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[GMCnet] More Blower Woes [message #279084] Thu, 04 June 2015 20:28 Go to next message
Daniel DeLuca is currently offline  Daniel DeLuca   United States
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Hello,

Just when I thought I had a ‘really’ good handle on how the blower fan functioned on my ’78 it throws me another curveball. So this spring I replaced the resistor pack and the relay on my blower fan. Tested it and had all speeds. Today took the coach out for a spin, and of course once again I had no fan. Well I think I know how everything works now so I go out there with a multimeter and figure I’ll have it sorted in about ten minutes.

Nope

Now my relay is good and my resistor pack is good, but it seems like nothing is getting voltage from the dash unit. No voltage through resistor pack and no click of the relay. Of course I check the fuse and its okay. So, is it possible my control unit went south? I am really tempted just to hotwire it to some middle speed and be done with it. The only thing I noticed is that the little 5A fuse labled AUX is blown, what does that power?

Dan
78 Eleganza
NJ
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Re: [GMCnet] More Blower Woes [message #279085 is a reply to message #279084] Thu, 04 June 2015 21:05 Go to previous messageGo to next message
habbyguy is currently offline  habbyguy   United States
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My coach had the same problem when I bought it. Turned out to be a bad connection on the back of the fusebox. I'd suggest seeing if you can just bring 12V over to the relay via a jumper wire, just to rule out any other problems.

Mark Hickey Mesa, AZ 1978 Royale Center Kitchen
Re: [GMCnet] More Blower Woes [message #279087 is a reply to message #279084] Thu, 04 June 2015 21:28 Go to previous messageGo to next message
JohnL455 is currently offline  JohnL455   United States
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Double check the connections at the resistor, high relay, delay relay (or patch around it no cutting required) those connections can look good and be bad. Spray with Caig D5. Last week all speeds went out on my 98 Tahoe. Complete new GM dash control about a year ago as fan switch bad. Traced problem to some sort of coating on the fan switch pins Like an enamal on motor windings. This is a newer design but also check connector on dash fan switch.

John Lebetski
Woodstock, IL
77 Eleganza II
Re: [GMCnet] More Blower Woes [message #279089 is a reply to message #279085] Thu, 04 June 2015 22:34 Go to previous messageGo to next message
A Hamilto is currently offline  A Hamilto   United States
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habbyguy wrote on Thu, 04 June 2015 21:05
...I'd suggest seeing if you can just bring 12V over to the relay via a jumper wire, just to rule out any other problems.
I like that idea.

But to paraphrase the wiring diagram, the only common segment that affects ALL fan speeds is the 14ga brown wire from the 25A HTR/AC fuse off the ignition ACC bus to the dash switch. If the ignition switch ACC position has power, a bad fuse or a bad connection somewhere in that segment containing the brown wire is about all that can be wrong.
Re: [GMCnet] More Blower Woes [message #279090 is a reply to message #279084] Thu, 04 June 2015 22:40 Go to previous messageGo to next message
A Hamilto is currently offline  A Hamilto   United States
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Daniel DeLuca wrote on Thu, 04 June 2015 20:28
...The only thing I noticed is that the little 5A fuse labled AUX is blown, what does that power?
Dan
78 Eleganza
NJ
Somebody correct me if I am wrong, but I think the AUX fuse is for the boost solenoid.
Re: [GMCnet] More Blower Woes [message #279091 is a reply to message #279084] Thu, 04 June 2015 22:46 Go to previous messageGo to next message
Bob de Kruyff   United States
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Daniel DeLuca wrote on Thu, 04 June 2015 19:28
Hello,

Just when I thought I had a 'really' good handle on how the blower fan functioned on my '78 it throws me another curveball. So this spring I replaced the resistor pack and the relay on my blower fan. Tested it and had all speeds. Today took the coach out for a spin, and of course once again I had no fan. Well I think I know how everything works now so I go out there with a multimeter and figure I'll have it sorted in about ten minutes.

