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Alumiweld, welding aluminum [message #268668] Thu, 01 January 2015 22:38 Go to next message
Ray R. is currently offline  Ray R.   United States
Messages: 26
Registered: December 2014
Location: Ladysmith, WI
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Junior Member
Has any one ever used Alumiweld brazing rod for aluminum. I picked some up from HF to patch screw holes in upper coach.

The PO had put 4 snaps around each window to hold window covers in place. I may be sorry but I plan on discarding the covers and need to remove the snaps from the body to prevent leaks. I will have the interior panels removed for insulation installation and now would be an ideal time to aluminum braze the holes shut. I saw some U-tubes on using the rods and was impressed. It melts at 750F, 390C. I hope to use a butane torch. I can get something hotter if I need to. I also plan checking the roof for unwanted holes before replacing the ceiling. I will need to remove the insulation from around the work areas. Is there something else that would work? JB weld?

Currently, it is not Ideal working conditions. 1 foot of snow on the coach, snowing and 3 degrees F below 0 tonight.

Thanks,
Ray R.


Ray R. 76 Edgemonte 26, 455. Refurbishing for fulltiming, Ladysmith, WI
Re: Alumiweld, welding aluminum [message #268669 is a reply to message #268668] Thu, 01 January 2015 23:00 Go to previous messageGo to next message
Bullitthead is currently offline  Bullitthead   United States
Messages: 1411
Registered: November 2013
Karma: 5
Senior Member
I've seen it on TV and had it demonstrated right in front of me, but the only time I was successful at using it was at the demonstration. When I tried it at home with my own torch and other materials, I could not develop the technique or the temperature control necessary. Ended up getting aluminum rods for arc welding and even then it was pretty rough looking when I got done. You definitely should practice on some scrap or similar material to get the technique right before working on the GMC. Make sure that you are working on aluminum, not FRP, BEFORE you hit it with a torch! Shocked

Terry Kelpien ASE Master Technician 73 Glacier 260 Smithfield, Va.
Re: [GMCnet] Alumiweld, welding aluminum [message #268670 is a reply to message #268668] Thu, 01 January 2015 23:04 Go to previous messageGo to next message
powerjon is currently offline  powerjon   United States
Messages: 2446
Registered: January 2004
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Senior Member
Ray,
You do not need to use an aluminum brazing rod to patch any screw holes in your coach. You will cause more damage than you're going to fix. Prepare the area to be repaired by sanding everything flat to the surface, I use JB Weld to fill the holes and then sand smooth and prime and paint. Using heat to repair can cause the aluminum to warp, blister the paint both inside and out and cause some fire issues.


or
http://tinyurl.com/qahkmrc

Standard JB Weld works just fine also!

JR Wright
78 Buskirk Stretch
75 Avion
Michigan

> On Jan 1, 2015, at 11:38 PM, Raymond Radwanski wrote:
>
> Has any one ever used Alumiweld brazing rod for aluminum. I picked some up from HF to patch screw holes in upper coach.
>
> The PO had put 4 snaps around each window to hold window covers in place. I may be sorry but I plan on discarding the covers and need to remove the
> snaps from the body to prevent leaks. I will have the interior panels removed for insulation installation and now would be an ideal time to aluminum
> braze the holes shut. I saw some U-tubes on using the rods and was impressed. It melts at 750F, 390C. I hope to use a butane torch. I can get
> something hotter if I need to. I also plan checking the roof for unwanted holes before replacing the ceiling. I will need to remove the insulation
> from around the work areas. Is there something else that would work? JB weld?
>
> Currently, it is not Ideal working conditions. 1 foot of snow on the coach, snowing and 3 degrees F below 0 tonight.
>
> Thanks,
> Ray R.
> --
> Ray R. 76 Edgemonte 26, 455. Refurbishing for fulltiming, Ladysmith, WI
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> GMCnet mailing list
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J.R. Wright
GMC GreatLaker
GMC Eastern States
GMCMI
78 30' Buskirk Stretch
75 Avion Under Reconstruction
Michigan
Re: Alumiweld, welding aluminum [message #268671 is a reply to message #268668] Thu, 01 January 2015 23:31 Go to previous messageGo to next message
Matt Colie is currently offline  Matt Colie   United States
Messages: 8547
Registered: March 2007
Location: S.E. Michigan
Karma: 7
Senior Member
Ray R. wrote on Thu, 01 January 2015 23:38
Has any one ever used Alumiweld brazing rod for aluminum. I picked some up from HF to patch screw holes in upper coach.

