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Re: [GMCnet] Body pads on a 78' [message #269469] Mon, 12 January 2015 12:01 Go to next message
BobDunahugh is currently offline  BobDunahugh   United States
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Years ago I found that all but one of my pads had come out on our 78 Royale. I measured the uncompressed part of that one. It was 5/16th thick. I got some of that horse pad that was 1/4th on an inch thick plus the raised ribs. That martial was slightly softer then the original pad. But then again original pad was 26 years old at that time. Plus my thought was that the softer material might deaden more sound. It's worked fine. And the road noise was greatly reduced. I didn't want to go thicker. As I was concerned about the bolted pads, and there height after all the years of being compressed. I didn't glue, of secure the new pads. No movement has been seen since. Bob Dunahugh 78 Royale Member GMCMI
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Re: [GMCnet] Body pads on a 78' [message #269475 is a reply to message #269469] Mon, 12 January 2015 12:22 Go to previous messageGo to next message
Daniel DeLuca is currently offline  Daniel DeLuca   United States
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Bob,

I think that is what I am actually going to do. Replacing the missing pads with some 1/4 inch horse mat. If most of my pads were missing I might be tempted to increase the gap as others have suggested but since most of mine are still there and don’t really look too crushed it seems silly to go ripping them out.

Dan

> On Jan 12, 2015, at 1:01 PM, Bob Dunahugh wrote:
>
> Years ago I found that all but one of my pads had come out on our 78 Royale. I measured the uncompressed part of that one. It was 5/16th thick. I got some of that horse pad that was 1/4th on an inch thick plus the raised ribs. That martial was slightly softer then the original pad. But then again original pad was 26 years old at that time. Plus my thought was that the softer material might deaden more sound. It's worked fine. And the road noise was greatly reduced. I didn't want to go thicker. As I was concerned about the bolted pads, and there height after all the years of being compressed. I didn't glue, of secure the new pads. No movement has been seen since. Bob Dunahugh 78 Royale Member GMCMI
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Re: [GMCnet] Body pads on a 78' [message #269524 is a reply to message #269475] Mon, 12 January 2015 19:04 Go to previous messageGo to next message
Ken Henderson is currently offline  Ken Henderson   United States
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Daniel,

Don't bother doing the job half way and cheat yourself out of the full
benefit of the job. It's really not all that hard and the improvement in
the rattles is absolutely amazing. You'll silence a lot you don't even
realize are there. The old pads ARE crushed.

I did mine 8-10 years ago and found it quite easy. As has been suggested,
I jacked beneath the aluminum floor joists. Where there are saddle clamps
securing the body to the frame, I loosened the bolts -- AFTER jacking so
that those carriage bolts were securely held into the plywood.

A very useful tool was an 18" long flat pry bar -- one of those with one
end turned up at about 30* and sharpened. Many of the old pads were
difficult to loosen until that pry bar was inserted between them and the
body or frame to which they were stuck -- that popped them right out.

I used Liquid Nails and a drywall screw or two to make sure the pads never
become displaced.

JWID,

Ken H.


On Mon, Jan 12, 2015 at 1:22 PM, Daniel DeLuca wrote:

> Bob,
>
> I think that is what I am actually going to do. Replacing the missing
> pads with some 1/4 inch horse mat. If most of my pads were missing I might
> be tempted to increase the gap as others have suggested but since most of
> mine are still there and don’t really look too crushed it seems silly to go
> ripping them out.
>
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Ken Henderson
Americus, GA
www.gmcwipersetc.com
Large Wiring Diagrams
76 X-Birchaven
76 X-Palm Beach
Re: [GMCnet] Body pads on a 78' [message #269527 is a reply to message #269524] Mon, 12 January 2015 19:42 Go to previous messageGo to next message
ljdavick is currently offline  ljdavick   
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Ken,

Considering the body pads - if it's difficult to remove the old pads - is it really critical to remove them? Could you simply slip the new full size pads near them, screwing into the plywood, and lowering the body back down?

I haven't done this job yet, but as lazy as I've become I'm trying to out-think any extra work that might come my way!

