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Furnace from hell returns [message #294138] Thu, 21 January 2016 10:03 Go to next message
lance is currently offline  lance   United States
Messages: 190
Registered: December 2004
Location: Vancouver, WA
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Guys,

I haven't been on here much because everything in my coach has worked so well, thanks to all your help in the past. I hope I've repaid by helping others when I have something to contribute.

This Suburban furnace has given me troubles in the past. Turned out to be a venting issue that was easily solved and has run perfectly until . . .

Yesterday it was running when I woke up. Then it stopped, but it immediately started, then stopped, paused, did it again, then came back on, ran for five seconds and quit. I cycled the new last year, Suburban thermostat and the motor would start for one or two seconds, stop and immediately, I mean before the fan motor completely stops, it starts again for not even a second and quits.

I had to leave for work, so the warmer in my roof a/c unit did the job as I made coffee and breakfast. Only in the 40's here. Last night I turned up the thermostat and the furnace came on, got warm, and I thought, can I be that lucky? No is the answer. It did the on-off thing and died. I mean cycling the thermostat does nothing. The fuse is good. My volt meter is at the shop, so I can't test anything yet. Can't even find a paper clip to short out the two thermostat wires at the plug.

Just hoping someone has had a similar experience or advice other than buy a new furnace. Maybe a new Dno board? Anyone, Beuller?

As always, thank you.


1974 Palm Beach
Re: Furnace from hell returns [message #294139 is a reply to message #294138] Thu, 21 January 2016 10:39 Go to previous messageGo to next message
jhbridges is currently offline  jhbridges   United States
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Location: Braselton ga
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I'd look first at the flame sensor. In that it restarts you can consider that the stat is calling for heat. The furnace cycle starts, blower runs up and closes the safety, solenoid opens and lighter cycles. No flame sensed, it times out and shuts down. It may or may not actually light. If it doesn't, look toward the gas supply and valve, and igniter circuit. If it does light, look to the flame sensor itself. It's also possible the blower safety (called a sail) is marginal, they're famous for giving problems.

--johnny


Foolish Carriage, 76 26' Eleganza(?) with beaucoup mods and add - ons. Braselton, Ga. I forgive them all, save those who hurt the dogs. They must answer to me in hell
Re: Furnace from hell returns [message #294140 is a reply to message #294138] Thu, 21 January 2016 11:21 Go to previous messageGo to next message
77Royale   United States
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Registered: June 2014
Location: Mid Michigan
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"motor would start for one or two seconds, stop and immediately, I mean before the fan motor completely stops, it starts again for not even a second and quits."

Thats the odd part. I had issues with a dirty flame sensor which would ignite for a moment, then just cut out. That would be my suggestion to clean off the electrodes really good, But reading again your saying the blower motor shuts down. Even when mine was not lighting or staying lit, the blower motor never shut down as long as the Tstat was calling for heat.

The blower has to get going fast enough to engage the sail switch. If its as you say, the blower is shutting down thats where I would start..


77 Royale, Rear Dry Bath. 403, 3.55 Final Drive, Lenzi goodies, Patterson carb and dizzy. Mid Michigan
Re: Furnace from hell returns [message #294143 is a reply to message #294138] Thu, 21 January 2016 12:43 Go to previous messageGo to next message
SteveW is currently offline  SteveW   United States
Messages: 538
Registered: June 2005
Location: Southern California - Ora...
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Senior Member
Well... I just finished some furnace repair on mine.

Symptoms: - fan blowing but no fire. My first suspicion was the sail switch. My second suspicion was a failed control board. And of course, the igniter and flame sensor were also on my mind.

It's all buried under my kitchen cabinetry. The first hurdle was laminate flooring installed in the coach - so the furnace was actually wedged in a quarter of an inch or so below floor level with no-so-much room to lift it. A bit of work on the cabinet base with a fancy oscillating saw and that issue was resolved. I disconnected the intake, exhaust, and three heat distribution (3") tubes and wrestled the unit out.

But then - the furnace innards need to come out of the housing. One simple screw. Save yourself some effort and leave the housing in the coach - just remove the innards !!


