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[GMCnet] Great Fan Clutch Info [message #263236] Thu, 02 October 2014 22:56 Go to next message
BobDunahugh is currently offline  BobDunahugh   United States
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I was having problems with 2 new Hayden sever duty clutch's not disengaging my engine fan. That's the one that is suggested in our parts book. I've never had problems with their products. And why was there a standard duty, heavy duty, and a sever duty listed in our parts book. The stock GMC fan has 7 blades, and a 2.25 inch pitch. It rotates at a fixed ratio to the crankshaft. So the clutch load is constant to the crank speed. The clutch has 2 operating conditions. Engaged. Or disengaged. Nothing else. And the engaged operation is based on the temperature of the air coming from the radiator to the coil spring on the front side of the unit. This spring tells the clutch what needs to be done for proper engine cooling. So. Back to my question. What can the sever duty do the the heavy duty can't. As the unit just turns the fan blade on, or off. Duty cycle shouldn't be the issue. It's a fluid type clutch. And, these units just don't turn on, or off that off ton in our type of
service. In my mind. I was missing something.So I called Hayden. What I found out was that for our size, and number of blades. It goes like this. A 2.00 inch pitch blade would require their standard duty unit. A 2.25 inch pitch blade requires their heavy duty unit. And the 2.50 inch pitch would require their sever duty unit. He stated that if you put a sever duty unit on the 2.25 pitch blade that we have. ( Remember. That sever duty unit was designed for the load of the 2.5 inch pitch blade. ) The sever duty clutch unit can encounter problems having enough load to properly disengage. So to have the fan pull more air. Go to a 2.5 inch pitch blade . And then use the sever duty clutch unit. In short. The heavy duty unit should be use for our fan blades that have the 2.25 inch pitch fan. No others.Bob Dunahugh
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Re: [GMCnet] Great Fan Clutch Info [message #263245 is a reply to message #263236] Fri, 03 October 2014 01:50 Go to previous messageGo to next message
sgltrac is currently offline  sgltrac   United States
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Nice chunk of research/info Bob. Consider it flagged.

Todd Sullivan

Sully
77 royale
Seattle

> On Oct 2, 2014, at 8:56 PM, Bob Dunahugh wrote:
>
> I was having problems with 2 new Hayden sever duty clutch's not disengaging my engine fan. That's the one that is suggested in our parts book. I've never had problems with their products. And why was there a standard duty, heavy duty, and a sever duty listed in our parts book. The stock GMC fan has 7 blades, and a 2.25 inch pitch. It rotates at a fixed ratio to the crankshaft. So the clutch load is constant to the crank speed. The clutch has 2 operating conditions. Engaged. Or disengaged. Nothing else. And the engaged operation is based on the temperature of the air coming from the radiator to the coil spring on the front side of the unit. This spring tells the clutch what needs to be done for proper engine cooling. So. Back to my question. What can the sever duty do the the heavy duty can't. As the unit just turns the fan blade on, or off. Duty cycle shouldn't be the issue. It's a fluid type clutch. And, these units just don't turn on, or off that off ton in our type
of
> service. In my mind. I was missing something.So I called Hayden. What I found out was that for our size, and number of blades. It goes like this. A 2.00 inch pitch blade would require their standard duty unit. A 2.25 inch pitch blade requires their heavy duty unit. And the 2.50 inch pitch would require their sever duty unit. He stated that if you put a sever duty unit on the 2.25 pitch blade that we have. ( Remember. That sever duty unit was designed for the load of the 2.5 inch pitch blade. ) The sever duty clutch unit can encounter problems having enough load to properly disengage. So to have the fan pull more air. Go to a 2.5 inch pitch blade . And then use the sever duty clutch unit. In short. The heavy duty unit should be use for our fan blades that have the 2.25 inch pitch fan. No others.Bob Dunahugh
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Sully 77 Royale basket case. Future motorhome land speed record holder(bucket list) Seattle, Wa.
Re: [GMCnet] Great Fan Clutch Info [message #263255 is a reply to message #263236] Fri, 03 October 2014 08:58 Go to previous messageGo to next message
Ray Erspamer is currently online  Ray Erspamer   United States
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Location: Milwaukee Wisconsin
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Great info, makes perfect sense!

