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Azure Vacuum Pump Install [message #293792] Wed, 13 January 2016 15:26 Go to next message
Jp Benson is currently offline  Jp Benson   United States
Messages: 649
Registered: October 2011
Location: Fla
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Finally got around to doing this. I modified the wiper motor bracket since I will be using an electric wiper system.

http://www.gmcmhphotos.com/photos/brakes/p59853-azure-vacuum-pump-install.html
http://www.gmcmhphotos.com/photos/brakes/p59852-pump-26amp-3b-bracket.html

The reservoir is a bit small but at least gives a couple of pumps on the brakes if both engine and pump should fail simultaneously.

I've gone through two of the vacuum switches. One didn't work and the other cuts off at 11" mercury. Am looking for an alternative.
http://www.summitracing.com/parts/SSB-28146SW

JP
Re: Azure Vacuum Pump Install [message #293815 is a reply to message #293792] Wed, 13 January 2016 21:59 Go to previous messageGo to next message
bobby5832708 is currently offline  bobby5832708   United States
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Registered: November 2006
Location: Winter Springs FL
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Senior Member
I've been using this vacuum switch on my brake vacuum pump. $25 from an Ebay seller, $42 on Amazon.

http://www.ebay.com/itm/Adjustable-Universal-Vacuum-switch-6-24-inHG-lockup-700r4-2004r-350c-superior-/331667328971?hash=item4d38e9cfcb:g:pmQAAOSw0HVW CYbn&vxp=mtr

or search Ebay for "Adjustable Universal Vacuum switch".


Bob Heller
2017 Winnebago 29VE
Winter Springs FL
Re: [GMCnet] Azure Vacuum Pump Install [message #293817 is a reply to message #293815] Wed, 13 January 2016 23:23 Go to previous messageGo to next message
powwerjon is currently offline  powwerjon   United States
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Bob,
This is a very good switch to use with your Azure vacuum pump or any vacuum pump and is the one that I use. I would suggest that you set it for 18”Hg as a good starting point. I assume that your using one of Dave Lenzi’s upgraded boosters? If not your really missing out on very good unit. He run’s his set point at 20”Hg. Since this past summer when I went with the same brake setup that Dave uses on his coach I have had the best brakes ever in my last 18 years as a GMC’er. The pressure switch needs to read the booster pressure and not the vacuum line pressure. Dave makes an adapter that that allows the pressure switch sense the booster pressure. Notice the silver colored adapter under the check valve on the hose from the vacuum pump. Give you accurate sensing of the booster vacuum pressure and not the hose pressure. This version gives gives you 2 sense points, one for the pressure switch and one for a line, not yet put in to a vacuum gauge on the dash for brake vacuum pressure.

http://www.gmcmhphotos.com/photos/general-pictures/p59296-dl-brake-layout.html

Other pictures of my installation.

http://www.gmcmhphotos.com/photos/general-pictures/p59297-dl-brake-layout.html
http://www.gmcmhphotos.com/photos/general-pictures/p59295-dl-brake-layout.html
http://www.gmcmhphotos.com/photos/general-pictures/p59294-dl-brake-layout.html

For those of you that have not yet seen Dave’s brake demo, it is very enlightening. His discussion on how the master cylinders really work and the different between the stock and the P-30 is very interesting and I have run both.

J.R. Wright
GMC GreatLaker
GMCGL Tech Editor
GMC Eastern States
GMCMI
78 Buskirk 30' Stretch
1975 Avion (Under Reconstruction)
Michigan

> On Jan 13, 2016, at 8:59 PM, Bob Heller wrote:
>
> I've been using this vacuum switch on my brake vacuum pump. $25 from an Ebay seller, $42 on Amazon.
>
> http://www.ebay.com/itm/Adjustable-Universal-Vacuum-switch-6-24-inHG-lockup-700r4-2004r-350c-superior-/331667328971?hash=item4d38e9cfcb:g:pmQAAOSw0HVW CYbn&vxp=mtr
>
> or search Ebay for "Adjustable Universal Vacuum switch".
> --
> Bob Heller
> 1974 X-Canyonlands 26ft
> Original 455 exc for timing chain,
> Rockwell intake, valve covers. 136k miles.
> Winter Springs FL


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Re: Azure Vacuum Pump Install [message #293826 is a reply to message #293792] Thu, 14 January 2016 08:32 Go to previous messageGo to next message
jhbridges is currently offline  jhbridges   United States
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Registered: May 2011
Location: Braselton ga
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I bagged the pump out of a late 80s GM product (Pontiac I think) which has a built in switch and check valve. I'm in the process of plumbing it into the brake system, I'll put up some pictures when it's done. I ran out of brakes on a hill headed to Bean Station a couple of years ago when it vaporlocked from the heat of five miles up the mountain, and I can close to stuffing it into the guard rail backwards. This setup should preclude that in the future.

