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Burned valve [message #274177] Sun, 22 March 2015 10:06 Go to next message
kerry pinkerton is currently offline  kerry pinkerton   United States
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Well crap. The fun just keeps on coming. I've been noticing a 'cough' for the past couple thousand miles...getting progressively worse. Not a backfire...just a cough. Not often, every hundred miles or so.

Had a carb problem and got that resolved and the motor was running good but the cough persisted. Compression check showed 170-165 on 7 cylinders and 130 on #7. Down from #140Psi a thousand or so back so it wasn't getting better...not that it ever does... Laughing Pulling the #7 spark plug wire at the distributor didn't produce any change in RPM or vacuum which indicated it was pretty dead. So Thursday evening I pulled the head and found the exhaust valve recessed a good 3/32nd into the head.

http://www.gmcmhphotos.com/photos/misc/p57603-burned-valve.html
http://www.gmcmhphotos.com/photos/data/6256/IMG_20150319_211606_061.jpg

http://www.gmcmhphotos.com/photos/misc/p57605-burned-valve.html
http://www.gmcmhphotos.com/photos/data/6256/IMG_20150319_211654_591.jpg

Tried to find a shop to do a valve job on Friday but no luck so we're not going to be taking the Lady to Patterson. We'll drive down and have motel. ((*%%^*

Took it to a shop to have the head done and took a couple bare 403 heads. The guy recognized them as Olds heads from 10 feet away...good sign #1. Told him I need a good head and he could put a seat in this one or build one from one of the cores. Good sign number 2 was when he said "Have to use Olds seats, Chevy seats cut into the water jacket. About that time his helper drove into the lot and as he walked past us, he said "Gotcha some Olds heads huh...we don't get too many of those." Good sign #3 I feel pretty good about it.

I don't reallu understand why this ONE cylinder on a 5000 mile engine did this but #7 will always run a bit hotter I think. The shop guy said that he'd prefer to use one of the bare heads rather than put a seat that one because they have had problems with seats due to different expansion rates and crappy fuel.


Kerry Pinkerton - North Alabama Had 5 over the years. Currently have a '06 Fleetwood Discovery 39L
Re: Burned valve [message #274179 is a reply to message #274177] Sun, 22 March 2015 10:42 Go to previous messageGo to next message
jhbridges is currently offline  jhbridges   United States
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Location: Braselton ga
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Soft spot in the seat or valve? Bit of side play in the guide? crystal in the metal, seat or valve edge? Blind dam' bad luck? Any reason that cylinder ran lean?

--johnny


Foolish Carriage, 76 26' Eleganza(?) with beaucoup mods and add - ons. Braselton, Ga. I forgive them all, save those who hurt the dogs. They must answer to me in hell
Re: [GMCnet] Burned valve [message #274183 is a reply to message #274179] Sun, 22 March 2015 11:07 Go to previous messageGo to next message
James Hupy is currently offline  James Hupy   United States
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Carburetor equipped engines of that era frequently run lean on the 4
corners and rich in the center. Distance and available time to fill
cylinders is the culprit. Modern engines with equal length intake runners
and port fuel injection have helped out in this area a great deal. Lack of
tetraethyl lead in fuels have forced engine manufacturers to improve valve
and seat materials from those used in the 70's. Lightly loaded engines used
in passenger car service can get away with it, but motor home use is a
different kind of cat. Very wide open throttle plates means leaner mixtures
if jetting is not spot on, stuff is gonna get hot and burn up. Just the way
it is. Weakest link in the chain breaks first. Corner cylinders.
Jim Hupy
Salem, Or
78 GMC ROYALE 403
On Mar 22, 2015 8:43 AM, "Johnny Bridges" wrote:

> Soft spot in the seat or valve? Bit of side play in the guide? crystal
> in the metal, seat or valve edge? Blind dam' bad luck? Any reason that
> cylinder ran lean?
>
> --johnny
>
> --
> '76 23' transmode Norris upfit
> Braselton, Ga.
>
> "Sometimes I wonder what tomorrow's gonna bring when I think about my
> dirty life and times" --Warren Zevon
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Re: Burned valve [message #274184 is a reply to message #274177] Sun, 22 March 2015 11:13 Go to previous messageGo to next message
roy1 is currently offline  roy1   United States
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Location: Minden nevada
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Probibly the best choice. I had a head that cracked because of a pressed in exhaust seat after 30,000 miles.