I took the unit to my favorite local RV guy - a crotchety old guy that knows just about everything. I thought we'd have a discussion about diagnostics but he just said - "it's the control board." I asked "what about the sail switch?" He replied - "Look kid - I've repaired hundreds of theses things. It's never been the sail switch." While I'm not sure I agreed - he was in no mood for discussion. He said "Just leave it over there and I'll fix it." So I did.

He called me the next day and said "new control board, cleaned it up and it's ready to go." So $200 later I've got a new control board and a cleaned up furnace. I probably could have purchased the board for $70 bucks or so online - but wasn't 100% certain (at the time) that was the issue. And I don't mind supporting his business. He's got a dump station that he lets folks use for free, he's got a good collection of old obscure parts, and a visit to his shop is like a blast backwards in time... All good.

Next project - water heater.

Steve W
1973 23'
Southern California



Steve W 1973 : 23' Southern California
Re: Furnace from hell returns [message #294150 is a reply to message #294143] Thu, 21 January 2016 15:59 Go to previous messageGo to next message
tphipps is currently offline  tphipps   United States
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Registered: August 2004
Location: Spanish Fort, AL
Karma: 9
Senior Member
Steve, Yes, you could have paid $70 for the control board and saved a little money. But, I find that sometimes it is worth it to pay someone who knows exactly what needs to be done. Back when you could repair TVs, I paid $100 for a repair, $7 worth of parts and $93 to know where they went.
I don't know what water heater you have but when I had to replace mine, I wish that I had gotten the exact same brand and model. It would have saved lots of extra work. Just something to consider.
Tom, MS II


2012 Phoenix Cruiser model 2552 KA4CSG
Re: Furnace from hell returns [message #294165 is a reply to message #294138] Fri, 22 January 2016 15:52 Go to previous messageGo to next message
lance is currently offline  lance   United States
Messages: 190
Registered: December 2004
Location: Vancouver, WA
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Senior Member
Thanks for the advice but the mystery remains. I pulled out the furnace and took it to the local RV repair shop. They checked the board and it was good, so they put some propane and 12 volts to it and it ran perfectly. They are experienced guys and they couldn't find anything wrong.

The shop owner said it was most likely a voltage issue and my house batteries were probably shot. They are the correct large deep cycle batteries, 36 month that are less than two years old. all battery cables and connections are new and tight with no corrosion. My 74 has the house batteries up front and I have to remove the grill and air compressor to get them out. They seem fine. I have 13 volts at the fuse panel.

So, I brought the furnace home and put it in. It fired up and ran, but it's unusually warm here today so I can't really test it until this evening. Anyone ever hear of such voltage issues?


1974 Palm Beach
Re: Furnace from hell returns [message #294168 is a reply to message #294138] Fri, 22 January 2016 16:09 Go to previous messageGo to next message
jhbridges is currently offline  jhbridges   United States
Messages: 8412
Registered: May 2011
Location: Braselton ga
Karma: -74
Senior Member
what you need to do to check the voltage is, hang your meter on the 12V at the furnace... on the control board input if you can, or on the leads to the blower motor. Start the furnace and note the voltage drop relative to a non-running condition. The motor draws a faily heavy current, a poor connection somewhere or a low battery might drop the voltage enough to stop the furnace from working.

--johnny


Foolish Carriage, 76 26' Eleganza(?) with beaucoup mods and add - ons. Braselton, Ga. I forgive them all, save those who hurt the dogs. They must answer to me in hell

[Updated on: Fri, 22 January 2016 16:10]

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Re: [GMCnet] Furnace from hell returns [message #294169 is a reply to message #294165] Fri, 22 January 2016 16:03 Go to previous messageGo to next message
sgltrac is currently offline  sgltrac   United States
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Registered: April 2011
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Senior Member
So it looks like the furnace works on the bench so that leaves three
possibilities?

Are the air inlets and outlets clear(combustion as well as ventilation)
Is the connection at the house fuse panel good? Are you certain the feed
from the panel to the furnace is good?
Propane fuel supply ?

