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[GMCnet] 1 ton added load on theTorsion Bars, A frames, and pork chops [message #285512] Fri, 21 August 2015 00:18 Go to next message
BobDunahugh is currently offline  BobDunahugh   United States
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A friend that put the 1 ton unit in his GMC. Had one of his torsion bars break. So I gave him one of the extra bars that I had. That got me thinking again. I didn't measure the distance. But that unit, and the wheel spacers have to increase the load on the bar, pork chop, and A frame. And I've had a pork chop break with my stock front end. Seems to me that the load would have to be in the 15% range at the most. Anyone checked that out?B ob Dunahugh78 Royale
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Re: [GMCnet] 1 ton added load on theTorsion Bars, A frames, and pork chops [message #285523 is a reply to message #285512] Fri, 21 August 2015 08:10 Go to previous messageGo to next message
JohnL455 is currently offline  JohnL455   United States
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Moving the wheels outboard increases the "foot" in the foot/pounds calculation. You are making the lever arm longer though the suspended weight remains virtually the same. Like putting a pipe on the breaker bar to loosten lug nuts, a lot more effectve torque at the root.

John Lebetski
Woodstock, IL
77 Eleganza II
Re: [GMCnet] 1 ton added load on theTorsion Bars, A frames, and pork chops [message #285543 is a reply to message #285512] Fri, 21 August 2015 13:17 Go to previous messageGo to next message
BobDunahugh is currently offline  BobDunahugh   United States
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John. You're correct. Yes. The load of the coach remains the same. But that torque load goes up for those components. So in essences. These parts have a harder time to carry that same load. Say 15%.
Bob Dunahugh78 Royale

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Re: [GMCnet] 1 ton added load on theTorsion Bars, A frames, and pork chops [message #285559 is a reply to message #285543] Fri, 21 August 2015 21:39 Go to previous messageGo to next message
Jp Benson is currently offline  Jp Benson   United States
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Assuming a 2 inch increase in the lever arm then calculating torque = force*distance and working backwards, 15% seems like it's on the high end. The torsion bars should easily handle that load. The extra 15% becomes an issue during impact loading when you hit a pothole or speed bump.

JP
Re: [GMCnet] 1 ton added load on theTorsion Bars, A frames, and pork chops [message #285563 is a reply to message #285512] Fri, 21 August 2015 22:01 Go to previous messageGo to next message
habbyguy is currently offline  habbyguy   United States
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It occurs to me that the amount of lift (at the coach) generated by running over a given object will also be proportionally less with a wider wheel track, offsetting the leverage "advantage" pretty much entirely.

It might help to think in terms of running over a 2x4 with a "normal" GMC, and one with axles 10 feet long... the second one would hardly affect the coach (and therefore, torsion bar) at all.

It's true that slamming into something that maxes out the suspension will be worse with the longer axles, but... c'mon... how often is THAT gonna happen?


Mark Hickey Mesa, AZ 1978 Royale Center Kitchen
Re: [GMCnet] 1 ton added load on theTorsion Bars, A frames, and pork chops [message #285577 is a reply to message #285563] Sat, 22 August 2015 06:58 Go to previous messageGo to next message
Jp Benson is currently offline  Jp Benson   United States
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This AM, I measured the distance from the lower control arm bushing to the center of the tire. It was ~17.5". It's an original setup. I don't know how much longer it is for the 1 ton. Assuming it's 2 inches means an ~11.4% increase in torque loading. Torsion bars are certainly designed with a higher safety margin than that.

One doesn't need to bottom out the suspension to achieve significant impact loading. I would think that virtually everyone has run over a pothole and felt the jarring sensation as the suspension adjusts to the sudden change. Those kinds of events occur all too often. Many vehicles have bump stops installed to protect the suspension when it "maxxes out". The ones on my van are pretty beat up.

