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Brake booster replacement [message #305725] Sun, 21 August 2016 15:31 Go to next message
tgeiger is currently offline  tgeiger   United States
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Ok, got the new brake booster in and it's working great, but my brake lights are constantly on. Any ideas of what caused that?

Tom Geiger 76 Eleganza II KCMO
Re: [GMCnet] Brake booster replacement [message #305729 is a reply to message #305725] Sun, 21 August 2016 15:49 Go to previous messageGo to next message
James Hupy is currently offline  James Hupy   United States
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The pressure is unequal between the front and rear braking systems. You
most likely have air in the brakes someplace. The brake warning light is
actuated by a spool valve switch in the distribution valve. As long as the
spool valve has equal amounts of fluid pressure on both sides of it, it
remains centered and does not actuate the switch. When the pressure varies
between sides, the spool valve moves towards the low pressure, and actuates
the light switch. Bleeding the brakes should fix the problem, if the spool
valve sticks, then you likely have crud in the distribution valve. Flushing
might cure it, or replacement of the distribution valve might be required.
Remember you are dealing with a system, all the parts need to be good, or
none of them are.
Jim Hupy
Salem, Or
78 GMC ROYALE 403
On Aug 21, 2016 1:32 PM, "tom geiger" wrote:

> Ok, got the new brake booster in and it's working great, but my brake
> lights are constantly on. Any ideas of what caused that?
>
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Re: [GMCnet] Brake booster replacement [message #305730 is a reply to message #305729] Sun, 21 August 2016 16:09 Go to previous messageGo to next message
A Hamilto is currently offline  A Hamilto   United States
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James Hupy wrote on Sun, 21 August 2016 15:49
The pressure is unequal between the front and rear braking systems. You most likely have air in the brakes someplace. The brake warning light is actuated by a spool valve switch in the distribution valve. As long as the spool valve has equal amounts of fluid pressure on both sides of it, it remains centered and does not actuate the switch. When the pressure varies between sides, the spool valve moves towards the low pressure, and actuates the light switch. Bleeding the brakes should fix the problem, if the spool valve sticks, then you likely have crud in the distribution valve. Flushing might cure it, or replacement of the distribution valve might be required. Remember you are dealing with a system, all the parts need to be good, or none of them are.
Jim Hupy
Salem, Or
78 GMC ROYALE 403
He said light[s]. I thought that meant the brake lights that tell drivers behind your vehicle that your brakes have been applied.

The pedal is not retracting all the way, or the switch is staying on because it needs to be adjusted or replaced. Should be an easy fix.
Re: [GMCnet] Brake booster replacement [message #305731 is a reply to message #305729] Sun, 21 August 2016 16:04 Go to previous messageGo to next message
Ken Henderson is currently offline  Ken Henderson   United States
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Jim,

Either you or I mis-read Tom's problem -- I think it's the brake lights on
the rear that are staying on, not the dash warning light.

Tom,

In case I'm right:

The slight differences between the two boosters probably resulted in the
brake light switch being misadjusted. It's just to the right of the
steering column, up high, actuated by a tab on the brake pedal shaft. A
real PITA to adjust, but I'm afraid that's what you'll have to do.

Ken H.


On Sun, Aug 21, 2016 at 4:49 PM, James Hupy wrote:

> The pressure is unequal between the front and rear braking systems. You
> most likely have air in the brakes someplace. The brake warning light is
> actuated by a spool valve switch in the distribution valve. As long as the
> spool valve has equal amounts of fluid pressure on both sides of it, it
> remains centered and does not actuate the switch. When the pressure varies
> between sides, the spool valve moves towards the low pressure, and actuates
> the light switch. Bleeding the brakes should fix the problem, if the spool
> valve sticks, then you likely have crud in the distribution valve. Flushing
> might cure it, or replacement of the distribution valve might be required.
> Remember you are dealing with a system, all the parts need to be good, or
> none of them are.
> Jim Hupy
> Salem, Or
> 78 GMC ROYALE 403
> On Aug 21, 2016 1:32 PM, "tom geiger" wrote:
>
>> Ok, got the new brake booster in and it's working great, but my brake
>> lights are constantly on. Any ideas of what caused that?
>>
>> _______________________________________________
>> GMCnet mailing list
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Ken Henderson
Americus, GA
www.gmcwipersetc.com
Large Wiring Diagrams
76 X-Birchaven
76 X-Palm Beach
Re: [GMCnet] Brake booster replacement [message #305735 is a reply to message #305725] Sun, 21 August 2016 16:13 Go to previous messageGo to next message
jimk is currently offline  jimk   United States
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Can be your master cylinder.
difference in pressure of front and rear cause the piston to be pushed in
one position.