Sully
77 royale
Seattle

On Friday, January 22, 2016, Lance wrote:

> Thanks for the advice but the mystery remains. I pulled out the furnace
> and took it to the local RV repair shop. They checked the board and it was
> good, so they put some propane and 12 volts to it and it ran perfectly.
> They are experienced guys and they couldn't find anything wrong.
>
> The shop owner said it was most likely a voltage issue and my house
> batteries were probably shot. They are the correct large deep cycle
> batteries, 36
> month that are less than two years old. all battery cables and connections
> are new and tight with no corrosion. My 74 has the house batteries up
> front and I have to remove the grill and air compressor to get them out.
> They seem fine. I have 13 volts at the fuse panel.
>
> So, I brought the furnace home and put it in. It fired up and ran, but
> it's unusually warm here today so I can't really test it until this evening.
> Anyone ever hear of such voltage issues?
> --
> 1974 Palm Beach
>
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Sully 77 Royale basket case. Future motorhome land speed record holder(bucket list) Seattle, Wa.
Re: Furnace from hell returns [message #294170 is a reply to message #294165] Fri, 22 January 2016 16:17 Go to previous messageGo to next message
Bob de Kruyff   United States
Messages: 4260
Registered: January 2004
Location: Chandler, AZ
Karma: 1
Senior Member
lance wrote on Fri, 22 January 2016 14:52
Thanks for the advice but the mystery remains. I pulled out the furnace and took it to the local RV repair shop. They checked the board and it was good, so they put some propane and 12 volts to it and it ran perfectly. They are experienced guys and they couldn't find anything wrong.

The shop owner said it was most likely a voltage issue and my house batteries were probably shot. They are the correct large deep cycle batteries, 36 month that are less than two years old. all battery cables and connections are new and tight with no corrosion. My 74 has the house batteries up front and I have to remove the grill and air compressor to get them out. They seem fine. I have 13 volts at the fuse panel.

So, I brought the furnace home and put it in. It fired up and ran, but it's unusually warm here today so I can't really test it until this evening. Anyone ever hear of such voltage issues?

You might have low propane pressure. It should be around 10 or 11 inches water column. You can check it yourself with a gage or a homemade water column or have it checked.


Bob de Kruyff
78 Eleganza
Chandler, AZ
Re: [GMCnet] Furnace from hell returns [message #294173 is a reply to message #294169] Fri, 22 January 2016 16:37 Go to previous messageGo to next message
lance is currently offline  lance   United States
Messages: 190
Registered: December 2004
Location: Vancouver, WA
Karma: 0
Senior Member
I've done all that. Good fuse, soldered connections. Fan vent on same circuit works fine.

I just turned up the thermostat and nothing. The furnace will not start. 12 volts at the furnace, good connections. I wiggled and jiggled, but nothing. I cycled the switch on the furnace several times, nothing. I replaced the converter last year with an Intellicharge converter. No other electrical issues.

What a mystery! It ran at the RV shop. It ran for one minute after I re-installed it. Now it's a boat anchor. even shorting out the thermostat wires does nothing.

I'm baffled. Anyone?


1974 Palm Beach
Re: [GMCnet] Furnace from hell returns [message #294176 is a reply to message #294173] Fri, 22 January 2016 17:08 Go to previous messageGo to next message
James Hupy is currently offline  James Hupy   United States
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Registered: May 2010
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Senior Member
Check the voltage at the furnace itself, and also the ground circuit.
Jim Hupy
Salem, Or
78 GMC ROYALE 403
On Jan 22, 2016 2:38 PM, "Lance" wrote:

> I've done all that. Good fuse, soldered connections. Fan vent on same
> circuit works fine.
>
> I just turned up the thermostat and nothing. The furnace will not start.
> 12 volts at the furnace, good connections. I wiggled and jiggled, but
> nothing. I cycled the switch on the furnace several times, nothing. I
> replaced the converter last year with an Intellicharge converter. No other
> electrical issues.
>
> What a mystery! It ran at the RV shop. It ran for one minute after I
> re-installed it. Now it's a boat anchor. even shorting out the thermostat
> wires
> does nothing.
>
> I'm baffled. Anyone?
> --
> 1974 Palm Beach
>
> _______________________________________________
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> Unsubscribe or Change List Options:
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Re: [GMCnet] Furnace from hell returns [message #294178 is a reply to message #294176] Fri, 22 January 2016 17:25 Go to previous messageGo to next message
lance is currently offline  lance   United States
Messages: 190
Registered: December 2004
Location: Vancouver, WA
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Senior Member
As I said, I checked the voltage at the furnace and all the connections. All good.

