GMCforum
For enthusiast of the Classic GMC Motorhome built from 1973 to 1978. A web-based mirror of the GMCnet mailing list.

Home » Public Forums » GMCnet » Low beams intermittent
Low beams intermittent [message #305493] Tue, 16 August 2016 23:11 Go to next message
pzerkel is currently offline  pzerkel   United States
Messages: 212
Registered: September 2007
Location: Salisbury, IL
Karma: 0
Senior Member
Went for a test drive tonight after dark, and after replacing a wheel cylinder and bleeding brakes. When I first started I only had one light when on low beams. I jiggled the connector and headlight came on. The high beams worked fine.

Drove to gas station, about 6 miles. low and ho beams both worked, both sides. Filled up with gas, and drove home. On the drive home I had high beams, but when I dimmed them now both headlights went out. Thankfully not much traffic on the route so I only annoyed a few other drivers with constant high beams. My wife was following and I was told my taillight/brake lights/turn signals, etc. were all working fine.

Is the best first step to replace the headlight connectors? If so how big a job is that? Any special tools needed?

Thanks


Paul Zerkel
'78 Eleganza II
Salisbury IL (near Springfield)
Re: Low beams intermittent [message #305501 is a reply to message #305493] Wed, 17 August 2016 00:00 Go to previous messageGo to next message
roy1 is currently offline  roy1   United States
Messages: 2126
Registered: July 2004
Location: Minden nevada
Karma: 6
Senior Member
No harder to replace then a car of the 70's. I would unplug the socket and clean the connections in the socket and the headlights also make sure there are no loose wires

Roy Keen Minden,NV 76 X Glenbrook
Re: Low beams intermittent [message #305505 is a reply to message #305501] Wed, 17 August 2016 01:05 Go to previous messageGo to next message
Ken Burton is currently offline  Ken Burton   United States
Messages: 10030
Registered: January 2004
Location: Hebron, Indiana
Karma: 10
Senior Member
In a previous life when I use to service large computers for IBM, one of the tools I carried was a burnishing blade. It was used to polish relay contacts. I do not know where to get one but you could make one out of a paper/cardboard fingernail file. Get a set of 6 or so at Walmart for $1.00 or 2.00 and cut one with a pair of scissors to the width of the inside of the contact socket. Slide it in and out a few times to clean / polish the contact surface. Also polish the blade type contact on the bulb. If that does not work then remove the contacts from the bulb socket and squeeze them slightly to increase the tension on the contacts.

Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana
Re: Low beams intermittent [message #305509 is a reply to message #305493] Wed, 17 August 2016 06:09 Go to previous messageGo to next message
RF_Burns is currently offline  RF_Burns   Canada
Messages: 2277
Registered: June 2008
Location: S. Ontario, Canada
Karma: 3
Senior Member
It could also be the connector at the hi/low beam switch or the switch itself at your foot. The factyou said both lows did not come on when switching from hi to low would lead me to checking this first. as that is the common power point for both beams.

Pull ON the lights this morning without touching anything and see if the low beams are still not working. If they are still out, then great , you can use your volt meter to troubleshoot the problem. You should see power on two of the three wires at the switch. They are the power from the light switch and the power going to the low beam. If you see power on only one wire, then I would clean the connector first. Failing that, replace the switch.

If you see power on two wires, then you know the issue is not with your hi/low switch and your issue is likely to be the connectors at the lights. In either case, cleaning all the connectors is a good idea since they are subject to corrosion after all these years.

New connector pigtails are available as well since the connectors are subject to fatigue and may never make a good connection.


Bruce Hislop
ON Canada
77PB, 455 Dick P. rebuilt, DynamicEFI EBL EFI & ESC.
1 ton front end
http://www.gmcmhphotos.com/photos/showphoto.php?photo=29001
My Staff says I never listen to them, or something like that
Re: Low beams intermittent [message #305510 is a reply to message #305493] Wed, 17 August 2016 06:56 Go to previous messageGo to next message
JohnL455 is currently offline  JohnL455   United States
Messages: 4447
Registered: October 2006
Location: Woodstock, IL
Karma: 12
Senior Member
Besides all of the above truisms, the GMC used a 3 pin headlight connector with more of a protective "splash cup" molded in. When I went to Sylvania Silverstars the molding style of the glass prevented full contact insertion. I had to trim a bit of plastic away. I have not seen this style of connector on any other GM car. BTW the connection at the floor dimmer fools a lot of "experts".

John Lebetski
Woodstock, IL
77 Eleganza II
Re: Low beams intermittent [message #305512 is a reply to message #305493] Wed, 17 August 2016 09:04 Go to previous messageGo to next message
Jp Benson is currently offline  Jp Benson   United States
Messages: 649
Registered: October 2011
Location: Fla
Karma: 2
Senior Member
Before splicing wires... Sometimes the quick connect terminals inside the socket get loose and slide backward. These Packard 56 connectors can be disassembled using a small flat blade screwdriver. Clean the quick connects, tighten with a pair of pliers if necessary, bend back the locking tang enough so that the connector will stay in the socket and reassemble. Another alternative is to purchase some female Packard 56 quick-connects then replace the old ones and reuse the plastic socket. Either way avoids having to splice wires.