On Sun, Aug 21, 2016 at 1:31 PM, tom geiger wrote:

> Ok, got the new brake booster in and it's working great, but my brake
> lights are constantly on. Any ideas of what caused that?
>
> _______________________________________________
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--
Jim Kanomata
Applied/GMC, Fremont,CA
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1-800-752-7502
Re: [GMCnet] Brake booster replacement [message #305738 is a reply to message #305735] Sun, 21 August 2016 16:18 Go to previous messageGo to next message
James Hupy is currently offline  James Hupy   United States
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Ahhh crap. It was me. I did misread it. But my answer still stands correct
IF IT IS THE DISTRIBUTION VALVE. More than likely you are right about the
pedal switch.
Jim Hupy
On Aug 21, 2016 2:14 PM, "Jim Kanomata" wrote:

> Can be your master cylinder.
> difference in pressure of front and rear cause the piston to be pushed in
> one position.
>
> On Sun, Aug 21, 2016 at 1:31 PM, tom geiger wrote:
>
>> Ok, got the new brake booster in and it's working great, but my brake
>> lights are constantly on. Any ideas of what caused that?
>>
>> _______________________________________________
>> GMCnet mailing list
>> Unsubscribe or Change List Options:
>> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>>
>
>
>
> --
> Jim Kanomata
> Applied/GMC, Fremont,CA
> jimk@appliedairfilters.com
> http://www.appliedgmc.com
> 1-800-752-7502
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Re: Brake booster replacement [message #305739 is a reply to message #305725] Sun, 21 August 2016 16:32 Go to previous messageGo to next message
tgeiger is currently offline  tgeiger   United States
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Sorry guys, wasn't clear on that. It it the tail light that are staying on.

Tom Geiger 76 Eleganza II KCMO
Re: Brake booster replacement [message #305740 is a reply to message #305725] Sun, 21 August 2016 16:37 Go to previous messageGo to next message
tgeiger is currently offline  tgeiger   United States
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Will look at that switch. Is it pretty straight forward on it's adjustment? Got the repair manuals to refer to if there are instructions in there.

Tom Geiger 76 Eleganza II KCMO
Re: [GMCnet] Brake booster replacement [message #305743 is a reply to message #305739] Sun, 21 August 2016 16:35 Go to previous messageGo to next message
jimk is currently offline  jimk   United States
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​Adjust the switch that the pedal hits.​

On Sun, Aug 21, 2016 at 2:32 PM, tom geiger wrote:

> Sorry guys, wasn't clear on that. It it the tail light that are staying on.
>
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--
Jim Kanomata
Applied/GMC, Fremont,CA
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http://www.appliedgmc.com
1-800-752-7502
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Jim Kanomata
Applied/GMC
jimk@appliedairfilters.com
www.appliedgmc.com
1-800-752-7502
Re: [GMCnet] Brake booster replacement [message #305744 is a reply to message #305740] Sun, 21 August 2016 16:43 Go to previous messageGo to next message
James Hupy is currently offline  James Hupy   United States
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When you push on the brake pedal, the arm moves away from the switch,
allowing the plunger to make contact inside the switch. When your foot is
off the pedal, it should depress the plunger to open the switch. Pedal at
rest should slightly depress the plunger. Move entire switch towards the
pedal to cancel the brake lights.
Jim Hupy
Salem, Oregon
On Aug 21, 2016 2:38 PM, "tom geiger" wrote:

> Will look at that switch. Is it pretty straight forward on it's
> adjustment? Got the repair manuals to refer to if there are instructions in
> there.
>
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Re: [GMCnet] Brake booster replacement [message #305746 is a reply to message #305744] Sun, 21 August 2016 16:57 Go to previous messageGo to next message
A Hamilto is currently offline  A Hamilto   United States
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James Hupy wrote on Sun, 21 August 2016 16:43
When you push on the brake pedal, the arm moves away from the switch, allowing the plunger to make contact inside the switch. When your foot is off the pedal, it should depress the plunger to open the switch. Pedal at rest should slightly depress the plunger. Move entire switch towards the pedal to cancel the brake lights.
Jim Hupy
Salem, Oregon
Make sure the pedal is retracting all the way. If it keeps pressure on the booster, that will drag the brakes and cause serious stuff.