1974 Palm Beach
Re: [GMCnet] Furnace from hell returns [message #294180 is a reply to message #294178] Fri, 22 January 2016 17:57 Go to previous messageGo to next message
sgltrac is currently offline  sgltrac   United States
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Registered: April 2011
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Is there a thermal breaker on it somewhere that might be tripped?

Sully
77 royale
Seattle

On Friday, January 22, 2016, Lance wrote:

> As I said, I checked the voltage at the furnace and all the connections.
> All good.
> --
> 1974 Palm Beach
>
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Sully 77 Royale basket case. Future motorhome land speed record holder(bucket list) Seattle, Wa.
Re: [GMCnet] Furnace from hell returns [message #294184 is a reply to message #294178] Fri, 22 January 2016 19:09 Go to previous messageGo to next message
Matt Colie is currently offline  Matt Colie   United States
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Registered: March 2007
Location: S.E. Michigan
Karma: 7
Senior Member
lance wrote on Fri, 22 January 2016 18:25
As I said, I checked the voltage at the furnace and all the connections. All good.

Lance,

The telling point is that the fan is not running. My fan runs as soon as the thermostat makes.
I will bet that you have a bad connection inside the unit.

Good luck

Matt


Matt & Mary Colie - Chaumière -'73 Glacier 23 - Members GMCMI, GMCGL, GMCES
Electronically Controlled Quiet Engine Cooling Fan with OE Rear Drum Brakes with Applied Control Arms
SE Michigan - Near DTW - Twixt A2 and Detroit
Re: Furnace from hell returns [message #294201 is a reply to message #294138] Sat, 23 January 2016 10:27 Go to previous messageGo to next message
Bill Shourt is currently offline  Bill Shourt   United States
Messages: 33
Registered: January 2005
Location: Sherman Oaks ,Ca
Karma: 0
Member
I had the same problem years ago. Pulled unit four times, worked perfect on the bench. When re installed was intermittent or non start. Voltage at unit was good. Problem was that the aluminum frame where the ground lug was bolted had very slight foam overspray on it. Cleaned aluminum and lug, put anti corrosion paste on it and it has run great for the last twenty years. Good luck.

Bill and Michele Shourt
78 Kingsley, origional
Re: Furnace from hell returns [message #294203 is a reply to message #294201] Sat, 23 January 2016 10:32 Go to previous messageGo to next message
Bullitthead is currently offline  Bullitthead   United States
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Registered: November 2013
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Senior Member
I think Matt and Bill have it. With that behavior you described, it sounds like intermittent power to the fan or the main supply/ground for the unit.

Terry Kelpien ASE Master Technician 73 Glacier 260 Smithfield, Va.

[Updated on: Sat, 23 January 2016 10:32]

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Re: [GMCnet] Furnace from hell returns [message #294211 is a reply to message #294203] Sat, 23 January 2016 11:21 Go to previous messageGo to next message
Terrance Boyd is currently offline  Terrance Boyd   United States
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Registered: October 2008
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Member
I have a Sunbeam NT 30. I was having a problem with it. It would start like
normal, heat to temperature, shut down. When the thermostat called for more
heat, the fan would run, but the unit would not fire up.
I went with the shotgun method. I started replacing one item at a time. The
board, over temp limit,sail switch, igniter, finally the solenoid gas
valve. The culprit was the gas valve. It is comprised of two valves in one.
It has 2 separate solenoids. Evidently when the unit was cold both valves
would operate, but when it warmed up, only one half would open, even though
I could hear the valve 'click' open. Since I replaced the valve two years
ago, it has not let me down.
Just my experience.
Terry
I think Matt and Bill have it. With that behavior you described, it sounds
like intermittent power to the fan or the main supply for the unit.
--
Terry Kelpien
ASE Master Technician
73 Glacier 260
Smithfield, Va.

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Re: [GMCnet] Furnace from hell returns [message #294212 is a reply to message #294211] Sat, 23 January 2016 11:31 Go to previous messageGo to next message
jimk is currently offline  jimk   United States
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Terry,
Are you saying that the "click" did not happen initially when one was not
working?