Roy Keen Minden,NV 76 X Glenbrook
Re: Burned valve [message #274186 is a reply to message #274177] Sun, 22 March 2015 11:30 Go to previous messageGo to next message
Matt Colie is currently offline  Matt Colie   United States
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kerry pinkerton wrote on Sun, 22 March 2015 11:06
<snip>
I don't reallu understand why this ONE cylinder on a 5000 mile engine did this but #7 will always run a bit hotter I think. The shop guy said that he'd prefer to use one of the bare heads rather than put a seat that one because they have had problems with seats due to different expansion rates and crappy fuel.

Kerry,

We may know why...
I hope Jim Miller hops in here.

When he was into an Olds engine, he saw a mis-alignment of a water port on the front of the block. It wasn't a place one would normally see. I think it was left bank, but I hope Jim jumps in here to tell us.

Matt


Matt & Mary Colie - Chaumière -'73 Glacier 23 - Members GMCMI, GMCGL, GMCES
Electronically Controlled Quiet Engine Cooling Fan with OE Rear Drum Brakes with Applied Control Arms
SE Michigan - Near DTW - Twixt A2 and Detroit
Re: [GMCnet] Burned valve [message #274188 is a reply to message #274186] Sun, 22 March 2015 11:55 Go to previous messageGo to next message
Jim Miller is currently offline  Jim Miller   United States
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On Mar 22, 2015, at 12:30 PM, Matt Colie wrote:
>
> I hope Jim Miller hops in here. When he was into an Olds engine, he saw a mis-alignment of a water port on the front of the block. It wasn't a place one would normally see. I think it was left bank,

HI Matt,

It was the left bank. The mis-alignment was between the hole in the timing chain cover plate and the water pump; a portion of the water pump casting occluded about 30% of the hole in the plate.

There was no mis-alignment on the right bank, only the left.

This was discovered as I was re-assembling the engine after dealing with a cracked head on the left side....the crack was in the web between the valves on the cylinder closest to the water pump. To this day I wonder if decreased coolant flow due to the alignment problem was contributory to the cracked head.

--Jim "saving the lives of Onans...one unit at a time" Miller
1977 Eleganza II
1977 Royale
Hamilton, OH

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Jim Miller 1977 Eleganza II 1977 Royale Hamilton, OH
Re: [GMCnet] Burned valve [message #274191 is a reply to message #274188] Sun, 22 March 2015 12:47 Go to previous messageGo to next message
Jim Miller is currently offline  Jim Miller   United States
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Here's a picture illustrating the alignment problem. This is a MOCK UP that I put together out of parts in the junk pile to show what I found on my engine (which I neglected to take any pictures of, hence the need for the mock up).

The portion of the water pump casting that is painted white is the part I had to remove with a burr before re-assembling my engine.

http://www.jcmco.com/gallery/album28/aaa

--Jim "saving the lives of Onans...one unit at a time" Miller
1977 Eleganza II
1977 Royale
Hamilton, OH

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Jim Miller 1977 Eleganza II 1977 Royale Hamilton, OH
Re: Burned valve [message #274192 is a reply to message #274177] Sun, 22 March 2015 12:54 Go to previous messageGo to next message
kerry pinkerton is currently offline  kerry pinkerton   United States
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That was the head that also had a blown head gasket that led to the rebuild 6K miles back. I recently had the water pump off but did not know to look for the misalignment. Did you open up the steel timing plate cover also? If so, how did you protect from getting metal slivers in the water passages?