I am not a brake booster expert, but there are boosters out there that need a special length push rod. I imagine there are ways that a rod that is too long or too short can cause what you are seeing.
Re: [GMCnet] Brake booster replacement [message #305747 is a reply to message #305740] Sun, 21 August 2016 17:29 Go to previous messageGo to next message
emerystora is currently offline  emerystora   United States
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Tom
The switch is self adjusting. Just push it toward the pedal. When you put on the brakes and the pedal goes back up it will adjust properly.

Emery Stora

> On Aug 21, 2016, at 3:37 PM, tom geiger wrote:
>
> Will look at that switch. Is it pretty straight forward on it's adjustment? Got the repair manuals to refer to if there are instructions in there.
>
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Re: [GMCnet] Brake booster replacement [message #305753 is a reply to message #305747] Sun, 21 August 2016 18:37 Go to previous messageGo to next message
Ken Henderson is currently offline  Ken Henderson   United States
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Emery,

I wish mine DID work that way, like the throttle's "passing gear" switch,
but it doesn't -- it's got to be adjusted by moving the two hex nuts on its
threaded shaft. I hope Tom's is like yours.

Ken H.


On Sun, Aug 21, 2016 at 6:29 PM, Emery Stora wrote:

> Tom
> The switch is self adjusting. Just push it toward the pedal. When you put
> on the brakes and the pedal goes back up it will adjust properly.
>
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Ken Henderson
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www.gmcwipersetc.com
Large Wiring Diagrams
76 X-Birchaven
76 X-Palm Beach
Re: Brake booster replacement [message #305757 is a reply to message #305725] Sun, 21 August 2016 19:27 Go to previous messageGo to next message
tgeiger is currently offline  tgeiger   United States
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Ok, got the switches adjusted. Taking the bottom dash panel off sure made it alot easier.

Tom Geiger 76 Eleganza II KCMO

[Updated on: Sun, 21 August 2016 19:28]

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Re: [GMCnet] Brake booster replacement [message #305760 is a reply to message #305753] Sun, 21 August 2016 19:32 Go to previous messageGo to next message
emerystora is currently offline  emerystora   United States
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Ken
You are probably right on this. I haven’t adjusted mine in many years. I may be confusing it with another vehicle.
After I think about it I believe the switch is in combination with the cruise control release so it likely does use nuts to adjust it.

Emery
Stora
> On Aug 21, 2016, at 5:37 PM, Ken Henderson wrote:
>
> Emery,
>
> I wish mine DID work that way, like the throttle's "passing gear" switch,
> but it doesn't -- it's got to be adjusted by moving the two hex nuts on its
> threaded shaft. I hope Tom's is like yours.
>
> Ken H.
>
>
> On Sun, Aug 21, 2016 at 6:29 PM, Emery Stora wrote:
>
>> Tom
>> The switch is self adjusting. Just push it toward the pedal. When you put
>> on the brakes and the pedal goes back up it will adjust properly.
>>
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Re: [GMCnet] Brake booster replacement [message #305771 is a reply to message #305757] Sun, 21 August 2016 20:49 Go to previous messageGo to next message
jimk is currently offline  jimk   United States
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Your welcome.

On Sun, Aug 21, 2016 at 5:27 PM, tom geiger wrote:

> Ok, got the switches adjusted. Taking the bottom dash panel sure made it
> alot easier.
>
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--
Jim Kanomata
Applied/GMC, Fremont,CA
jimk@appliedairfilters.com
http://www.appliedgmc.com
1-800-752-7502
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Jim Kanomata
Applied/GMC
jimk@appliedairfilters.com
www.appliedgmc.com
1-800-752-7502
Re: Brake booster replacement [message #305795 is a reply to message #305725] Mon, 22 August 2016 06:48 Go to previous messageGo to next message
tgeiger is currently offline  tgeiger   United States
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Thanks to all for your help. Jim, you got a booster coming your way!

Tom Geiger 76 Eleganza II KCMO
Re: [GMCnet] Brake booster replacement [message #305832 is a reply to message #305795] Mon, 22 August 2016 17:01 Go to previous message
Keith Weeks is currently offline  Keith Weeks   United States
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Keith Weeks | 1402 So. Cage Blvd., Unit 273, Pharr, Texas 78577
612.978.7243

> On Aug 22, 2016, at 6:48 AM, tom geiger wrote:
>
> Thanks to all for your help. Jim, you got a booster coming your way!
>
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