Larry Davick
Fremont, California
A Mystery Machine
'76 (ish) Palm Beach

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Larry Davick
A Mystery Machine
1976(ish) Palm Beach
Fremont, Ca
Howell EFI + EBL + Electronic Dizzy
Re: [GMCnet] Body pads on a 78' [message #269528 is a reply to message #269527] Mon, 12 January 2015 20:06 Go to previous messageGo to next message
Hal StClair   United States
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The pads need to be on the stringers, not the plywood floor. It's a real easy job, two hours should get it done. That's all it took on mine anyway.
Hal


"I enjoy talking to you. Your mind appeals to me. It resembles my own mind, except you happen to be insane." 1977 Royale 101348, 1977 Royale 101586, Diesel powered, 1974 Eagle Bus 45',w/slideout, Rio Rancho, NM
Re: [GMCnet] Body pads on a 78' [message #269531 is a reply to message #269528] Mon, 12 January 2015 20:28 Go to previous messageGo to next message
ljdavick is currently offline  ljdavick   
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Hal said " It's a real easy job, two hours should get it done."

I've already invested 4 hours thinking about how to save some time!

Larry Davick
Fremont, California
A Mystery Machine
'76 (ish) Palm Beach
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Larry Davick
A Mystery Machine
1976(ish) Palm Beach
Fremont, Ca
Howell EFI + EBL + Electronic Dizzy
Re: [GMCnet] Body pads on a 78' [message #269534 is a reply to message #269531] Mon, 12 January 2015 20:31 Go to previous messageGo to next message
James Hupy is currently offline  James Hupy   United States
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Think time don't count. "Very big grin".
Jim Hupy
Salem, Or
78 GMC ROYALE 403
On Jan 12, 2015 6:28 PM, "Larry Davick" wrote:

> Hal said " It's a real easy job, two hours should get it done."
>
> I've already invested 4 hours thinking about how to save some time!
>
> Larry Davick
> Fremont, California
> A Mystery Machine
> '76 (ish) Palm Beach
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>
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Re: [GMCnet] Body pads on a 78' [message #269540 is a reply to message #269527] Mon, 12 January 2015 21:53 Go to previous messageGo to next message
Ken Henderson is currently offline  Ken Henderson   United States
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Larry,

I would not leave the old pads in place. They're now about as hard as the
aluminum they're separating (sort of) from steel. Putting new rubber on top
of them would only add unnecessary space, IMHO. Removing them with the
suggested pry bar isn't difficult -- put the sharp end of the bar along the
rubber/aluminum interface and hit the other end of it with a hammer. Quit
thinkin' & start doin'. :-)

​JWID,​

Ken H.


On Mon, Jan 12, 2015 at 8:42 PM, Larry Davick wrote:

> Ken,
>
> Considering the body pads - if it's difficult to remove the old pads - is
> it really critical to remove them? Could you simply slip the new full size
> pads near them, screwing into the plywood, and lowering the body back down?
>
> I haven't done this job yet, but as lazy as I've become I'm trying to
> out-think any extra work that might come my way!
>
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Ken Henderson
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www.gmcwipersetc.com
Large Wiring Diagrams
76 X-Birchaven
76 X-Palm Beach
Re: [GMCnet] Body pads on a 78' [message #269552 is a reply to message #269469] Tue, 13 January 2015 01:08 Go to previous messageGo to next message
BobDunahugh is currently offline  BobDunahugh   United States
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I have a question about 1/2 inch pads. I believe there are 4 rubber body mounts that bolt the body to the frame. 2 at the front, and 2 at the rear. They have a specific thickness that GM designed to hold the 2 member in place. Then GM installed ( on the later GMC's ) the 5/16th pads at the cross members along the top of the frame for the body member to rest on. This kept the body, and frame on the same horizontal plains. Wouldn't the 1/2 inch pad put the body, and frame on different plains ? Then having to bend at the ends to meet the bolted body mounts. Thus distorting the body/ frame horizontal plains of each. Yes. I get the idea of having more clearance between the two members. But GM apparently felt that 5/16 was sufficient. And it's worked for me. As I've had no issues. I'm not saying that a 1/2 inch is wrong. I just don't think you need anything over 3/8th. With out interfering with GM's design. GM put a lot of good engineering into the design of these GMC's. An
d we are seeing the results of that effort now by the number that are still on the road today. When was the last time you saw any other brand of coach from the 70' on the road. I do changes, and upgrades to our 78 Royale. As technology has changed over all these years. But I always keep the basic intent of the design engineers of these great coaches in mind with any change. And who among us are up to reinventing the wheel? Just a thought. I have an engineering background. So I have a distorted way of looking at things. Sorry. ( GRIN )
Bob Dunahugh 78 Royale Member GMCMI
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Re: [GMCnet] Body pads on a 78' [message #269562 is a reply to message #269552] Tue, 13 January 2015 09:29 Go to previous messageGo to next message
Ken Burton is currently offline  Ken Burton   United States
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You guys are WAY over thinking this project. Follow Ken Henderson's and Jim Bounds' recommendations and just do it.