JP
Re: Low beams intermittent [message #305520 is a reply to message #305510] Wed, 17 August 2016 10:42 Go to previous messageGo to next message
Bullitthead is currently offline  Bullitthead   United States
Messages: 1411
Registered: November 2013
Karma: 5
Senior Member
Same problem as John...that plastic cup made into the headlight connector had to be trimmed to get the electrical connections far enough on to the male spade terminals on the bulb. If your bulbs have been replaced, check the fit carefully to see if this is your problem source.

Terry Kelpien ASE Master Technician 73 Glacier 260 Smithfield, Va.
Re: Low beams intermittent [message #305531 is a reply to message #305493] Wed, 17 August 2016 16:50 Go to previous messageGo to next message
captjack is currently offline  captjack   United States
Messages: 271
Registered: February 2010
Location: Sebastopol, California
Karma: 1
Senior Member
I'd suggest and alternative that replaces the sockets with better ones and gives you brighter lights. Currently all the current flows through the headlight switch on the dash. I noticed that my headlights were dim compared to my other cars, bought new lamps with no difference. On the suggestion of another GMC owner, I purchased a kit (lots of versions on-line) which provides new sockets and powers the lights with relays directly (fused) from the battery. After hooking it up, my lights are much brighter. It took a couple of hours to hookup. Here's an example that seems to meet all the requirements and costs $18. There are others.

http://www.ebay.com/itm/2-Headlight-H4-Headlamp-Light-Bulb-Ceramic-Socket-Plugs-Relay-Wiring-Harness-Kit-/262483542712


Jack Christensen - K6ROW, '76 Glenbrook/Clasco - "The Silver Bullet", Sebastopol, CA
Re: Low beams intermittent [message #305904 is a reply to message #305510] Tue, 23 August 2016 20:02 Go to previous messageGo to next message
pzerkel is currently offline  pzerkel   United States
Messages: 212
Registered: September 2007
Location: Salisbury, IL
Karma: 0
Senior Member
What is a good tool to use to trim this "splash cup" away? Seems even the non-SilverStar Sylvanias are now molded where they interfere.


JohnL455 wrote on Wed, 17 August 2016 06:56
Besides all of the above truisms, the GMC used a 3 pin headlight connector with more of a protective "splash cup" molded in. When I went to Sylvania Silverstars the molding style of the glass prevented full contact insertion. I had to trim a bit of plastic away. I have not seen this style of connector on any other GM car. BTW the connection at the floor dimmer fools a lot of "experts".



Paul Zerkel
'78 Eleganza II
Salisbury IL (near Springfield)
Re: Low beams intermittent [message #305911 is a reply to message #305904] Tue, 23 August 2016 23:15 Go to previous messageGo to next message
Bullitthead is currently offline  Bullitthead   United States
Messages: 1411
Registered: November 2013
Karma: 5
Senior Member
I used a razor knife(utility knife) and a set of compound shears(tin snips) from Wiss to trim the cup.

Terry Kelpien ASE Master Technician 73 Glacier 260 Smithfield, Va.

[Updated on: Tue, 23 August 2016 23:45]

Report message to a moderator

Re: [GMCnet] Low beams intermittent [message #305912 is a reply to message #305904] Tue, 23 August 2016 23:17 Go to previous message
jimk is currently offline  jimk   United States
Messages: 6734
Registered: July 2006
Location: Belmont, CA
Karma: 9
Senior Member
Paul,
Take a shier or a razor blade and trim off 1/8 - 1/4 inch off all around.

On Tue, Aug 23, 2016 at 6:02 PM, Paul Zerkel wrote:

> What is a good tool to use to trim this "splash cup" away? Seems even the
> non-SilverStar Sylvanias are now molded where they interfere.
>
>
> JohnL455 wrote on Wed, 17 August 2016 06:56
>> Besides all of the above truisms, the GMC used a 3 pin headlight
> connector with more of a protective "splash cup" molded in. When I went to
>> Sylvania Silverstars the molding style of the glass prevented full
> contact insertion. I had to trim a bit of plastic away. I have not seen this
>> style of connector on any other GM car. BTW the connection at the floor
> dimmer fools a lot of "experts".
>
>
> --
> Paul Zerkel
> '78 Eleganza II
> Salisbury IL (near Springfield)
>
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>



--
Jim Kanomata
Applied/GMC, Fremont,CA
jimk@appliedairfilters.com
http://www.appliedgmc.com
1-800-752-7502
_______________________________________________
GMCnet mailing list
Unsubscribe or Change List Options:
http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org



Jim Kanomata
Applied/GMC
jimk@appliedairfilters.com
www.appliedgmc.com
1-800-752-7502
Previous Topic: I90 route IL to west coast
Next Topic: [GMCnet] Chrome valve covers for the Olds
Goto Forum:
  


Current Time: Mon Nov 04 22:03:11 CST 2024

Total time taken to generate the page: 0.04264 seconds