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[GMCnet] High EGT [message #264268] Wed, 15 October 2014 06:41 Go to previous message
Ken Henderson is currently offline  Ken Henderson   United States
Messages: 8726
Registered: March 2004
Location: Americus, GA
Karma:
Senior Member
Just ran across a possible explanation for my Cad 500's high EGT's in an
article by Roger Zerkle in Ultra-Flight magazine. He's specifically
addressing 2-stroke engine, but the principle seems applicable:

-------------------------------------------------------------------------------------------
The most common, and misunderstood, condition affecting EGT is engine

loading. If the engine is not loaded sufficiently, it will run high EGTs.
If the

mixture is richened, the EGTs will go up, rather than down. A lightly loaded

engine can be enriched to the point that it will barely run, and still have
high

EGTs. The explanation is found in one of Newton's laws. Simply stated, it
says

that energy cannot be created, nor destroyed.

When we burn a fuel-air mixture inside our engine, we are converting
chemical

energy into heat energy. When applying the pressure created by the
expansion of

the burning gasses inside the combustion chamber, to a movable piston, we
are

converting a portion of the heat energy to mechanical energy. The heat
energy

not used in turning the crankshaft is given off through the exhaust and the

engine cooling system. If we add all this up, it would equal the amount of
energy

present in the fuel before it was introduced into the engine.

So it would be correct to assume that, for the same amount of fuel-air
mixture

being burned in the combustion chamber, if less heat energy is being
utilized to

turn the propeller, then more heat energy will be going out the exhaust. In
other

words, a lightly loaded engine, will throw considerably more heat out of the

exhaust than the same engine, with the same throttle setting, carrying a
heavier

load. So, not only will a heavier loaded two-stroke engine have lower EGTs,
but

the engine will produce more power for the same amount of fuel burned. If a

lightly loaded engine, with a high EGT, has the mixture enriched, the extra
fuel
will go out the exhaust, increasing the EGT even more.
-------------------------------------------------------------------------------------------

​I have noticed that I don't get higher EGT's when climbing hills, though I
don't recall seeing lower readings. ​I've always thought that I could
re-install a 3.07 final drive with the Cad 500; now I think I SHOULD -- at
least for a trial. This also plays well with a comment Doc Frohmader made
to me about engine loading and wasted energy out the exhaust.

Ken H.
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Ken Henderson
Americus, GA
www.gmcwipersetc.com
Large Wiring Diagrams
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