The PO had put 4 snaps around each window to hold window covers in place. I may be sorry but I plan on discarding the covers and need to remove the snaps from the body to prevent leaks. I will have the interior panels removed for insulation installation and now would be an ideal time to aluminum braze the holes shut. I saw some U-tubes on using the rods and was impressed. It melts at 750F, 390C. I hope to use a butane torch. I can get something hotter if I need to. I also plan checking the roof for unwanted holes before replacing the ceiling. I will need to remove the insulation from around the work areas. Is there something else that would work? JB weld?

Currently, it is not Ideal working conditions. 1 foot of snow on the coach, snowing and 3 degrees F below 0 tonight.

Thanks,
Ray R.

Ray,

I am a very competent welder and have been for many years.
If it were my coach, I would avoid welding on the aluminum skin up until I ran out of every other choice.
The problems is very simple, that welding rod will do a find rob to close a small hole in something like an aluminum radiator. (BTDT) But the shin thickness of the sides and roof of the coach will make control of the required temperature very difficult and outside - in the moving air - you won't have a snowball's change.
With an HF start TIG, Maybe....
You will probably meld the filler rod alloy when the skin is still too cold to get a true weld going and you will find out that you did not get a good weld when it leaks water......

Go with JBWeld or the like. Use a ball pein to make a depression around the hole and sand it so you have clean and course metal.

Then there is my standing curse.. If I am welding on a complete vehicle and I don't have someone standing by, I will set something I can't see aflame......

Matt




Matt & Mary Colie - Chaumière -'73 Glacier 23 - Members GMCMI, GMCGL, GMCES
Electronically Controlled Quiet Engine Cooling Fan with OE Rear Drum Brakes with Applied Control Arms
SE Michigan - Near DTW - Twixt A2 and Detroit
Re: Alumiweld, welding aluminum [message #268676 is a reply to message #268671] Fri, 02 January 2015 00:28 Go to previous messageGo to next message
Ray R. is currently offline  Ray R.   United States
Messages: 26
Registered: December 2014
Location: Ladysmith, WI
Karma: 0
Junior Member
All,
Thanks for all the tips. You have confirmed my doubts about using the product. A cold Epoxy of sorts makes more sense for this application. A lot safer also. I usually work alone without a spotter so I restrict my stick welding to a safe isolated area.
Thanks again.
Ray R.


Ray R. 76 Edgemonte 26, 455. Refurbishing for fulltiming, Ladysmith, WI
Re: Alumiweld, welding aluminum [message #268686 is a reply to message #268668] Fri, 02 January 2015 08:30 Go to previous messageGo to next message
armandminnie is currently offline  armandminnie   United States
Messages: 864
Registered: May 2009
Location: Marana, AZ
Karma: 2
Senior Member
I patched a bunch of holes in my roof from an old awning and around the windshield using countersunk aluminum rivets and body filler. I countersunk the holes using a 1/4" drill bit, installed the rivets and then covered them with Metal-to-Metal from Evercoat. It was fast and easy.

Armand Minnie
Marana, AZ
'76 Eleganza II TZE166V103202
visit my gmc blog
click here to visit gmcws.org
Re: Alumiweld, welding aluminum [message #268687 is a reply to message #268668] Fri, 02 January 2015 08:36 Go to previous message
lqqkatjon is currently offline  lqqkatjon   United States
Messages: 2324
Registered: October 2010
Location: St. Cloud, MN
Karma: 5
Senior Member
Just a suggestion....have not tried it myself.

http://www.amazon.com/West-System-650K-Flex-Epoxy/dp/B002IZJ6E6/ref=sr_1_1?ie=UTF8&qid=1420209351&sr=8-1&keywords=west+systems+aluminum+ep oxy



Jon Roche 75 palm beach EBL EFI, manny headers, Micro Level, rebuilt most of coach now. St. Cloud, MN http://lqqkatjon.blogspot.com/
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