Impact loading is why so many long distance runners end up with knee, hip and ankle problems. It adds up over time and eventually something gives. It works the same with automotive suspension as well.

JP

Re: [GMCnet] 1 ton added load on theTorsion Bars, A frames, and pork chops [message #285578 is a reply to message #285577] Sat, 22 August 2015 07:59 Go to previous messageGo to next message
Joe Weir is currently offline  Joe Weir   United States
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I am not an engineer, so bear with me.

The suspension arms have limits of travel, so while the end of the "lever" may be 2-3" longer with spacers, the torsion bar twists the same distance either way, no? If anything, the torsion bar twists less for the same amount of vertical travel at the end of the lever.

Edit - Nevermind. I get it now. Thats what I get for posting before coffee.



76 Birchaven - "Wicked Mistress" - New engine, trans, alum radiator, brakes, Sully airbags, fuel lines, seats, adult beverage center... those Coachmen guys were really thinking about us second hand owners by including that beverage center... Columbia, SC.

[Updated on: Sat, 22 August 2015 08:07]

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Re: [GMCnet] 1 ton added load on theTorsion Bars, A frames, and pork chops [message #285579 is a reply to message #285563] Sat, 22 August 2015 08:07 Go to previous messageGo to next message
GMC.LES is currently offline  GMC.LES   United States
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Here is my simple thinking on the subject.

On a set of scales, would the individual front wheels apply less vehicle weight to the road surface with a 1 ton setup over a stock setup? No. The weights would be the same.

So if the vehicle weights are the same, but applied over a longer lever(wider wheel track), the forces applied at the torsion bar will be higher. If the lever is 10% longer, the forces at the torsion bar should also be ~10% higher.

How does all this affect ride quality and suspension performance? I'll leave that part of the discussion for the rest of you to banter about :)

Les Burt
Montreal
'75 Eleganza 26'
The EWIP (Eternal Work In Progress)


> On Aug 21, 2015, at 11:01 PM, Mark wrote:
>
> It occurs to me that the amount of lift (at the coach) generated by running over a given object will also be proportionally less with a wider wheel
> track, offsetting the leverage "advantage" pretty much entirely.
>
> It might help to think in terms of running over a 2x4 with a "normal" GMC, and one with axles 10 feet long... the second one would hardly affect the
> coach (and therefore, torsion bar) at all.
>
> It's true that slamming into something that maxes out the suspension will be worse with the longer axles, but... c'mon... how often is THAT gonna
> happen?
> --
> Mark Hickey
> Mesa, AZ
> 1978 Royale Center Kitchen
>
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Re: [GMCnet] 1 ton added load on theTorsion Bars, A frames, and pork chops [message #285583 is a reply to message #285579] Sat, 22 August 2015 09:56 Go to previous messageGo to next message
habbyguy is currently offline  habbyguy   United States
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Les Burt[1
wrote on Sat, 22 August 2015 06:07]So if the vehicle weights are the same, but applied over a longer lever(wider wheel track), the forces applied at the torsion bar will be higher. If the lever is 10% longer, the forces at the torsion bar should also be ~10% higher.

The missing piece of this puzzle is that if your lever is 10% longer, then applying a given amount of lift (inches, not pounds) at one end will result in a smaller angular deflection of the axle than the shorter lever. Lift one end of a pencil 1", and then lift one end of a broomstick 1" to visualize the difference.

Yes, the lever arm is longer and - at a given ANGLE of deflection - applies more torque to the torsion bar. But unless the bumps you hit with your one ton front end are 10% bigger than they used to be with the stock front end, the torsion bar won't know the difference between your stock coach or one with the one ton front end, at least in relation to bumps. I'm thinking the static loading on the torsion bars would by that 10% though... but I was more concerned about the dynamic loading (which dramatically increases the forces at the torsion bars).