On Thu, Oct 2, 2014 at 10:56 PM, Bob Dunahugh wrote:
> I was having problems with 2 new Hayden sever duty clutch's not disengaging my engine fan. That's the one that is suggested in our parts book. I've never had problems with their products. And why was there a standard duty, heavy duty, and a sever duty listed in our parts book. The stock GMC fan has 7 blades, and a 2.25 inch pitch. It rotates at a fixed ratio to the crankshaft. So the clutch load is constant to the crank speed. The clutch has 2 operating conditions. Engaged. Or disengaged. Nothing else. And the engaged operation is based on the temperature of the air coming from the radiator to the coil spring on the front side of the unit. This spring tells the clutch what needs to be done for proper engine cooling. So. Back to my question. What can the sever duty do the the heavy duty can't. As the unit just turns the fan blade on, or off. Duty cycle shouldn't be the issue. It's a fluid type clutch. And, these units just don't turn on, or off that off ton in our type
of
> service. In my mind. I was missing something.So I called Hayden. What I found out was that for our size, and number of blades. It goes like this. A 2.00 inch pitch blade would require their standard duty unit. A 2.25 inch pitch blade requires their heavy duty unit. And the 2.50 inch pitch would require their sever duty unit. He stated that if you put a sever duty unit on the 2.25 pitch blade that we have. ( Remember. That sever duty unit was designed for the load of the 2.5 inch pitch blade. ) The sever duty clutch unit can encounter problems having enough load to properly disengage. So to have the fan pull more air. Go to a 2.5 inch pitch blade . And then use the sever duty clutch unit. In short. The heavy duty unit should be use for our fan blades that have the 2.25 inch pitch fan. No others.Bob Dunahugh
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Ray Erspamer
78 Royale - "The Great Lakes Eagle"
Center Kitchen TZE368V101144
Wauwatosa, Wisconsin 53226
Email: 78GMCRoyale@gmail.com
414-484-9431
Web Site: http://ray-lisa.page.tl/
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Ray Erspamer 78 GMC Royale Center Kitchen 403, 3.70 Final Drive Holley Sniper Quadrajet EFI System, Holley Hyperspark Ignition System 414-484-9431
Re: [GMCnet] Great Fan Clutch Info [message #263269 is a reply to message #263236] Fri, 03 October 2014 11:10 Go to previous messageGo to next message
Ken Burton is currently offline  Ken Burton   United States
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I did a similar research about 8 years ago and in the end reached the same conclusions. The one additional factor was except by their design the Hayden also turned on at a lower temperature. When I discussed this with their engineer, Hayden confirmed the lower turn on temperature and bragged that this is what made their product better. I went through three "Severe Duty" and two "Heavy Duty" Hayden clutches before discovering the problem. Hayden Engineering wanted me to modify the temperature sensing coil on the front with a Dremel tool to fix their design problem. At that point I refused and went to AC Delco.

Working with AC Delco Engineers I found exactly what you stated.

Three types of clutches. Standard Duty, Heavy Duty, and Severe duty. Our coached came with the Heavy Duty clutch driving a 19" fan The pitch I do not remember but I thought it was 2".

AC Delco asked for the size of the fan an pitch on my GMC. Based on those measurements and later confirmed through some old documentation, they found that "Heavy Duty" fan was the one to use. When I asked about the 15-4644 "Severe Duty" clutch, they stated the 15-4644 "Severe Duty" clutch was for a 2" larger diameter and 1/2" higher pitch fan than we use. They also stated that it needs a minimum of two, 1/2" fan belts to drive it. We are using two or three, 7/16" belts. on the GMC.

Steve Ferguson did some testing of fan clutches a few years back but never tested the actual AC Delco recommended clutch. He tested primarily the AC and Hayden "Severe Duty" clutches. He also used a 1/4 or 1/2 horsepower motor to drive them and never got the clutches up to engine operating speed. He did some good work but in my opinion it did not go far enough to reach a conclusion that applied to real world GMC operation. I'll leave it at that.


Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana
Re: [GMCnet] Great Fan Clutch Info [message #263277 is a reply to message #263236] Fri, 03 October 2014 12:57 Go to previous messageGo to next message
Ray Erspamer is currently online  Ray Erspamer   United States
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Location: Milwaukee Wisconsin
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Ken, what's the AC Delco number for the Heavy Duty Clutch that you use?