Nope

Now my relay is good and my resistor pack is good, but it seems like nothing is getting voltage from the dash unit. No voltage through resistor pack and no click of the relay. Of course I check the fuse and its okay. So, is it possible my control unit went south? I am really tempted just to hotwire it to some middle speed and be done with it. The only thing I noticed is that the little 5A fuse labled AUX is blown, what does that power?

Dan
78 Eleganza
NJ
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The little fuse is for the instrument panel lights. How did you check the other fuse? Many times those glass fuses are fine but not making connection in the clips. I would pop it out and then back in. It's possible that the fan switch is bad. One way to check is to put the control lever in MAX which by passes the switch and should result in high blower speed. Also the connector right at the motor is troublesome--I would unplug and plug back in.


Bob de Kruyff
78 Eleganza
Chandler, AZ
Re: [GMCnet] More Blower Woes [message #279092 is a reply to message #279091] Thu, 04 June 2015 22:56 Go to previous messageGo to next message
Bullitthead is currently offline  Bullitthead   United States
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Frequently my blower refuses to operate until I touch the HVAC fuse. Seems that the spring clips that hold the fuse develop a surface corrosion after 40 years. Careful scraping or using a 22 caliber rifle brush on those contacts may solve the problem for a few more years.

Terry Kelpien ASE Master Technician 73 Glacier 260 Smithfield, Va.
Re: [GMCnet] More Blower Woes [message #279136 is a reply to message #279084] Fri, 05 June 2015 12:20 Go to previous messageGo to next message
C Boyd is currently offline  C Boyd   United States
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Sir the hi speed works only with engine running. The other speeds are thru the resistor. They have separate fuses. The only thing in common is the ground wire on the fan motor and can become loose or dirty. If the screw will not tighten, use a different fan mounting screw.
http://www.gmcmhphotos.com/photos/member-galleries/p42831-dsc03822-a.html


quote title=Daniel DeLuca wrote on Thu, 04 June 2015 21:28]Hello,

Just when I thought I had a 'really' good handle on how the blower fan functioned on my '78 it throws me another curveball. So this spring I replaced the resistor pack and the relay on my blower fan. Tested it and had all speeds. Today took the coach out for a spin, and of course once again I had no fan. Well I think I know how everything works now so I go out there with a multimeter and figure I'll have it sorted in about ten minutes.

Nope

Now my relay is good and my resistor pack is good, but it seems like nothing is getting voltage from the dash unit. No voltage through resistor pack and no click of the relay. Of course I check the fuse and its okay. So, is it possible my control unit went south? I am really tempted just to hotwire it to some middle speed and be done with it. The only thing I noticed is that the little 5A fuse labled AUX is blown, what does that power?

Dan
78 Eleganza
NJ
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[/quote]


C. Boyd
76 Crestmont
East Tennessee
Re: [GMCnet] More Blower Woes [message #279158 is a reply to message #279092] Fri, 05 June 2015 17:38 Go to previous messageGo to next message
Daniel DeLuca is currently offline  Daniel DeLuca   United States
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Hello,

Thank you for all the good advice. It's also worth remember not to attempt repairs when frustrated if you can help it. When I went out today in better lighting I saw that the hoax fuse was blown. (I was reading the labels incorrectly). New fuse blew instantly. I narrowed the short down to the new resistor pack shorting against the inside of the housing it is located in. A few small adjustments later and it's working again. (For now). Many good automotive fuses died bringing you this message.

Dan
78 Eleganza
NJ.

Sent from my iPhone

> On Jun 4, 2015, at 11:56 PM, Terry wrote:
>
> Frequently my blower refuses to operate until I touch the HVAC fuse. Seems that the spring clips that hold the fuse develop a surface corrosion after
> 40 years. Careful scraping or using a 22 caliber rifle brush on those contacts may solve the problem for a few more years.
> --
> Terry Kelpien
> ASE Master Technician
> 73 Glacier 260
> Smithfield, Va.
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Re: [GMCnet] More Blower Woes [message #279166 is a reply to message #279084] Fri, 05 June 2015 18:44 Go to previous messageGo to next message
John Heslinga   Canada
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Daniel:

There is more in the HVAC Control that effects the fan than the fan speed switch. The function lever also has a switch that disables the fan in the off position and will turn the compressor for the AC on at the right times.

