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[GMCnet] Onan fuel pump check [message #308881] Mon, 17 October 2016 12:01 Go to next message
Keith V is currently offline  Keith V   United States
Messages: 2337
Registered: March 2008
Location: Mounds View,MN
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Senior Member
So the ol Onan won't run, it runs on starting fluid, but not on it's own.
I have gas in the tanks
I disconnected the fuel line and ran the pump, it spurted a little fuel, so it's not completely dead.

How do I know it the pump is truely OK?
I'd know what to do on a car engine, are these things the same?
I'd put a fuel pressure gauge on it and also pump it into a can to check volume.
I'd like to verify it's not the pump as pulling this beast will NOT be fun, unlike the OE Onan, this thing it wedged in really tight, and is not on a slideout. So tight I cant get at the rear spark plug.

FWIW this is a 6500 Onan Emerald, not the stock genset

Thanks
Keith Vasilakes

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Keith Vasilakes
Mounds View. MN
75 ex Royale GMC
ask me about MicroLevel
Cell, 763-732-3419
My427v8@hotmail.com
Re: [GMCnet] Onan fuel pump check [message #308883 is a reply to message #308881] Mon, 17 October 2016 12:23 Go to previous messageGo to next message
sgltrac is currently offline  sgltrac   United States
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Registered: April 2011
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Senior Member
if you have a fuel can, set it up on a stand above the genny and run a fuel
line directly to carb. If it runs that way you either have a fuel supply
problem (test by attempting to pump into a jar or such) which could be the
supply to the pump or the pump itself. If the genny runs on the gravity
tank and does not flood out or overflow then the carb should be good.

Sully
77 eleganza 2 (w 6500 emerald genny)
seattle

On Mon, Oct 17, 2016 at 10:01 AM, Keith V wrote:

> So the ol Onan won't run, it runs on starting fluid, but not on it's own.
> I have gas in the tanks
> I disconnected the fuel line and ran the pump, it spurted a little fuel,
> so it's not completely dead.
>
> How do I know it the pump is truely OK?
> I'd know what to do on a car engine, are these things the same?
> I'd put a fuel pressure gauge on it and also pump it into a can to check
> volume.
> I'd like to verify it's not the pump as pulling this beast will NOT be
> fun, unlike the OE Onan, this thing it wedged in really tight, and is not
> on a slideout. So tight I cant get at the rear spark plug.
>
> FWIW this is a 6500 Onan Emerald, not the stock genset
>
> Thanks
> Keith Vasilakes
>
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
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>
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Sully 77 Royale basket case. Future motorhome land speed record holder(bucket list) Seattle, Wa.
Re: [GMCnet] Onan fuel pump check [message #308885 is a reply to message #308881] Mon, 17 October 2016 12:35 Go to previous messageGo to next message
lqqkatjon is currently offline  lqqkatjon   United States
Messages: 2324
Registered: October 2010
Location: St. Cloud, MN
Karma: 5
Senior Member
???? maybe:

3. CHECK FUEL SYSTEM If the engine cranks and has spark but does not start, the problem is likely fuel related.
This can be confirmed by injecting a small amount of starting fluid into the air intake. If the engine fires and tries
to run, it is starving for fuel. Listen for the fuel pump running during cranking. Check for 12 volts at the FUEL
PUMP pin on the control board during cranking. If there is no voltage, the control board is defective. The pressure
and flow of the fuel pump (and fuel filter) can be checked by temporarily disconnecting the fuel line to the
carburetor and jumpering the FUEL PUMP pin on the control plug to battery positive. Take adequate precautions
when handling fuel. If pressure and flow are normal, reconnect fuel line. Note: If the generator has not been run
for several months, the carburetor float may be stuck closed and /or the jets and needle valves may be gummed
up by old fuel that has turned to varnish. These conditions interfere with normal fuel delivery. The automatic
choke may be stuck closed or binding so that it does not open as the choke heater warms up. On Models BGM
and NHM spec. B and later, make sure that the electronic governor goes to full throttle one second after cranking
begins. Any of these conditions will prevent the engine from starting or running smoothly and must be corrected
before proceeding.


Jon Roche 75 palm beach EBL EFI, manny headers, Micro Level, rebuilt most of coach now. St. Cloud, MN http://lqqkatjon.blogspot.com/
Re: [GMCnet] Onan fuel pump check [message #308889 is a reply to message #308881] Mon, 17 October 2016 13:02 Go to previous messageGo to next message
A Hamilto is currently offline  A Hamilto   United States
Messages: 4508
Registered: April 2011
Karma: 39
Senior Member
Keith V wrote on Mon, 17 October 2016 12:01
So the ol Onan won't run, it runs on starting fluid, but not on it's own.
I have gas in the tanks
I disconnected the fuel line and ran the pump, it spurted a little fuel, so it's not completely dead.

How do I know it the pump is truely OK?
I'd know what to do on a car engine, are these things the same?
I'd put a fuel pressure gauge on it and also pump it into a can to check volume.
I'd like to verify it's not the pump as pulling this beast will NOT be fun, unlike the OE Onan, this thing it wedged in really tight, and is not on a slideout. So tight I cant get at the rear spark plug.

FWIW this is a 6500 Onan Emerald, not the stock genset

Thanks
Keith Vasilakes
My money would be on a stuck carb float or a plugged carb port/jet.

The fuel pump pushes gas and the set runs on starting fluid means the problem is between the pump and the intake valves. The carb is the only thing between the two.

The Onan takes maybe a gallon of fuel per hour under full load. A few tablespoons of gas per minute is a gallon. The pump is probably able to do that.
Re: [GMCnet] Onan fuel pump check [message #308895 is a reply to message #308889] Mon, 17 October 2016 13:44 Go to previous message
Keith V is currently offline  Keith V   United States
Messages: 2337
Registered: March 2008
Location: Mounds View,MN
Karma: 0
Senior Member
If I HAD to bet it would be on the carb too, but I'm hoping it's not.

I did hotwire the pump, but I'll check again when starting.

Keith "not looking forward to pulling a 6.5KW genset" Vasilakes

----------------------------------------
k
>
> Keith V wrote on Mon, 17 October 2016 12:01
>> So the ol Onan won't run, it runs on starting fluid, but not on it's own.
>> I have gas in the tanks
>> I disconnected the fuel line and ran the pump, it spurted a little fuel, so it's not completely dead.
>>
>> How do I know it the pump is truely OK?
>> I'd know what to do on a car engine, are these things the same?
>> I'd put a fuel pressure gauge on it and also pump it into a can to check volume.
>> I'd like to verify it's not the pump as pulling this beast will NOT be fun, unlike the OE Onan, this thing it wedged in really tight, and is not
>> on a slideout. So tight I cant get at the rear spark plug.
>>
>> FWIW this is a 6500 Onan Emerald, not the stock genset
>>
>> Thanks
>> Keith Vasilakes
> My money would be on a stuck carb float or a plugged carb port/jet.
>
> The fuel pump pushes gas and the set runs on starting fluid means the problem is between the pump and the intake valves. The carb is the only thing
> between the two.
>
> The Onan takes maybe a gallon of fuel per hour under full load. A few tablespoons of gas per minute is a gallon. The pump is probably able to do that.
>
> --
> 73 23' Sequoia 4 Sale
> 73 23' CanyonLands Parts Unit 4 Sale
> Upper Alabama
> "Highest price does not guarantee highest quality."
>
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Keith Vasilakes
Mounds View. MN
75 ex Royale GMC
ask me about MicroLevel
Cell, 763-732-3419
My427v8@hotmail.com
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