Sent on a Sprint Samsung Galaxy S® III

-------- Original message --------From: Ken Burton Date:10/03/2014 11:10 AM (GMT-06:00) To: gmclist@temp.gmcnet.org Subject: Re: [GMCnet] Great Fan Clutch Info
I did a similar research about 8 years ago and in the end reached the same conclusions. The one additional factor was except by their design the
Hayden also turned on at a lower temperature. When I discussed this with their engineer, Hayden confirmed the lower turn on temperature and bragged
that this is what made their product better. I went through three "Severe Duty" and two "Heavy Duty" Hayden clutches before discovering the problem.
Hayden Engineering wanted me to modify the temperature sensing coil on the front with a Dremel tool to fix their design problem. At that point I
refused and went to AC Delco.

Working with AC Delco Engineers I found exactly what you stated.

Three types of clutches. Standard Duty, Heavy Duty, and Severe duty. Our coached came with the Heavy Duty clutch driving a 19" fan The pitch I do
not remember but I thought it was 2".

AC Delco asked for the size of the fan an pitch on my GMC. Based on those measurements and later confirmed through some old documentation, they found
that "Heavy Duty" fan was the one to use. When I asked about the 15-4644 "Severe Duty" clutch, they stated the 15-4644 "Severe Duty" clutch was for a
2" larger diameter and 1/2" higher pitch fan than we use. They also stated that it needs a minimum of two, 1/2" fan belts to drive it. We are using
two or three, 7/16" belts. on the GMC.

Steve Ferguson did some testing of fan clutches a few years back but never tested the actual AC Delco recommended clutch. He tested primarily the AC
and Hayden "Severe Duty" clutches. He also used a 1/4 or 1/2 horsepower motor to drive them and never got the clutches up to engine operating speed.
He did some good work but in my opinion it did not go far enough to reach a conclusion that applied to real world GMC operation. I'll leave it at
that.
--
Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana
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Ray Erspamer 78 GMC Royale Center Kitchen 403, 3.70 Final Drive Holley Sniper Quadrajet EFI System, Holley Hyperspark Ignition System 414-484-9431
[GMCnet] Fan Clutch Info that I got from Hayden [message #284038 is a reply to message #263236] Wed, 05 August 2015 13:32 Go to previous messageGo to next message
BobDunahugh is currently offline  BobDunahugh   United States
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I was having problems with 2 new Hayden sever duty clutch's not disengaging my engine fan. That's the one that is suggested in our parts book. I've never had problems with their products. And why was there a standard duty, heavy duty, and a sever duty listed in our parts book. The stock GMC fan has 7 blades, and a 2.25 inch pitch. It rotates at a fixed ratio to the crankshaft. So the clutch load is constant to the crank speed. The clutch has 2 operating conditions. Engaged. Or disengaged. Nothing else. And the engaged operation is based on the temperature of the air coming from the radiator to the coil spring on the front side of the unit. This spring tells the clutch what needs to be done for proper engine cooling. So. Back to my question. What can the sever duty do the the heavy duty can't. As the unit just turns the fan blade on, or off. Duty cycle shouldn't be the issue. It's a fluid type clutch. And, these units just don't turn on, or off that off ton in our type of service. In my mind. I was missing something.So I called Hayden. What I found out was that for our size, and number of blades. It goes like this. A 2.00 inch pitch blade would require their standard duty unit. A 2.25 inch pitch blade requires their heavy duty unit. And the 2.50 inch pitch would require their sever duty unit. He stated that if you put a sever duty unit on the 2.25 pitch blade that we have. ( Remember. That sever duty unit was designed for the load of the 2.5 inch pitch blade. ) The sever duty clutch unit can encounter problems having enough load to properly disengage. So to have the fan pull more air. Go to a 2.5 inch pitch blade . And then use the sever duty clutch unit. In short. The heavy duty unit should be use for our fan blades that have the 2.25 inch pitch fan. No others.Bob Dunahugh
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Re: [GMCnet] Fan Clutch Info that I got from Hayden [message #284052 is a reply to message #284038] Wed, 05 August 2015 15:40 Go to previous messageGo to next message
Bob de Kruyff   United States
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Location: Chandler, AZ
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Senior Member
BobDunahugh wrote on Wed, 05 August 2015 12:32






