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Different Model Year Floor Insulation Question [message #288858] Fri, 16 October 2015 15:21 Go to next message
A Hamilto is currently offline  A Hamilto   United States
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The early models had a plywood floor. By the end of production, there was a layer of metal on the bottom, some insulation, then plywood.

Did that affect the ceiling height? If not, how was that avoided?
Re: Different Model Year Floor Insulation Question [message #288859 is a reply to message #288858] Fri, 16 October 2015 15:35 Go to previous messageGo to next message
kerry pinkerton is currently offline  kerry pinkerton   United States
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No, it was on the bottom of the plywood and just raised the total height of the coach .063.

Kerry Pinkerton - North Alabama Had 5 over the years. Currently have a '06 Fleetwood Discovery 39L
Re: [GMCnet] Different Model Year Floor Insulation Question [message #288860 is a reply to message #288859] Fri, 16 October 2015 15:39 Go to previous messageGo to next message
sgltrac is currently offline  sgltrac   United States
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the insulation was only between the floor stringers

Sully
77 royale
seattle

On Fri, Oct 16, 2015 at 1:35 PM, Kerry Pinkerton
wrote:

> No, it was on the bottom of the plywood and just raised the total height
> of the coach .063.
> --
> Kerry Pinkerton - North Alabama
>
> 77 Eleganza II, 403CI, Manny Brakes, 1 ton, tranny, lots of aluminum
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Sully 77 Royale basket case. Future motorhome land speed record holder(bucket list) Seattle, Wa.
Re: [GMCnet] Different Model Year Floor Insulation Question [message #288861 is a reply to message #288860] Fri, 16 October 2015 16:02 Go to previous messageGo to next message
A Hamilto is currently offline  A Hamilto   United States
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sgltrac wrote on Fri, 16 October 2015 15:39
the insulation was only between the floor stringers
Sully
77 royale
seattle
Is the metal (aluminum?) attached to the bottom of the aluminum frame of the floor?
Re: [GMCnet] Different Model Year Floor Insulation Question [message #288862 is a reply to message #288861] Fri, 16 October 2015 16:40 Go to previous messageGo to next message
sgltrac is currently offline  sgltrac   United States
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IIRC it is a bunch of sheared rectangles and just lays in bottom of the
floor framing and then the foam is laid on top of it and ends up flush with
the stringers

Sully
77 royale
seattle

On Fri, Oct 16, 2015 at 2:02 PM, A. wrote:

> sgltrac wrote on Fri, 16 October 2015 15:39
>> the insulation was only between the floor stringers
>> Sully
>> 77 royale
>> seattle
> Is the metal (aluminum?) attached to the bottom of the aluminum frame of
> the floor?
> --
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Sully 77 Royale basket case. Future motorhome land speed record holder(bucket list) Seattle, Wa.
Re: [GMCnet] Different Model Year Floor Insulation Question [message #288866 is a reply to message #288862] Fri, 16 October 2015 17:50 Go to previous messageGo to next message
A Hamilto is currently offline  A Hamilto   United States
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sgltrac wrote on Fri, 16 October 2015 16:40
IIRC it is a bunch of sheared rectangles and just lays in bottom of the floor framing and then the foam is laid on top of it and ends up flush with the stringers
Sully
77 royale
seattle
That would make sense. Maybe if one ever had to take the plywood floor out of one of the older ones, they could retrofit it with the bottom layer of metal and insulation.

[Updated on: Fri, 16 October 2015 17:52]

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Re: [GMCnet] Different Model Year Floor Insulation Question [message #288867 is a reply to message #288866] Fri, 16 October 2015 17:59 Go to previous messageGo to next message
Jp Benson is currently offline  Jp Benson   United States
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Posted this pic this AM:

http://www.gmcmhphotos.com/photos/interior/p59278-floor-insulation.html

It shows the insulation between the framing.
There's a ~1/2" lip at the bottom of the framing that holds the metal skin and insulation.