I have done 3 coaches now.

One had thin pieces, one had full length thin strips, and one had thick ones. You are worried about whether the new pads are 5/16" or 1/2" or 5/8". I would go go with the thick ones no matter what the removed ones were. The slight difference makes no difference when installing them and the thicker ones give a quieter ride. You are not dealing with a 26 (or 23 foot) brick here. The body flexes and that much difference over 26 or 23 feet is nothing. Think about what you have now with some of them missing. The body flexed and rode directly on the frame. The slight difference in thickness will not change a thing when installing them.

On my first installation I made way too much out of the project and it took me about 6 hours to do one side. I did loosen the hold vertical bolts on that side. On the second day I loosened nothing and did that side in about 2 hours.

On the second coach we loosened NOTHING. A simple jack to push up on use aluminum cross beam, knock out the old ones if present, Put a little glue on the new ones and slide them into place.

Both of the above coaches we did laying on the floor.

On the last coach we did on a hoist. It had full length strips and the owner wanted the thicker 5/8" pads installed. The biggest pain on that one was getting the old strips out since all cross aluminum pieces had to be lifted at the same time. We did loosen the old down bolts on it but we loosened the horizontal bolts holding the hold down mounting bracket. On each one we took one bolt out and left the other one loosely installed in place. That gave us some additional clearance and we did not have to worry about spinning vertical bolts in the plywood floor. The key to doing this is to leave the remaining bolt as loose as possible with the nut still it. Then on reassembly use a centering punch (I think the tool is called a drift tool) in the open bolt hole to hold the bracket in place while you tighten the first (never removed) bolt.

So quit over thinking the project and just do it. Or take it to Jim Bounds and have him do it. It is a good time of year to go to Florida.


Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana
Re: [GMCnet] Body pads on a 78' [message #269564 is a reply to message #269562] Tue, 13 January 2015 10:05 Go to previous messageGo to next message
Jp Benson is currently offline  Jp Benson   United States
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That's a good question Bob. It's been troubling to my own "inner engineer" as well. It's usually not a good thing to raise the Cg of a vehicle. Doing a frame off resto-mod I chose to replace all the rubber separating the body and frame. Original front and rear rubber Isolators are available but only at significant cost. So I used aftermarket Isolators that require a 7/8" spacer which is 3/8" taller than the original. So I used 7/8" pads except in the reinforced areas adjacent to the rear wheel wells where there is less room. When I lowered the body to the frame the pads and Isolators settled at pretty much the same level. Then I just snugged the bolts holding the Isolators.

As to your question: I agree with Ken that the amount of flexing involved is negligible given the length and design of the body. But also consider that rubber will compress more where there is greater load. To what degree this compensates for body flexing I can't say. GM engineers in their wisdom designed the aluminum floor cross-members such that they bow over time due to the weight of the body being cantilevered on the outer portion of the cross-member. Using thicker body pads should compensate for the resultant body sag.

It's interesting that JimB (and others) are able to install 1/2" pads without loosening the four hold down clamps connected to the floor boards. There must be enough play in those clamps to allow this. Otherwise I doubt one could flex the cross-member enough to insert a 1/2" pad. Not without damage anyway. What I don't know is if the original factory design allowed for play in the body hold down clamps or there is play due to compression of the original pads. Maybe someone out there knows the answer...

JP
Re: [GMCnet] Body pads on a 78' [message #269574 is a reply to message #269469] Tue, 13 January 2015 10:53 Go to previous messageGo to next message
JohnL455 is currently offline  JohnL455   United States
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Bob I couldn't agree with you more. No matter what car forum I vist even the C4 ZR1 guys, there is this thinking that more and bigger is better. More fuel pressure, colder thermostats, more ZDDP and on and on. They all know more than the GM engineers and have no understanding of how systems interact as a complete vehicle package. The body pads do need to work in concert with the body mounts. The body mounts should not be in Pull apart mode as the pads are so thick. Same as when the different divisions taylored the suspension to get their ride where they liked it for their brand. Of course rubber has a life span and 40+years is 3 lifespans. So they do need replacing with a similar thicknes when loaded material. The only way I can see improving this is that since rubbber compounds have changed in the 50 years since the GMC was first drawn, there might be a better suited replacement material. I'd have to research this but there are shock and energy absorbing compounds now that might work. Sort of the opposite of the Whamo Superball where you drop it and it bounces as much as a handfull of bread dough. The trick would be to combine that with the same durometer rating ( or more precisely the same ammount of dimensional compression under load) as the original in the same thickness as the original.