I was having problems with 2 new Hayden sever duty clutch's not disengaging my engine fan. That's the one that is suggested in our parts book. I've never had problems with their products. And why was there a standard duty, heavy duty, and a sever duty listed in our parts book. The stock GMC fan has 7 blades, and a 2.25 inch pitch. It rotates at a fixed ratio to the crankshaft. So the clutch load is constant to the crank speed. The clutch has 2 operating conditions. Engaged. Or disengaged. Nothing else. And the engaged operation is based on the temperature of the air coming from the radiator to the coil spring on the front side of the unit. This spring tells the clutch what needs to be done for proper engine cooling. So. Back to my question. What can the sever duty do the the heavy duty can't. As the unit just turns the fan blade on, or off. Duty cycle shouldn't be the issue. It's a fluid type clutch. And, these units just don't turn on, or off that off ton in our type of service. In my mind. I was missing something.So I called Hayden. What I found out was that for our size, and number of blades. It goes like this. A 2.00 inch pitch blade would require their standard duty unit. A 2.25 inch pitch blade requires their heavy duty unit. And the 2.50 inch pitch would require their sever duty unit. He stated that if you put a sever duty unit on the 2.25 pitch blade that we have. ( Remember. That sever duty unit was designed for the load of the 2.5 inch pitch blade. ) The sever duty clutch unit can encounter problems having enough load to properly disengage. So to have the fan pull more air. Go to a 2.5 inch pitch blade . And then use the sever duty clutch unit. In short. The heavy duty unit should be use for our fan blades that have the 2.25 inch pitch fan. No others.Bob Dunahugh
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That seems to coincide with what I am seeing. When my last clutch gave up, I pulled out my severe duty Hayden that I tried years ago. I had to go on a hot weather trip and had no time to fool around. I found that the clutch would rarely disengage. One time when I kicked down the transmission to pass someone, I noticed the sudden rise in engine speed made the clutch finally disengage. After that, it came on again when climbing a hill (it was 110 outside). When it wouldn't disengage, I put it in neutral, blipped the throttle, and it disengaged. Because it is so hot right now, I can live with a fan that at least comes on when it has to. This fall I will try the heavy duty unit. BTW, this Hayden says made in USA.


Bob de Kruyff
78 Eleganza
Chandler, AZ
Re: [GMCnet] Great Fan Clutch Info [message #284058 is a reply to message #263236] Wed, 05 August 2015 17:18 Go to previous messageGo to next message
JohnL455 is currently offline  JohnL455   United States
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I agree with all above except that I think there are more conditions than just pure engaged or disengaged as the valve is variable as turned by the bimetalic spring. Once the fluid has redistributed on a cold engine start, the maximum free wheel slip will occur at idle. If you let the vehicle idle you will see how slowly fan is turning. Easily stopped with your hand ( not recommended) Then after engine is idling but at opperating temp, the fan will start to pick up speed, and since at idle (low power transmission) will approach somewhere below water pump speed. However if you rev the engine it will only pickup moderate speed and then slip to a limited speed for that moderate temp. Turn on the AC and after a few mins reving the engine will move more air. There is then the HOT fully engaged scenario in which most power is transmitted with less slip, roar can be heard but still will slip over a certain engine RPM to limit fan tip speed. This max condition usually only happens in high heat after long stop and go traffic, after a few mins of climbing a long grade, or after sudden slow down after long highway road load due to lack of natural road air flow. This has been my observation on many, many air conditioned GM cars over the years. The different dutys of clutch will move the thresholds but also if overspeced will not go to the 'disengaged' state as mentioned In previous post.