Mark Hickey Mesa, AZ 1978 Royale Center Kitchen

[Updated on: Sat, 22 August 2015 10:16]

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Re: [GMCnet] 1 ton added load on theTorsion Bars, A frames, and pork chops [message #285591 is a reply to message #285583] Sat, 22 August 2015 11:20 Go to previous messageGo to next message
GMC.LES is currently offline  GMC.LES   United States
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My understanding is this:

1) Assuming that the suspension moves the exact same amount with both setups. When the suspension encounters road obstacles, the forces applied to the torsion bar should be the same EXCEPT that in the one ton, the bar must perform it's duties in a smaller angular arc. This would require a stiffer bar to equal the performance of the oem setup.

2) In reality, if the bar was the same in both setups, the 1ton should experience slightly more suspension travel for a given road oscillation due to the longer lever. I believe this has been reported by several who have upgraded.

3) The above is based on the effects of spring rate, which also applies to torsion bars. Increasing spring rate delivers the same resistance in a shorter travel, or a higher resistance for the same travel. Travel for a torsion bar would be in degrees of angular deflection.

Since I do not have a running coach with 1 ton or HD bars, Nor do I have any degree of any kind, I have no specific experience with this other than what I have gathered through my working career.



Les Burt
Montreal
'75 Eleganza 26'
The EWIP (Eternal Work In Progress)
>
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Re: [GMCnet] 1 ton added load on theTorsion Bars, A frames, and pork chops [message #285595 is a reply to message #285591] Sat, 22 August 2015 12:25 Go to previous messageGo to next message
emerystora is currently offline  emerystora   United States
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1. why would the suspension move the exact same amount with both setups? If you go over a bump or pothole I would think that with a longer lever the angular twist would be less so the suspension would move less that it would with a shorter arm.

If this is correct then the other assumptions you have made are incorrect.

If I am wrong in 1 above then please help me to understand.

Emery Stora
77 Kingsley
Frederick, CO

> On Aug 22, 2015, at 10:20 AM, Les Burt wrote:
>
> My understanding is this:
>
> 1) Assuming that the suspension moves the exact same amount with both setups. When the suspension encounters road obstacles, the forces applied to the torsion bar should be the same EXCEPT that in the one ton, the bar must perform it's duties in a smaller angular arc. This would require a stiffer bar to equal the performance of the oem setup.
>
> 2) In reality, if the bar was the same in both setups, the 1ton should experience slightly more suspension travel for a given road oscillation due to the longer lever. I believe this has been reported by several who have upgraded.
>
> 3) The above is based on the effects of spring rate, which also applies to torsion bars. Increasing spring rate delivers the same resistance in a shorter travel, or a higher resistance for the same travel. Travel for a torsion bar would be in degrees of angular deflection.
>
> Since I do not have a running coach with 1 ton or HD bars, Nor do I have any degree of any kind, I have no specific experience with this other than what I have gathered through my working career.
>
>
>
> Les Burt
> Montreal
> '75 Eleganza 26'
> The EWIP (Eternal Work In Progress)
>>
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Re: [GMCnet] 1 ton added load on theTorsion Bars, A frames, and pork chops [message #285643 is a reply to message #285583] Sun, 23 August 2015 01:33 Go to previous messageGo to next message
James Hupy is currently offline  James Hupy   United States
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Wear points on the stock front end include, but are not limited to, brake
pads and rotors, lower control arm ball joints, upper and lower control arm
bushings, wheel bearings, hubs and knuckles, tie rod ends and the list
goes on. The 1 ton erases the hub and knuckle problem, upgrades the brake
and ease of replacing the rotors and gives you a 100 thousand mile no
maintenance wheel bearing. Unless you just love getting greasy repacking
and servicing your front wheel bearings every 25 thousand miles or so, it
is a no brainer. To say nothing of cost. 1 ton is cheaper by quite a bit
than replacing the same parts in a stock front end. But, as Jim Bounds is
fond of saying, "Hey, this is America, and it's your money. Spend it how
you want to".
Jim Hupy
Salem, Or ( presently on a Rhine river cruise with a bunch of GMCers)
On Aug 22, 2015 4:57 PM, "Mark" wrote:

> Les Burt[1
>> wrote on Sat, 22 August 2015 06:07]So if the vehicle weights are the
> same, but applied over a longer lever(wider wheel track), the forces applied
>> at the torsion bar will be higher. If the lever is 10% longer, the
> forces at the torsion bar should also be ~10% higher.
>
> The missing piece of this puzzle is that if your lever is 10% longer, then
> applying a given amount of lift (inches, not pounds) at one end will result
> in a smaller angular deflection of the axle than the shorter lever. Lift
> one end of a pencil 1", and then lift one end of a broomstick 1" to
> visualize the difference.
>
> Yes, the lever arm is longer and - at a given ANGLE of deflection -
> applies more torque to the torsion bar. But unless the bumps you hit with
> your
> one ton front end are 10% bigger than they used to be with the stock front
> end, the torsion bar won't know the difference between your stock coach or
> one with the one ton front end.
>
> --
> Mark Hickey
> Mesa, AZ
> 1978 Royale Center Kitchen
>
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Re: [GMCnet] 1 ton added load on theTorsion Bars, A frames, and pork chops [message #285644 is a reply to message #285643] Sun, 23 August 2015 01:46 Go to previous messageGo to next message
<rallymaster is currently offline  <rallymaster   United States
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What year is the 1 ton system you used, Jim?

On Sat, 22 Aug 2015 23:33:56 -0700 James Hupy
writes:

Ron & Linda Clark
North Plains, ORYGUN
78 Eleganza II


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Re: [GMCnet] 1 ton added load on theTorsion Bars, A frames, and pork chops [message #285652 is a reply to message #285512] Sun, 23 August 2015 10:34 Go to previous messageGo to next message
Chris Tyler is currently offline  Chris Tyler   United States
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On a slightly different tangent, would the same stresses apply to using a set of wheel spacers? PO bought a set, sold before installation. I had been thinking of trying them.

76 Glenbrook
Re: [GMCnet] 1 ton added load on theTorsion Bars, A frames, and pork chops [message #285656 is a reply to message #285652] Sun, 23 August 2015 11:42 Go to previous messageGo to next message
Joe Weir is currently offline  Joe Weir   United States
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Yes.

The one ton itself is not the issue, it is that it requires the use of the spacers for the stock style wheels, thereby moving the wheel outboard by 2-something inches and increasing the length of the "lever" on the torsion bar.

Using spacers on the stock suspension does the same thing.


76 Birchaven - "Wicked Mistress" - New engine, trans, alum radiator, brakes, Sully airbags, fuel lines, seats, adult beverage center... those Coachmen guys were really thinking about us second hand owners by including that beverage center... Columbia, SC.
Re: [GMCnet] 1 ton added load on theTorsion Bars, A frames, and pork chops [message #285662 is a reply to message #285543] Sun, 23 August 2015 14:22 Go to previous messageGo to next message
BobDunahugh is currently offline  BobDunahugh   United States
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Yes Chris. The wheel spacer does add load in the same way as the 1 ton. But you need to add the outer wheel bearings to that list. With the stock system, The center line of the tire is centered between the inter, and outer wheel bearings. In this way both inter, and outer bearings are handling the same amount of load. The spacer moves the tire center line out board of the outer wheel bearing. Thus transferring more load from the inter bearing. To the outer bearing. This causes the loads that GM designed into the stock system to be out of balance. Some speak highly of the spacers. Most cars, and trucks don't have the same track front to rear. GM could have moved the front wheels out from the start vary simply. But didn't. I go by GM's judgement. Thus, I'd never put them in my GMC. Bob Dunahugh78 Royale


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Re: [GMCnet] 1 ton added load on theTorsion Bars, A frames, and pork chops [message #285675 is a reply to message #285512] Sun, 23 August 2015 18:14 Go to previous messageGo to next message
jhbridges is currently offline  jhbridges   United States
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Old rule of thumb - never buy a Beetle which has reversed rims - they would eat axle bearings. The Super Beetle didn't seem to suffer that way. Nor dune buggies, probably due to the much reduced weight.