On Sat, Jan 23, 2016 at 9:21 AM, Terrance Boyd wrote:

> I have a Sunbeam NT 30. I was having a problem with it. It would start like
> normal, heat to temperature, shut down. When the thermostat called for more
> heat, the fan would run, but the unit would not fire up.
> I went with the shotgun method. I started replacing one item at a time. The
> board, over temp limit,sail switch, igniter, finally the solenoid gas
> valve. The culprit was the gas valve. It is comprised of two valves in one.
> It has 2 separate solenoids. Evidently when the unit was cold both valves
> would operate, but when it warmed up, only one half would open, even though
> I could hear the valve 'click' open. Since I replaced the valve two years
> ago, it has not let me down.
> Just my experience.
> Terry
> I think Matt and Bill have it. With that behavior you described, it sounds
> like intermittent power to the fan or the main supply for the unit.
> --
> Terry Kelpien
> ASE Master Technician
> 73 Glacier 260
> Smithfield, Va.
>
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--
Jim Kanomata
Applied/GMC, Fremont,CA
jimk@appliedairfilters.com
http://www.appliedgmc.com
1-800-752-7502
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Jim Kanomata
Applied/GMC
jimk@appliedairfilters.com
www.appliedgmc.com
1-800-752-7502
Re: [GMCnet] Furnace from hell returns [message #294214 is a reply to message #294212] Sat, 23 January 2016 11:53 Go to previous messageGo to next message
Terrance Boyd is currently offline  Terrance Boyd   United States
Messages: 38
Registered: October 2008
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Member
Hi Jim.
What I am saying is I would hear the 'click' when it was working and when
it wasn't. Runs through my mind, that I would hear, 'click' 'click' when it
would fire up, but only one 'click' when it didn't. I found out that one
solenoid was bad by taking the valve out, putting 12 volts to each coil
separately.
Terry
On Jan 23, 2016 9:32 AM, "Jim Kanomata" wrote:

> Terry,
> Are you saying that the "click" did not happen initially when one was not
> working?
>
> On Sat, Jan 23, 2016 at 9:21 AM, Terrance Boyd wrote:
>
>> I have a Sunbeam NT 30. I was having a problem with it. It would start
> like
>> normal, heat to temperature, shut down. When the thermostat called for
> more
>> heat, the fan would run, but the unit would not fire up.
>> I went with the shotgun method. I started replacing one item at a time.
> The
>> board, over temp limit,sail switch, igniter, finally the solenoid gas
>> valve. The culprit was the gas valve. It is comprised of two valves in
> one.
>> It has 2 separate solenoids. Evidently when the unit was cold both valves
>> would operate, but when it warmed up, only one half would open, even
> though
>> I could hear the valve 'click' open. Since I replaced the valve two years
>> ago, it has not let me down.
>> Just my experience.
>> Terry
>> I think Matt and Bill have it. With that behavior you described, it
> sounds
>> like intermittent power to the fan or the main supply for the unit.
>> --
>> Terry Kelpien
>> ASE Master Technician
>> 73 Glacier 260
>> Smithfield, Va.
>>
>> _______________________________________________
>> GMCnet mailing list
>> Unsubscribe or Change List Options:
>> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>> _______________________________________________
>> GMCnet mailing list
>> Unsubscribe or Change List Options:
>> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>>
>
>
>
> --
> Jim Kanomata
> Applied/GMC, Fremont,CA
> jimk@appliedairfilters.com
> http://www.appliedgmc.com
> 1-800-752-7502
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Re: [GMCnet] Furnace from hell returns [message #294215 is a reply to message #294211] Sat, 23 January 2016 12:06 Go to previous messageGo to previous message
Bullitthead is currently offline  Bullitthead   United States
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"It would start like
normal, heat to temperature, shut down. When the thermostat called for more
heat, the fan would run, but the unit would not fire up."

Same thing happened to me at Bean Station. Could not get the heat, but had the fan. The fix was to shut the unit down completely for about 3 minutes and then refire it and the heat worked after that. Thought it was the sail switch at the time, so I opened the roof vents and let the furnace run continuously all night. I could still hear it cycling (turning the gas on and off), but the blower stayed on all night. It has not repeated that performance since then.


Terry Kelpien ASE Master Technician 73 Glacier 260 Smithfield, Va.
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