John Lebetski
Woodstock, IL
77 Eleganza II
Re: [GMCnet] Great Fan Clutch Info [message #284060 is a reply to message #284058] Wed, 05 August 2015 17:41 Go to previous messageGo to next message
James Hupy is currently offline  James Hupy   United States
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I have installed too many fan clutches on GMC motor homes to tally them up.
Gen you wine GM good wrench used to be made by Delphi in the USA. Then,
for a while after Delphi reorganized, GM outsourced them to Mexico. Still
pretty high quality. Then, along comes Hayden, initially made in the USA,
still fairly high quality control. Then, the stuff hit the fan, clutch that
is. Off shore became the name of the game. You will find Hayden fan
clutches in a box clearly marked "made in usa" and upon opening the box,
find them marked otherwise. Mexico, Taiwanese, China, and others as well.
Quality all over the map. The last one I installed did not have an exposed
coil spring, but instead had a yellow zinc coated metal plate. That one is
marked made in usa. Hayden made it for Auto Zone. It was a replacement
under warranty. It is going to be a crap shoot now and in the future on
parts. If you have a clutch that is working more or less right, drive it
until it no longer works. If you have a working clutch and it locks up a
bearing or makes a rumbling noise, some of them can be replaced. Better to
sleep with the devil you know. What you get might be worse.
Steve F. is way ahead of me in fan clutch replacement. He knows a lot about
them. Don't see him on gmcnet much, but I am told he is on Facebook. He
has tested dozens of them.
Jim Hupy
On Aug 5, 2015 3:19 PM, "John R. Lebetski" wrote:

> I agree with all above except that I think there are more conditions than
> just pure engaged or disengaged as the valve is variable as turned by the
> bimetalic spring. Once the fluid has redistributed on a cold engine
> start, the maximum free wheel slip will occur at idle. If you let the
> vehicle
> idle you will see how slowly fan is turning. Easily stopped with your hand
> ( not recommended) Then after engine is idling but at opperating temp, the
> fan will start to pick up speed, and since at idle (low power
> transmission) will approach somewhere below water pump speed. However if
> you rev the
> engine it will only pickup moderate speed and then slip to a limited speed
> for that moderate temp. Turn on the AC and after a few mins reving the
> engine will move more air. There is then the HOT fully engaged scenario in
> which most power is transmitted with less slip, roar can be heard but still
> will slip over a certain engine RPM to limit fan tip speed. This max
> condition usually only happens in high heat after long stop and go traffic,
> after
> a few mins of climbing a long grade, or after sudden slow down after long
> highway road load due to lack of natural road air flow. This has been my
> observation on many, many air conditioned GM cars over the years. The
> different dutys of clutch will move the thresholds but also if overspeced
> will
> not go to the 'disengaged' state as mentioned In previous post.
> --
> John Lebetski
> Woodstock, IL
> 77 Eleganza II
> Source America First
>
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Re: [GMCnet] Great Fan Clutch Info [message #284091 is a reply to message #284058] Wed, 05 August 2015 23:10 Go to previous messageGo to next message
Bob de Kruyff   United States
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Location: Chandler, AZ
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Senior Member
JohnL455 wrote on Wed, 05 August 2015 16:18
I agree with all above except that I think there are more conditions than just pure engaged or disengaged as the valve is variable as turned by the bimetalic spring. Once the fluid has redistributed on a cold engine start, the maximum free wheel slip will occur at idle. If you let the vehicle idle you will see how slowly fan is turning. Easily stopped with your hand ( not recommended) Then after engine is idling but at opperating temp, the fan will start to pick up speed, and since at idle (low power transmission) will approach somewhere below water pump speed. However if you rev the engine it will only pickup moderate speed and then slip to a limited speed for that moderate temp. Turn on the AC and after a few mins reving the engine will move more air. There is then the HOT fully engaged scenario in which most power is transmitted with less slip, roar can be heard but still will slip over a certain engine RPM to limit fan tip speed. This max condition usually only happens in high heat after long stop and go traffic, after a few mins of climbing a long grade, or after sudden slow down after long highway road load due to lack of natural road air flow. This has been my observation on many, many air conditioned GM cars over the years. The different dutys of clutch will move the thresholds but also if overspeced will not go to the 'disengaged' state as mentioned In previous post.

I agree--on my last trip. I noticed that once in a while I could faintly hear the fan spinning but not fully on.


Bob de Kruyff
78 Eleganza
Chandler, AZ
Re: [GMCnet] Great Fan Clutch Info [message #284095 is a reply to message #284091] Thu, 06 August 2015 01:02 Go to previous messageGo to next message
Ken Burton is currently offline  Ken Burton   United States
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OK guys, I retype this one more time. I posted all of this here and more several years ago. Here is the abbreviated version.