John Lebetski
Woodstock, IL
77 Eleganza II
Re: [GMCnet] Body pads on a 78' [message #269579 is a reply to message #269552] Tue, 13 January 2015 12:22 Go to previous messageGo to next message
BobDunahugh is currently offline  BobDunahugh   United States
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John. I like the idea of finding a compound that has more energy absorbing characteristics. That has alot of merit.
Ken does have a point that the frame, and body move, and flex alot. And GM knew that. I just question the idea of adding another element of flex into the GM design. And yes. We all have a tendency to over think things here. But that's were new, and interesting ideas come from. To me. This is like the 1 ton discussion. I've installed 2 on other GMC's. Inexpensive way to replace alot of bad parts. Good simple way to solve a problem. I just don't like the geometry change to the suspension. The only problem with the original set up was the bore for the bearings. So I put reworked knuckles on with grease fittings. So that problem is now solve for my life time. We just have to hear all sides. And do what seems right to satisfy our own comfort levels. Bob Dunahugh 78 Royale Member GMCMI

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Re: [GMCnet] Body pads on a 78' [message #269606 is a reply to message #269579] Tue, 13 January 2015 15:38 Go to previous messageGo to next message
Ken Burton is currently offline  Ken Burton   United States
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BobDunahugh wrote on Tue, 13 January 2015 12:22




John. I like the idea of finding a compound that has more energy absorbing characteristics. That has alot of merit.
Ken does have a point that the frame, and body move, and flex alot. And GM knew that. I just question the idea of adding another element of flex into the GM design. And yes. We all have a tendency to over think things here. But that's were new, and interesting ideas come from. To me. This is like the 1 ton discussion. I've installed 2 on other GMC's. Inexpensive way to replace alot of bad parts. Good simple way to solve a problem. I just don't like the geometry change to the suspension. The only problem with the original set up was the bore for the bearings. So I put reworked knuckles on with grease fittings. So that problem is now solve for my life time. We just have to hear all sides. And do what seems right to satisfy our own comfort levels. Bob Dunahugh 78 Royale Member GMCMI


Bob,

I wasn't picking on anyone with my "over thinking" comment. I was just trying to point our that many people were making this project harder than it really is. When I first did my coach I did the same thing until Colonel Ken got on my case and pointed out what I was doing or thinking wrong. The flat slightly rounded crow bar that he suggested was the real trick to getting out the old ones. Mine on my 1976 coach were the thick (probably 5/8") ones unlike the earlier thin ones on Dan's and Blaine's coaches. Mine had had been squished down to around 1/4" or less and some were missing. Restoring it to 5/8" allowed more room for air cleaner height and also made room for the previously squished gas, air, and propane lines again.

I just wanted to re-enforce what Jim Bounds and Colonel Ken had suggested. They both usually know what they are talking about.


Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana

[Updated on: Tue, 13 January 2015 15:40]

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Re: [GMCnet] Body pads on a 78' [message #269608 is a reply to message #269469] Tue, 13 January 2015 16:01 Go to previous messageGo to next message
RF_Burns is currently offline  RF_Burns   Canada
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Well I'm sorry I put my 2 cents worth in here, I was just trying to make others aware of my experience.

I can't see where that body is suppose to flex enough to get the pads changed. My frame just rode up with the body till something in it gave way. Now I have waves in the lower SMC now and a cracked open seam on the upper aluminum.





Bruce Hislop
ON Canada
77PB, 455 Dick P. rebuilt, DynamicEFI EBL EFI & ESC.
1 ton front end
http://www.gmcmhphotos.com/photos/showphoto.php?photo=29001
My Staff says I never listen to them, or something like that
Re: [GMCnet] Body pads on a 78' [message #269611 is a reply to message #269608] Tue, 13 January 2015 16:10 Go to previous messageGo to next message
Daniel DeLuca is currently offline  Daniel DeLuca   United States
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Your not alone Bruce my body was not flexing for the new pads. Putting the coach on stands is an inconvenience but I'm not going anywhere soon. For me it's worth the peace of mind.