--johnny


Foolish Carriage, 76 26' Eleganza(?) with beaucoup mods and add - ons. Braselton, Ga. I forgive them all, save those who hurt the dogs. They must answer to me in hell
Re: Azure Vacuum Pump Install [message #293834 is a reply to message #293826] Thu, 14 January 2016 10:39 Go to previous messageGo to next message
Jp Benson is currently offline  Jp Benson   United States
Messages: 649
Registered: October 2011
Location: Fla
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Bob & JR,
Thanks for the info on the vacuum switch. Will give it a try. I had seen them but was concerned about the reliability of that style micro-switch under the hood.
Normally they're used in protected environments. Many yrs ago I would regularly replace them when they failed in household ice makers. Often they would start working again after warming up and drying out. Several GMC'ers use that vacuum switch so they must work OK.

Interesting point about sensing vacuum inside the booster. I purchased a sensitized booster from JimB with only one vacuum access port. Does Dave's widget require another hole in the booster wall or can it be used in place of the original check valve?

Johnny,
Definitely install a vacuum gauge. I would not have known that my replacement switch was defective without that gauge.

JP
Re: [GMCnet] Azure Vacuum Pump Install [message #293841 is a reply to message #293815] Thu, 14 January 2016 14:31 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
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Location: Sydney, Australia
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G'day,

I noted that this switch is rated for: 1/2A 125 VDC and 1/4A 250 VDC. Being that I am electrically challenged could someone please
advise what the amperage rating be for 12 VDC?

I'm guessing that this switch should only be used to control a relay that feeds power to the Azure pump.

Regards,
Rob M.
The Pedantic Mechanic

-----Original Message-----
From: Bob Heller

I've been using this vacuum switch on my brake vacuum pump. $25 from an Ebay seller, $42 on Amazon.

http://www.ebay.com/itm/Adjustable-Universal-Vacuum-switch-6-24-inHG-lockup-700r4-2004r-350c-superior-/331667328971?hash=item4d38e9c
fcb:g:pmQAAOSw0HVWCYbn&vxp=mtr

or search Ebay for "Adjustable Universal Vacuum switch".
--
Bob


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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: Azure Vacuum Pump Install [message #293842 is a reply to message #293815] Thu, 14 January 2016 14:56 Go to previous messageGo to next message
Bob de Kruyff   United States
Messages: 4260
Registered: January 2004
Location: Chandler, AZ
Karma: 1
Senior Member
bobby5832708 wrote on Wed, 13 January 2016 20:59
I've been using this vacuum switch on my brake vacuum pump. $25 from an Ebay seller, $42 on Amazon.

http://www.ebay.com/itm/Adjustable-Universal-Vacuum-switch-6-24-inHG-lockup-700r4-2004r-350c-superior-/331667328971?hash=item4d38e9cfcb:g:pmQAAOSw0HVW CYbn&vxp=mtr

or search Ebay for "Adjustable Universal Vacuum switch".


That's the one I have been using with good results so far. Easily adjusted:

http://www.gmcmhphotos.com/photos/super-vacuum-pump/p55429-img-1910-copy.html
http://www.gmcmhphotos.com/photos/super-vacuum-pump/p55429-img-1910-copy.html

I inserted mine directly into the input port of the pump.