JP
Re: [GMCnet] Different Model Year Floor Insulation Question [message #288869 is a reply to message #288867] Fri, 16 October 2015 18:51 Go to previous messageGo to next message
A Hamilto is currently offline  A Hamilto   United States
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Jp Benson wrote on Fri, 16 October 2015 17:59
Posted this pic this AM:
http://www.gmcmhphotos.com/photos/interior/p59278-floor-insulation.html

It shows the insulation between the framing.
There's a ~1/2" lip at the bottom of the framing that holds the metal skin and insulation.

JP
What year model is that?
Re: [GMCnet] Different Model Year Floor Insulation Question [message #288871 is a reply to message #288866] Fri, 16 October 2015 19:31 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
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G'day,

In the Avion the floor sandwich (top to bottom) is:

A) 1" thick plywood is screwed to the aluminum frame

B) 3/4" thick Styrofoam insulation (I do not know if it is open or closed cell) glued to the bottom of the plywood floor between the
horizontal steel frame cross members

C) ?.?? thick aluminum sheet which is glued to the Styrofoam

Regards,
Rob M.
The Pedantic Mechanic



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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: [GMCnet] Different Model Year Floor Insulation Question [message #288875 is a reply to message #288871] Fri, 16 October 2015 20:30 Go to previous messageGo to next message
A Hamilto is currently offline  A Hamilto   United States
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USAussie wrote on Fri, 16 October 2015 19:31
G'day,
In the Avion the floor sandwich (top to bottom) is:

A) 1" thick plywood is screwed to the aluminum frame

B) 3/4" thick Styrofoam insulation (I do not know if it is open or closed cell) glued to the bottom of the plywood floor between the
horizontal steel frame cross members

C) ?.?? thick aluminum sheet which is glued to the Styrofoam

Regards,
Rob M.
The Pedantic Mechanic
Thanks. I think if I was going to expend the effort and expense to retrofit insulation in the floor, I would do it the way JP showed.
Re: Different Model Year Floor Insulation Question [message #288885 is a reply to message #288858] Fri, 16 October 2015 22:47 Go to previous messageGo to next message
Adrien G. is currently offline  Adrien G.   United States
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A Hamilto wrote on Fri, 16 October 2015 15:21
The early models had a plywood floor. By the end of production, there was a layer of metal on the bottom, some insulation, then plywood.

Did that affect the ceiling height? If not, how was that avoided?



My understanding is that the floor systems of 73 & 74 are not the same as 75 and later,
I help work on a 73, and was surprised to see the plywood floor be directly on top the isolator
strip. With either alum angle or tee bars between floor sheet joints.
By lifting the body a sheet of alum could be added for heat or moisture shield.
But not any foam insulation. The area at the APU (auxiliary power unit) may show how it is.
Whether that makes a difference in interior head room, I have no clue.

Someone else in a higher pay grade then me may be able to add to the head room question.





Adrien & Jenny Genesoto 75 Glenbrook (26-3) Mods LS3.70 FD / Reaction Sys / 80mm Front&Intermidiate / Hydroboost / 16" Tires / Frame Rebuild / Interior Rebuild Yuba City,Ca. Text 530-nine-3-three-3-nine-nine-6
Re: [GMCnet] Different Model Year Floor Insulation Question [message #288888 is a reply to message #288875] Fri, 16 October 2015 22:56 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
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Mark,

I believe you buy the foam / aluminum in one piece.

Regards,
Rob M.
The Pedantic Mechanic


-----Original Message-----
From: A.

Thanks. I think if I was going to expend the effort and expense to retrofit insulation in the floor, I would do it the way JP
showed.
--


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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: [GMCnet] Different Model Year Floor Insulation Question [message #288891 is a reply to message #288888] Sat, 17 October 2015 00:06 Go to previous messageGo to next message
A Hamilto is currently offline  A Hamilto   United States
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USAussie wrote on Fri, 16 October 2015 22:56
Mark,
I believe you buy the foam / aluminum in one piece.

