replacement fuse block, what is its name
> and part number and how many circuits does it have? Don't want much, do
> I? Hope your memory is better than mine.
>
> Thanks,
> RonC
>
> On Tue, 08 Nov 2016 08:37:25 -0700 Johnny Bridges via Gmclist
> writes:
>
> Once you get your coach wiring back to original, there are only two
> replacements you really should do. Replace the 12 volt fuse panel
> with a modern replacement. Replace the 12 volt supply - often called
> a buzz box
> - with a more modern 12 volt supply, preferably one with a 'smart'
> charger for your house batteries. There are several available.
>
>
> Ron & Linda Clark
> North Plains, ORYGUN
> 78 Eleganza II
>
>
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Sully 77 Royale basket case. Future motorhome land speed record holder(bucket list) Seattle, Wa.
Re: [GMCnet] Electrical gremlins, charging set up, and questions [message #310101 is a reply to message #310096] Tue, 08 November 2016 13:44 Go to previous messageGo to next message
David del Rio is currently offline  David del Rio   United States
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Location: Raymond CA
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Member
Hi Johnny,

Which "DigiPanel" are you going with? Curious minds want to know...

Thanks,
Dave
Re: [GMCnet] Electrical gremlins, charging set up, and questions [message #310104 is a reply to message #310101] Tue, 08 November 2016 14:19 Go to previous messageGo to next message
jimk is currently offline  jimk   United States
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Registered: July 2006
Location: Belmont, CA
Karma: 9
Senior Member
We are acquiring Digi Devices and should be in production in February.
We have a very qualified Engineer / Technician that will be heading that
department.
This is a very reliable unit with audible warning and shows all the
readings a one time, so one doesn't need to press buttons,
or glance around.
This devise has saved many engines.


On Tue, Nov 8, 2016 at 11:44 AM, David Horowitz
wrote:

> Hi Johnny,
>
> Which "DigiPanel" are you going with? Curious minds want to know...
>
> Thanks,
> Dave
>
> _______________________________________________
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--
Jim Kanomata
Applied/GMC, Fremont,CA
jimk@appliedairfilters.com
http://www.appliedgmc.com
1-800-752-7502
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Jim Kanomata
Applied/GMC
jimk@appliedairfilters.com
www.appliedgmc.com
1-800-752-7502
Re: [GMCnet] Electrical gremlins, charging set up, and questions [message #310106 is a reply to message #310104] Tue, 08 November 2016 14:46 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
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Registered: July 2007
Location: Sydney, Australia
Karma: 6
Senior Member
Jim,

I, for one, would be willing to pay more for the Digipanel IF the all the inputs were connected with connectors instead of being
hard wired to the unit.

Regards,
Rob M.
The Pedantic Mechanic
USAussie - Downunder
AUS '75 Avion - The Blue Streak TZE365V100428
USA '75 Avion - Double Trouble TZE365V100426
USA '77 Kingsley - TZE 267V100808


-----Original Message-----
From: Gmclist [mailto:gmclist-bounces@list.gmcnet.org] On Behalf Of Jim Kanomata
Sent: Wednesday, November 09, 2016 7:19 AM
To: gmclist@list.gmcnet.org
Subject: Re: [GMCnet] Electrical gremlins, charging set up, and questions

We are acquiring Digi Devices and should be in production in February.
We have a very qualified Engineer / Technician that will be heading that department.
This is a very reliable unit with audible warning and shows all the readings a one time, so one doesn't need to press buttons,
or glance around. This devise has saved many engines.

Jim Kanomata
Applied/GMC, Fremont, CA
jimk@appliedairfilters.com
http://www.appliedgmc.com
1-800-752-7502


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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: Electrical gremlins, charging set up, and questions [message #310108 is a reply to message #309952] Tue, 08 November 2016 14:51 Go to previous messageGo to previous message
jhbridges is currently offline  jhbridges   United States
Messages: 8412
Registered: May 2011
Location: Braselton ga
Karma: -74
Senior Member
The DigiPanel came initially from the maker, I got it from the original buyer who never installed it. Kanomata (Applied GMC) has them. You wil hear the squawk before you see the gauge.

--johnny


Foolish Carriage, 76 26' Eleganza(?) with beaucoup mods and add - ons. Braselton, Ga. I forgive them all, save those who hurt the dogs. They must answer to me in hell
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