Kerry Pinkerton - North Alabama Had 5 over the years. Currently have a '06 Fleetwood Discovery 39L
Re: [GMCnet] Burned valve [message #274194 is a reply to message #274192] Sun, 22 March 2015 13:20 Go to previous messageGo to next message
Jim Miller is currently offline  Jim Miller   United States
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On Mar 22, 2015, at 1:54 PM, Kerry Pinkerton wrote:
>
> That was the head that also had a blown head gasket that led to the rebuild 6K miles back. I recently had the water pump off but did not know to look
> for the misalignment. Did you open up the steel timing plate cover also? If so, how did you protect from getting metal slivers in the water
> passages?

It was only necessary to remove material from the water pump casting...while being careful to not remove too much. It would be easy to weaken the casting at that location. I cleaned up everything in the parts washer, followed by solvent wash, followed by compressed air blast.

Did you have your replacement heads magnafluxed or DPI'd? In the process of fixing the cracked head on my engine I had bought two sets of heads, one from craigslist, one from ebay. Two out of the four had cracks in the #1 cylinder...

--Jim "saving the lives of Onans...one unit at a time" Miller
1977 Eleganza II
1977 Royale
Hamilton, OH

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Jim Miller 1977 Eleganza II 1977 Royale Hamilton, OH
Re: Burned valve [message #274197 is a reply to message #274177] Sun, 22 March 2015 13:50 Go to previous messageGo to next message
George Beckman is currently offline  George Beckman   United States
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kerry pinkerton wrote on Sun, 22 March 2015 08:06
Well crap. The fun just keeps on coming. I've been noticing a 'cough' for the past couple thousand miles...getting progressively worse. Not a backfire...just a cough. Not often, every hundred miles or so.

I don't reallu understand why this ONE cylinder on a 5000 mile engine did this but #7 will always run a bit hotter I think. The shop guy said that he'd prefer to use one of the bare heads rather than put a seat that one because they have had problems with seats due to different expansion rates and crappy fuel.


How did the intake gasket for #7 look? Any appearance of a mis-match there? If it was sucking air from the valley #7 could go lean. Any signs of extra heat? I see a crescent on the intake that made me look.

Sure sorry you are having so much trouble with a new engine. Discouraging.


'74 Eleganza, SE, Howell + EBL
Best Wishes,
George
Re: Burned valve [message #274198 is a reply to message #274177] Sun, 22 March 2015 15:33 Go to previous messageGo to next message
jhbridges is currently offline  jhbridges   United States
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Your experience sent me back while I had the hatch open anyway to check the carb mount bolts. Front two lere loose, they're tighter now. Back were snug. Screws are snug now. No air leaks, but srain on the side of the float bowl gasket on down. Maybe missed a bullet.

--johnny


Foolish Carriage, 76 26' Eleganza(?) with beaucoup mods and add - ons. Braselton, Ga. I forgive them all, save those who hurt the dogs. They must answer to me in hell
Re: Burned valve [message #274201 is a reply to message #274177] Sun, 22 March 2015 16:55 Go to previous messageGo to next message
Jim Galbavy is currently offline  Jim Galbavy   United States
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Kerry,

Sorry to hear of the problems, but glad ya'll are still coming. I want to
talk to you about your heat strip mod.
Ada and I are leaving out in the morning for Pensacola NAS, then on to
Waveland, MS to meet up with the GMC group on Tuesday.
See ya there or somewhere along the way.

jim galbavy
'73 x-CL ANNIE
Lake Mary, FL
Re: [GMCnet] Burned valve [message #274207 is a reply to message #274191] Sun, 22 March 2015 19:38 Go to previous message
Matt Colie is currently offline  Matt Colie   United States
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Jim,

Thanks,
I'm glad you came to rescue me.
I thought I still had those pictures. I might, but no telling which backup they are on now.

Matt


Matt & Mary Colie - Chaumière -'73 Glacier 23 - Members GMCMI, GMCGL, GMCES
Electronically Controlled Quiet Engine Cooling Fan with OE Rear Drum Brakes with Applied Control Arms
SE Michigan - Near DTW - Twixt A2 and Detroit
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