Hopefully you have the function lever to something other than off. Wink

But on the other hand maybe that part of the function switch is not working properly. I have a picture of it but not in my phone. Maybe I'll get to my computer tonight.

Download the wiling diagram and follow the wires from the function switch to the fan. Then a test light will help you verify where you should have power.




John and Cathie Heslinga 1974 Canyonlands 260 455, Manny tranny and 1 ton, 3:70 LS, Red Seal Journeyman, DTE, BEd. MEd. Edmonton, Alberta
Re: [GMCnet] More Blower Woes [message #279169 is a reply to message #279084] Fri, 05 June 2015 19:49 Go to previous messageGo to next message
JohnL455 is currently offline  JohnL455   United States
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Sounds like you fixed it Dan. It's always something "stupid" causing the problem. I hate those odd fuse box layouts as well.

John Lebetski
Woodstock, IL
77 Eleganza II
Re: [GMCnet] More Blower Woes [message #279173 is a reply to message #279166] Fri, 05 June 2015 21:45 Go to previous messageGo to next message
A Hamilto is currently offline  A Hamilto   United States
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John Heslinga wrote on Fri, 05 June 2015 18:44
Daniel:
There is more in the HVAC Control that effects the fan than the fan speed switch. The function lever also has a switch that disables the fan in the off position and will turn the compressor for the AC on at the right times.

Hopefully you have the function lever to something other than off. Wink ...
78 models don't have "off". It came from the factory with 4 speeds. If the key is on, and there are no wiring/connection problems, the fan is turning. Unless someone has cut the yellow wire to make the "Lo" position into "Off".
Re: [GMCnet] More Blower Woes [message #279175 is a reply to message #279173] Fri, 05 June 2015 22:13 Go to previous messageGo to next message
Ken Henderson is currently offline  Ken Henderson   United States
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To clarify the yellow wire comment: One of the wires to the resistor pack
at the left (driver's) side of the HVAC box under the hood is yellow.
That's the power for the "always ON" function. Cutting that wire (or more
appropriately, bending the connector contact over) disables that function
without affecting anything else. A lot of people then use that as a
readily accessible AUX power source.

Ken H.
Americus, GA
'76 X-Birchaven w/Cad500/Howell EFI & EBL,
Manny Brakes & 1-Ton, etc., etc.
www.gmcwipersetc.com

On Fri, Jun 5, 2015 at 10:45 PM, A. wrote:

> 78 models don't have "off". It came from the factory with 4 speeds. If the
> key is on, and there are no wiring/connection problems, the fan is turning.
>
Unless someone has cut the yellow wire to make the "Lo" position into "Off".
> --
>
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Ken Henderson
Americus, GA
www.gmcwipersetc.com
Large Wiring Diagrams
76 X-Birchaven
76 X-Palm Beach
Re: [GMCnet] More Blower Woes [message #279179 is a reply to message #279084] Fri, 05 June 2015 23:23 Go to previous messageGo to next message
John Heslinga   Canada
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I stick by telling you to CHECK the control panel as well as the many good suggestions that have been proposed.