Bob de Kruyff
78 Eleganza
Chandler, AZ
Re: [GMCnet] Azure Vacuum Pump Install [message #293848 is a reply to message #293817] Thu, 14 January 2016 14:43 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
Messages: 15912
Registered: July 2007
Location: Sydney, Australia
Karma: 6
Senior Member
G'day,

Thought I would chime in on this and provide a bit of added information. First of all Dave's booster are MAGIC! However, I'm going
to disagree slightly with JR. The pressure switch does not HAVE to read internal booster pressure; it can be connected between the
vacuum pump and booster. HOWEVER, doing so will cause the vacuum pump to run more than if it is connected to internal booster
pressure with Dave's adapter. Why you ask? Because the check valves in ANY vacuum pump are not 100% leak tight, the volume of
"vacuum" in the line from the vacuum pump to the booster is small ambient pressure leaks past the vacuum pump check valves and into
that line causing the pressure to go above the switch set point and the pump to come on to pump it back down. When the switch is
connected to internal booster pressure the volume is MUCH greater and it takes longer for the pressure in the booster to rise above
the switch set point PLUS the ambient pressure has to leak past the vacuum pump check valve AND the check valve in the booster.

Regards,
Rob M.
The Pedantic Mechanic


-----Original Message-----
From: Gmclist [mailto:gmclist-bounces@list.gmcnet.org] On Behalf Of John Wright
Sent: Thursday, January 14, 2016 4:24 PM
To: gmclist@list.gmcnet.org
Subject: Re: [GMCnet] Azure Vacuum Pump Install

Bob,
This is a very good switch to use with your Azure vacuum pump or any vacuum pump and is the one that I use. I would suggest that
you set it for 18"Hg as a good starting point. I assume that your using one of Dave Lenzi's upgraded boosters? If not your really
missing out on very good unit. He run's his set point at 20"Hg. Since this past summer when I went with the same brake setup that
Dave uses on his coach I have had the best brakes ever in my last 18 years as a GMC'er. The pressure switch needs to read the
booster pressure and not the vacuum line pressure. Dave makes an adapter that that allows the pressure switch sense the booster
pressure. Notice the silver colored adapter under the check valve on the hose from the vacuum pump. Give you accurate sensing of
the booster vacuum pressure and not the hose pressure. This version gives gives you 2 sense points, one for the pressure switch and
one for a line, not yet put in to a vacuum gauge on the dash for brake vacuum pressure.

http://www.gmcmhphotos.com/photos/general-pictures/p59296-dl-brake-layout.html

Other pictures of my installation.

http://www.gmcmhphotos.com/photos/general-pictures/p59297-dl-brake-layout.html
http://www.gmcmhphotos.com/photos/general-pictures/p59295-dl-brake-layout.html
http://www.gmcmhphotos.com/photos/general-pictures/p59294-dl-brake-layout.html

For those of you that have not yet seen Dave's brake demo, it is very enlightening. His discussion on how the master cylinders
really work and the different between the stock and the P-30 is very interesting and I have run both.

J.R. Wright
GMC GreatLaker
GMCGL Tech Editor
GMC Eastern States
GMCMI
78 Buskirk 30' Stretch
1975 Avion (Under Reconstruction)
Michigan

> On Jan 13, 2016, at 8:59 PM, Bob Heller wrote:
>
> I've been using this vacuum switch on my brake vacuum pump. $25 from an Ebay seller, $42 on Amazon.
>
>
http://www.ebay.com/itm/Adjustable-Universal-Vacuum-switch-6-24-inHG-lockup-700r4-2004r-350c-superior-/331667328971?hash=item4d38e9c
fcb:g:pmQAAOSw0HVWCYbn&vxp=mtr
>
> or search Ebay for "Adjustable Universal Vacuum switch".
> --
> Bob Heller
> 1974 X-Canyonlands 26ft
> Original 455 exc for timing chain,
> Rockwell intake, valve covers. 136k miles.
> Winter Springs FL


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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: [GMCnet] Azure Vacuum Pump Install [message #293849 is a reply to message #293841] Thu, 14 January 2016 17:47 Go to previous messageGo to next message
Jp Benson is currently offline  Jp Benson   United States
Messages: 649
Registered: October 2011
Location: Fla
Karma: 2
Senior Member
USAussie wrote on Thu, 14 January 2016 14:31
G'day,

I noted that this switch is rated for: 1/2A 125 VDC and 1/4A 250 VDC. Being that I am electrically challenged could someone please
advise what the amperage rating be for 12 VDC?