Regards,
Rob M.
The Pedantic Mechanic
I have never seen that. I expect I would have to buy them separately.
Re: [GMCnet] Different Model Year Floor Insulation Question [message #288893 is a reply to message #288891] Sat, 17 October 2015 01:44 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
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Mark,

Here you go:

Tiny URL: http://tinyurl.com/pyrjqdq

Full URL:

https://www.google.com.au/search?q=aluminum+/+styrofoam+insulation+panels&espv=2&biw=1024&bih=681&tbm=isch&tbo=u&source=univ&a mp;sa=X&ve
d=0CBsQsARqFQoTCOKszZ_zyMgCFeQkpgodlhsJFQ

Regards,
Rob M.
The Pedantic Mechanic

-----Original Message-----
From: Gmclist [mailto:gmclist-bounces@list.gmcnet.org] On Behalf Of A.

I have never seen that. I expect I would have to buy them separately.


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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: [GMCnet] Different Model Year Floor Insulation Question [message #288894 is a reply to message #288893] Sat, 17 October 2015 05:50 Go to previous messageGo to next message
Mr ERFisher is currently offline  Mr ERFisher   United States
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I have found this the most common reason for the al shield
http://www.gmcmhphotos.com/photos/g4989-muffler-heat-shields.html

Insulation is a user option...the shield is not


On Friday, October 16, 2015, Robert Mueller wrote:

> Mark,
>
> Here you go:
>
> Tiny URL: http://tinyurl.com/pyrjqdq
>
> Full URL:
>
>
> https://www.google.com.au/search?q=aluminum+/+styrofoam+insulation+panels&espv=2&biw=1024&bih=681&tbm=isch&tbo=u&source=univ&a mp;sa=X&ve
> d=0CBsQsARqFQoTCOKszZ_zyMgCFeQkpgodlhsJFQ
>
> Regards,
> Rob M.
> The Pedantic Mechanic
>
> -----Original Message-----
> From: Gmclist [mailto:gmclist-bounces@list.gmcnet.org ] On
> Behalf Of A.
>
> I have never seen that. I expect I would have to buy them separately.
>
>
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Re: [GMCnet] Different Model Year Floor Insulation Question [message #288897 is a reply to message #288893] Sat, 17 October 2015 08:26 Go to previous message
Jp Benson is currently offline  Jp Benson   United States
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USAussie wrote on Sat, 17 October 2015 01:44
Mark,

Here you go:

Tiny URL: http://tinyurl.com/pyrjqdq

Full URL:

https://www.google.com.au/search?q=aluminum+/+styrofoam+insulation+panels&espv=2&biw=1024&bih=681&tbm=isch&tbo=u&source=univ&a mp;a mp;sa=X&ve
d=0CBsQsARqFQoTCOKszZ_zyMgCFeQkpgodlhsJFQ

Regards,
Rob M.
The Pedantic Mechanic




I went through this drill. The original floor had an 18 gauge aluminum skin bonded to 3/4" polyiso foam. The rigid foam was stiff enough to keep the aluminum from sagging as long as the glue held. Except for the area over the mufflers it all held up well for almost 40 years. I spent a good amount of time and effort searching for this same combination. No luck. Lots of vendors sell polystyrene foam bonded to aluminum panels. Usually way too thick for the GMC floor. I would not use polystyrene foam near a heat source as it is a thermoplastic material. Polyiso foam is thermoset and more suited to the task in my opinion.

Modify Rob's search criteria to "aluminum/polyiso insulation panels" and find someone who will sell you the correct thickness panel with an 18 gauge bonded aluminum skin (on one side) and guaranteed to withstand road conditions. Hopefully at a reasonable price including delivery. They must be out there somewhere and it would certainly simplify the task.

It was a bit of a hassle to get unfaced polyiso foam, 18 gauge sheet aluminum, an adhesive that would reliably hold them together and then fabricate and cut to size. Instead, I installed 1/16" diamond plate that would support it's own weight then added polyiso foam panels that I could buy at a local big box store.
It's all held in place with plenty of high temp silicone adhesive from siliconesolutions.com.

JP

JP

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