Dan

Sent from my iPhone

> On Jan 13, 2015, at 5:01 PM, Bruce Hislop wrote:
>
> Well I'm sorry I put my 2 cents worth in here, I was just trying to make others aware of my experience.
>
> I can't see where that body is suppose to flex enough to get the pads changed. My frame just rode up with the body till something in it gave way. Now
> I have waves in the lower SMC now and a cracked open seam on the upper aluminum.
>
>
>
>
> --
> Bruce Hislop
> ON Canada
> 77PB, 455 Dick P. rebuilt, DynamicEFI EBL EFI & ESC.
> Hubler 1 ton front end
> http://www.gmcmhphotos.com/photos/showphoto.php?photo=29001
> My Staff says I never listen to them, or something like that
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Re: [GMCnet] Body pads on a 78' [message #269613 is a reply to message #269608] Tue, 13 January 2015 16:21 Go to previous messageGo to next message
Ken Burton is currently offline  Ken Burton   United States
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RF_Burns wrote on Tue, 13 January 2015 16:01
Well I'm sorry I put my 2 cents worth in here, I was just trying to make others aware of my experience.

I can't see where that body is suppose to flex enough to get the pads changed. My frame just rode up with the body till something in it gave way. Now I have waves in the lower SMC now and a cracked open seam on the upper aluminum.




Bruce, Please do not take offence. I did not mean to pick on you or anyone else. Obviously your experience doing this was different than mine and should be expressed. I have no idea what happened on yours but your observations should be posted as a warning to others.

Ken B.


Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana
Re: [GMCnet] Body pads on a 78' [message #269631 is a reply to message #269579] Tue, 13 January 2015 20:53 Go to previous messageGo to next message
BobDunahugh is currently offline  BobDunahugh   United States
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I'm looking into finding a material that has more energy absorbing characteristics. I like that idea. We had some different points of view. That's good. A good point is that you need to check you're GMC. To see if all of them are in there proper places. I think there are 12? Can some one correct me if that's the wrong number. And as was stated. The thought of putting them in is much worse then the job itself. I've done it to two GMC's on the ground with a floor jack. The second one was under 90 min for all of them. Thanks to all for your input. Bob Dunahugh 78 Royale Member GMCMI

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Re: [GMCnet] Body pads on a 78' [message #269633 is a reply to message #269631] Tue, 13 January 2015 21:16 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
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Bob,

For the long one piece insulators see:

MM X-7525 / Section 2 - Frame / Page 2-5 / Figure 4 - Body Mountings

For the multi-piece insulators see:

MM X-7625 / Section 2 - Frame / Page 2-1 / Figure 1 - Body Mountings

If you don't have the manuals here's a link to Bdub's website where they can be found:

http://www.bdub.net/factory-manuals.html

I reckon it would be a hell of a lot simpler just to buy them from Bert & Faye:

http://www.bdub.net/curtis-unlimited/

Regards,
Rob M.
Sydney, Australia
AUS '75 Avion - The Blue Streak TZE365V100428
USA '75 Avion - Double Trouble TZE365V100426

-----Original Message-----
From: Bob Dunahugh

I'm looking into finding a material that has more energy absorbing characteristics. I like that idea. We had some different points
of view. That's good. A good point is that you need to check you're GMC. To see if all of them are in there proper places. I think
there are 12? Can some one correct me if that's the wrong number. And as was stated. The thought of putting them in is much worse
then the job itself. I've done it to two GMC's on the ground with a floor jack. The second one was under 90 min for all of them.
Thanks to all for your input. Bob Dunahugh 78 Royale Member GMCMI


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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: [GMCnet] Body pads on a 78' [message #269635 is a reply to message #269469] Tue, 13 January 2015 22:29 Go to previous messageGo to previous message
JohnL455 is currently offline  JohnL455   United States
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I probably over reacted earlier in my post after hearing how guys want to modify cars that should be left alone on the other forums and Wastebook. I think we are the best educated and most willing to help bunch right here. Bob I think it has to be a firm material in compression and sheer planes that abdorbs energy and I would think converts it to heat If all else fsils there's used tire sidewalls. They have been making new muffler hangers from dead tires forever, but that's old tech. The new stuff is used in equipment shock and vibration isolation.

John Lebetski
Woodstock, IL
77 Eleganza II
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