The rule of thumb is.
Divide the DC (or AC) voltage by X then multiply the amperage rating by that same value.
Effectively you're switching the same wattage.
So .5A @ 125VDC would be 5A @ 12.5VDC


JP

[Updated on: Thu, 14 January 2016 18:12]

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Re: [GMCnet] Azure Vacuum Pump Install [message #293854 is a reply to message #293849] Thu, 14 January 2016 17:59 Go to previous messageGo to next message
Jp Benson is currently offline  Jp Benson   United States
Messages: 649
Registered: October 2011
Location: Fla
Karma: 2
Senior Member
No Message Body

[Updated on: Thu, 14 January 2016 18:11]

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Re: [GMCnet] Azure Vacuum Pump Install [message #293873 is a reply to message #293841] Thu, 14 January 2016 23:21 Go to previous messageGo to next message
powwerjon is currently offline  powwerjon   United States
Messages: 849
Registered: March 2013
Karma: -2
Senior Member
Rob,
I use a relay to control the load power as the pressure switch is not rated for the compressor load. I use a 40A 4 or 5 pin relay. I have a control package that handles all the necessary circuits.

http://www.gmcmhphotos.com/photos/general-pictures/p59863-vacuum-pump-control.html

Double click on the file
http://www.gmcmhphotos.com/photos/general-pictures/p59864-vacuum-pump-control.html

J.R. Wright
GMC GreatLaker
GMCGL Tech Editor
GMC Eastern States
GMCMI
78 Buskirk 30' Stretch
1975 Avion (Under Reconstruction)
Michigan (On location in Tucson)

> On Jan 14, 2016, at 1:31 PM, Robert Mueller wrote:
>
> G'day,
>
> I noted that this switch is rated for: 1/2A 125 VDC and 1/4A 250 VDC. Being that I am electrically challenged could someone please
> advise what the amperage rating be for 12 VDC?
>
> I'm guessing that this switch should only be used to control a relay that feeds power to the Azure pump.
>
> Regards,
> Rob M.
> The Pedantic Mechanic
>
> -----Original Message-----
> From: Bob Heller
>
> I've been using this vacuum switch on my brake vacuum pump. $25 from an Ebay seller, $42 on Amazon.
>
> http://www.ebay.com/itm/Adjustable-Universal-Vacuum-switch-6-24-inHG-lockup-700r4-2004r-350c-superior-/331667328971?hash=item4d38e9c
> fcb:g:pmQAAOSw0HVWCYbn&vxp=mtr
>
> or search Ebay for "Adjustable Universal Vacuum switch".
> --
> Bob
>
>
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org


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Re: [GMCnet] Azure Vacuum Pump Install [message #293874 is a reply to message #293841] Fri, 15 January 2016 02:36 Go to previous messageGo to next message
appie is currently offline  appie   Netherlands
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Registered: April 2013
Location: denmark
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Senior Member
Mornng Rob

It says maximum A and max V. If you use it with 12 V it is still max the same A


Regards


Appie eleganza 76 "Olga" now sadly sold 6 wheel discbrake Quadrabags Springfield stage 2 462 olds Manny tranny ( pictures at http://www.gmcmhphotos.com/photos/g6489-olga.html Fulltiming in Europe july 2014 til july 2016 Denmark
Re: [GMCnet] Azure Vacuum Pump Install [message #293879 is a reply to message #293874] Fri, 15 January 2016 08:45 Go to previous messageGo to next message
Jp Benson is currently offline  Jp Benson   United States
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Location: Fla
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appie wrote on Fri, 15 January 2016 02:36
Mornng Rob

It says maximum A and max V. If you use it with 12 V it is still max the same A


Regards


So even if the voltage was dropped to 12V the switch should still only carry 1/2A?

And I thought my rule of thumb not to exceed max wattage was conservative.

On this switch manufacturers website: http://www.carlingtech.com/amp-hp-volts

DC Rule of Thumb

For those switches that list an AC voltage rating only, the "DC Rule of Thumb" can be applied for determining the switch's maximum DC current rating. This "rule" states the highest amperage on the switch should perform satisfactorily up to 30 volts DC. For example, a switch which is rated at 10A 250VAC; 15A 125VAC; 3/4HP 125-250VAC, will be likely to perform satisfactorily at 15 amps up to 30 volts DC (VDC).