--johnny


Foolish Carriage, 76 26' Eleganza(?) with beaucoup mods and add - ons. Braselton, Ga. I forgive them all, save those who hurt the dogs. They must answer to me in hell
Re: [GMCnet] 1 ton added load on theTorsion Bars, A frames, and pork chops [message #285696 is a reply to message #285644] Mon, 24 August 2015 01:21 Go to previous messageGo to next message
James Hupy is currently offline  James Hupy   United States
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Not sure what you are asking? The one ton is based on a 96 and later GM
8600 lb. GVW Rating components. There are several years that are similar
that are used. One exception is the year that have ABS sensors built into
the knuckle. Not sure which year that is. Not compatible with the GMC lower
control arms.
Jim Hupy
On Aug 23, 2015 8:47 AM, wrote:

>
> What year is the 1 ton system you used, Jim?
>
> On Sat, 22 Aug 2015 23:33:56 -0700 James Hupy
> writes:
>
> Ron & Linda Clark
> North Plains, ORYGUN
> 78 Eleganza II
>
>
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Re: [GMCnet] 1 ton added load on theTorsion Bars, A frames, and pork chops [message #285707 is a reply to message #285656] Mon, 24 August 2015 03:28 Go to previous messageGo to next message
James Hupy is currently offline  James Hupy   United States
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Not correct. The aluminum spacers used on the 1 ton are a replacement for
the cast iron 40 lb. spacers that GM used when their trucks and big vans
are fitted with 16's.
Jim Hupy
On Aug 23, 2015 6:42 PM, "Joe Weir" wrote:

> Yes.
>
> The one ton itself is not the issue, it is that it requires the use of the
> spacers for the stock style wheels, thereby moving the wheel outboard by
> 2-something inches and increasing the length of the "lever" on the
> torsion bar.
>
> Using spacers on the stock suspension does the same thing.
> --
> 76 Birchaven - "Wicked Mistress" - New engine, trans, alum radiator,
> brakes, Sully airbags, fuel lines, seats, adult beverage center... those
> Coachmen
> guys were really thinking about us second hand owners by including that
> beverage center...
> Columbia, SC.
>
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Re: [GMCnet] 1 ton added load on theTorsion Bars, A frames, and pork chops [message #285720 is a reply to message #285707] Mon, 24 August 2015 09:03 Go to previous messageGo to previous message
Mr ERFisher is currently offline  Mr ERFisher   United States
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Read here

http://gmcmotorhome.info/front.html
On Monday, August 24, 2015, James Hupy wrote:

> Not correct. The aluminum spacers used on the 1 ton are a replacement for
> the cast iron 40 lb. spacers that GM used when their trucks and big vans
> are fitted with 16's.
> Jim Hupy
> On Aug 23, 2015 6:42 PM, "Joe Weir"
> wrote:
>
>> Yes.
>>
>> The one ton itself is not the issue, it is that it requires the use of
> the
>> spacers for the stock style wheels, thereby moving the wheel outboard by
>> 2-something inches and increasing the length of the "lever" on the
>> torsion bar.
>>
>> Using spacers on the stock suspension does the same thing.
>> --
>> 76 Birchaven - "Wicked Mistress" - New engine, trans, alum radiator,
>> brakes, Sully airbags, fuel lines, seats, adult beverage center... those
>> Coachmen
>> guys were really thinking about us second hand owners by including that
>> beverage center...
>> Columbia, SC.
>>
>> _______________________________________________
>> GMCnet mailing list
>> Unsubscribe or Change List Options:
>> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>>
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