Here is the 1978 HVAC Wiring Diagram from Bdubs site. It shows that the wiper blade (Pink) on the HVAC function lever does in fact disable power (Red) to the fan switch (Blue) in the Off position. Yes the yellow wire to low speed on the fan comes from the function lever connector. (At Red Bus) If that connector is corroded or burned the fan will not work It fools you because it is fed by the brownwire and the lever switch output to fan switch is brown too. You need to enlarge the picture
http://www.gmcmhphotos.com/photos/data/6797/thumbs/78_HVAC_Control.jpg


John and Cathie Heslinga 1974 Canyonlands 260 455, Manny tranny and 1 ton, 3:70 LS, Red Seal Journeyman, DTE, BEd. MEd. Edmonton, Alberta
Re: [GMCnet] More Blower Woes [message #279180 is a reply to message #279084] Fri, 05 June 2015 23:25 Go to previous messageGo to next message
John Heslinga   Canada
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Sorry email Guys Here is the link to the wireing Diagram. It may be better to look at it this way anyway.
http://www.gmcmhphotos.com/photos/hvac-dash-control/p58076-78-hvac-control.html


John and Cathie Heslinga 1974 Canyonlands 260 455, Manny tranny and 1 ton, 3:70 LS, Red Seal Journeyman, DTE, BEd. MEd. Edmonton, Alberta
Re: [GMCnet] More Blower Woes [message #279181 is a reply to message #279084] Fri, 05 June 2015 23:39 Go to previous messageGo to next message
John Heslinga   Canada
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Here are some pictures of the function lever elctrical wiper switch. It is from a early model GMC, however the 78 Wiring Diagram showes it to be about the same. This particular one was badly burned due to many corroded connectors. No discriptions at this time but they will be better explained at a later date. (and more pictures) I put them here now just to show that this switch and it's connectors also need to be included in the HVAC electrical diagnostics. It is not from My Coach

http://www.gmcmhphotos.com/photos/g6797-hvac-dash-control.html


John and Cathie Heslinga 1974 Canyonlands 260 455, Manny tranny and 1 ton, 3:70 LS, Red Seal Journeyman, DTE, BEd. MEd. Edmonton, Alberta
Re: [GMCnet] More Blower Woes [message #279183 is a reply to message #279179] Sat, 06 June 2015 00:01 Go to previous messageGo to next message
A Hamilto is currently offline  A Hamilto   United States
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John Heslinga wrote on Fri, 05 June 2015 23:23
I stick by telling you to CHECK the control panel as well as the many good suggestions that have been proposed.
Here is the 1978 HVAC Wiring Diagram from Bdubs site. It shows that the wiper blade (Pink) on the HVAC function lever does in fact disable power (Red) to the fan switch (Blue) in the Off position. Yes the yellow wire to low speed on the fan comes from the function lever connector. (At Red Bus) If that connector is corroded or burned the fan will not work It fools you because it is fed by the brownwire and the lever switch output to fan switch is brown too. You need to enlarge the picture
http://www.gmcmhphotos.com/photos/data/6797/thumbs/78_HVAC_Control.jpg
Power comes from the ACC bus through the HTR/AC fuse along the #14 brown wire to the dash switch. That junction is hardwired to the yellow wire. There will always be voltage on the yellow wire. The yellow wire goes to the resistor pack. Set the sliders anywhere you want, there will be voltage on the low speed resistor.
Re: [GMCnet] More Blower Woes [message #279189 is a reply to message #279175] Sat, 06 June 2015 03:29 Go to previous message
Ken Burton is currently offline  Ken Burton   United States
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I use that disconnected yellow lead to power my Aux vacuum pump.


Ken Henderson wrote on Fri, 05 June 2015 22:13
To clarify the yellow wire comment: One of the wires to the resistor pack
at the left (driver's) side of the HVAC box under the hood is yellow.
That's the power for the "always ON" function. Cutting that wire (or more
appropriately, bending the connector contact over) disables that function
without affecting anything else. A lot of people then use that as a
readily accessible AUX power source.

Ken H.
Americus, GA
'76 X-Birchaven w/Cad500/Howell EFI & EBL,
Manny Brakes & 1-Ton, etc., etc.
www.gmcwipersetc.com

On Fri, Jun 5, 2015 at 10:45 PM, A. wrote:

> 78 models don't have "off". It came from the factory with 4 speeds. If the
> key is on, and there are no wiring/connection problems, the fan is turning.
>
Unless someone has cut the yellow wire to make the "Lo" position into "Off".
> --
>
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Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana
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