JP
Re: [GMCnet] Azure Vacuum Pump Install [message #293881 is a reply to message #293874] Fri, 15 January 2016 09:14 Go to previous messageGo to next message
thesmith is currently offline  thesmith   United States
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Registered: February 2015
Location: Cary, NC
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Senior Member
That is more or less my understanding as well.

there is a discussion on this very subject here.....

http://forums.anandtech.com/showthread.php?t=1746006

and lots of others if you google the subject.

If anything you might want to derate the Amp rating......ie 10A AC to 6A DC


Pete





appie wrote on Fri, 15 January 2016 03:36
Mornng Rob

It says maximum A and max V. If you use it with 12 V it is still max the same A


Regards



Cary, NC 1978 Center Kitchen Royale.
Re: [GMCnet] Azure Vacuum Pump Install [message #293899 is a reply to message #293874] Fri, 15 January 2016 14:57 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
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Registered: July 2007
Location: Sydney, Australia
Karma: 6
Senior Member
Appie,

THANKS!

Regards,
Rob M.
The Pedantic Mechanic

-----Original Message-----
From: lenze middelberg

Mornng Rob

It says maximum A and max V. If you use it with 12 V it is still max the same A

Regards
Appie


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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: [GMCnet] Azure Vacuum Pump Install [message #293909 is a reply to message #293899] Fri, 15 January 2016 16:32 Go to previous messageGo to next message
Emery Stora is currently offline  Emery Stora   United States
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Senior Member
It is commonly felt that you can multiply the AC amp rating by 1.8. A switch that has a 10-amp rating at 125 volts AC would be rated at 18 amps at 12 volts DC. Use a 20-amp fuse or circuit breaker to allow for voltage surge. A good rule to remember is "when voltage goes down, amperage goes up.”

HOWEVER

AC and DC switch contacts are supposed to be manufactured with different materials in order to withstand the arcing that occurs, and the resulting degradation of the switch contacts. AC circuits typically break cooler than DC circuits because the current drops to zero 120 times per second, which means arcing stops at least by the time the current goes to zero. Current in a DC circuit does not drop to zero immediately when the contacts open when there is an inductive component in the circuit. In a DC circuit, the voltage will spike when the contacts open and the arcing will be significantly more than in the comparable AC circuit. This results in more rapid contact degradation through pitting from the high temperature arc. The voltage rating only talks about insulation factor. Current rating only talks about current capacity, neither of which is related to the other. So an AC switch is NOT equal to a DC switch. If a switch is rated only as AC use caution in trying to apply that rating to DC.

P=I E or P= I * I * R only applies to a DC circuit. It will be approximately the same for a purely resistive AC circuit. Otherwise the formula for an AC circuit with an inductive load would be
P avg = V* I * cos ø where ø is the phase angle between the current and the voltage and where V and I are understood to be the effective or rms values of the voltage and current.
The term cos ø is the “power factor” for the circuit.

In addition to my Chemical Engineering courses I was required to have some EE, ME and Nuclear Engineering courses when I graduated from the Univ. of Michigan way back in 1964.
I never did get to use much of the EE I learned but it is sometimes fun to think back and to show off a little of what I learned.
The information regarding AC circuits will be of little use to owners of a GMC but once in a while it might apply.

Emery Stora
77 Kingsley
Frederick, CO




> On Jan 15, 2016, at 1:57 PM, Robert Mueller wrote:
>
> Appie,
>
> THANKS!
>
> Regards,
> Rob M.
> The Pedantic Mechanic
>
> -----Original Message-----
> From: lenze middelberg
>
> Mornng Rob
>
> It says maximum A and max V. If you use it with 12 V it is still max the same A
>
> Regards
> Appie
>
>
> _______________________________________________
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> Unsubscribe or Change List Options:
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Re: Azure Vacuum Pump Install [message #293914 is a reply to message #293792] Fri, 15 January 2016 17:02 Go to previous message
jhbridges is currently offline  jhbridges   United States
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Registered: May 2011
Location: Braselton ga
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If you'll tell me AC doesn't arc as badly as DC, I'll buy it Smile The local utilities still use fans on their recloser contacts to blow out the ac though. Fun to watch.

--johnny


Foolish Carriage, 76 26' Eleganza(?) with beaucoup mods and add - ons. Braselton, Ga. I forgive them all, save those who hurt the dogs. They must answer to me in hell
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