I went though this Hayden thing many years back and after testing a total of 6 different Hayden heavy duty and severe duty clutches sent to me by Hayden Engineering, Hayden finally admitted to me that they changed the turn on temperature of their clutches. They actually bragged about the difference of their engagement temperature. The result is the clutch when installed in a GMC seldom turns off.

At that point they asked me to modify the front spring in their clutch to increase the engagement temperature. I had had enough and at Denny Allen's recommendation went to AC Delco heavy duty (not severe duty) clutch. I also talked with AC Delco and supplied them the OEM GM part number. The engineer requested the size and pitch of the fan which I got from Denny. With that information AC Delco engineering recommended the use of the heavy Duty clutch. I installed one and have never had a problem since them.

The major difference between heavy duty and severe duty clutches is the rpm that the clutch spins at when engaged.

Steve did do some clutch testing a few years back but he never tested the OEM spec heavy duty clutch.

I still had those 6 "free" Hayden clutches around here a couple years ago. I do not remember if I trashed them or not.



Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana
Re: [GMCnet] Great Fan Clutch Info [message #284116 is a reply to message #284095] Thu, 06 August 2015 09:37 Go to previous messageGo to next message
Bob de Kruyff   United States
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Senior Member
Ken Burton wrote on Thu, 06 August 2015 00:02
OK guys, I retype this one more time. I posted all of this here and more several years ago. Here is the abbreviated version.

I went though this Hayden thing many years back and after testing a total of 6 different Hayden heavy duty and severe duty clutches sent to me by Hayden Engineering, Hayden finally admitted to me that they changed the turn on temperature of their clutches. They actually bragged about the difference of their engagement temperature. The result is the clutch when installed in a GMC seldom turns off.

At that point they asked me to modify the front spring in their clutch to increase the engagement temperature. I had had enough and at Denny Allen's recommendation went to AC Delco heavy duty (not severe duty) clutch. I also talked with AC Delco and supplied them the OEM GM part number. The engineer requested the size and pitch of the fan which I got from Denny. With that information AC Delco engineering recommended the use of the heavy Duty clutch. I installed one and have never had a problem since them.

The major difference between heavy duty and severe duty clutches is the rpm that the clutch spins at when engaged.

Steve did do some clutch testing a few years back but he never tested the OEM spec heavy duty clutch.

I still had those 6 "free" Hayden clutches around here a couple years ago. I do not remember if I trashed them or not.


All things seem to point to the heavy duty version as the best choice. I've gotten pretty good at switching them (at least on a 403). I can reach down, remove the 4 nuts holding the fan hub to the water pump and extract the whole fan assembly out in one piece. It was much easier with the original upper radiator hose, but with the new hose with "better routing", I have to pull the hose off the thermostat housing and lose a bit of coolant. I'd like to evaluate it while things are still good and hot in Phoenix.


Bob de Kruyff
78 Eleganza
Chandler, AZ
Re: [GMCnet] Great Fan Clutch Info [message #284122 is a reply to message #263236] Thu, 06 August 2015 10:54 Go to previous messageGo to next message
George Beckman is currently offline  George Beckman   United States
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BobDunahugh wrote on Thu, 02 October 2014 20:56
The heavy duty unit should be use for our fan blades that have the 2.25 inch pitch fan. No others.Bob Dunahugh


Thanks to all who have and continue to work on this. I am happy to report that I put the Hayden heavy duty unit on and so far it has worked one time in a row.


'74 Eleganza, SE, Howell + EBL
Best Wishes,
George
Re: [GMCnet] Great Fan Clutch Info [message #284160 is a reply to message #263236] Thu, 06 August 2015 20:25 Go to previous messageGo to next message
JohnL455 is currently offline  JohnL455   United States
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Once in a row is better than nonce in a row.

John Lebetski
Woodstock, IL
77 Eleganza II
Re: [GMCnet] Great Fan Clutch Info [message #284166 is a reply to message #284122] Thu, 06 August 2015 21:43 Go to previous message
Ken Burton is currently offline  Ken Burton   United States
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Senior Member
Two of the six failing Hayden clutches I went through were their heavy duty versions. They suffered from the save early turn on or failure to turn off problem as their severe duty ones experienced. I actually had their heavy duty one installed when they asked me to modify the engagement sensing bi-metal spring.

Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana
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