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Charging system check out [message #237200] Thu, 23 January 2014 17:49 Go to next message
gbarrow2 is currently offline  gbarrow2   United States
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Thanks to Ken B. for developing and Gene for posting the flow chart on the 49'er blog.

The test is to see how many different opinions can be generated from one set of data.

Using Ken's flow chart:
Engine running headlights on
Alt terminal on isolator=14.33v
Eng batt terminal = 14.31v
House batt terminal = 13.55v

Engine off lights off:
Alt terminal = 13.13v
Eng batt = 13.12v
House batt = 12.89v

I'm going through this exercise because of the voltage reading on the Alt Terminal when the engine is not running!

Seems to me it should be zero with the engine off. I assume the isolator has gone south and is keeping the Alt and Engine batt connected.

Other possibilities or problems??

Thanks for input


Gene Barrow
Lake Almanor, Ca.
1976 Palm Beach
Re: Charging system check out [message #237202 is a reply to message #237200] Thu, 23 January 2014 18:02 Go to previous messageGo to next message
Matt Colie is currently offline  Matt Colie   United States
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gbarrow wrote on Thu, 23 January 2014 18:49

Thanks to Ken B. for developing and Gene for posting the flow chart on the 49'er blog.

The test is to see how many different opinions can be generated from one set of data.

Using Ken's flow chart:
Engine running headlights on
Alt terminal on isolator=14.33v
Eng batt terminal = 14.31v
House batt terminal = 13.55v

Engine off lights off:
Alt terminal = 13.13v
Eng batt = 13.12v
House batt = 12.89v

I'm going through this exercise because of the voltage reading on the Alt Terminal when the engine is not running!

Seems to me it should be zero with the engine off. I assume the isolator has gone south and is keeping the Alt and Engine batt connected.

Other possibilities or problems??

Thanks for input

Gene,
There are those that will say this does not happen. I will agree it is rare, but it is one of the two possible failures of diode. Your engine side diode has "gone solid". There are two possible repairs, you can replace the isolator unit or tie across it with a combiner to get a full density charge on the house bank.

Before the depression, I would replace about an half dozen isolators a season. One would have a solid diode and the others were burned open. Combiner failures happen too, but there are fewer in the fleet.

Matt


Matt & Mary Colie - Chaumière -'73 Glacier 23 - Members GMCMI, GMCGL, GMCES
Electronically Controlled Quiet Engine Cooling Fan with OE Rear Drum Brakes with Applied Control Arms
SE Michigan - Near DTW - Twixt A2 and Detroit
Re: Charging system check out [message #237220 is a reply to message #237200] Thu, 23 January 2014 20:31 Go to previous messageGo to next message
Bullitthead is currently offline  Bullitthead   United States
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Well, Matt is right, your isolator is only isolating the house battery from the automotive system right now, and either the automotive side (engine side) diode is shorted or another connection from the alternator to that battery exists. On a positive note, this is still a functional system because alternator charge wires are usually connected right to the battery and the diodes in the alternator stop the reverse current. From your results it appears your hose battery is getting charged through the diodes resistance and the engine battery is getting the full charge available and the house battery is isolated from the engine system. Have thought about setting mine up like that to get the extra voltage in the engine system.

Terry Kelpien ASE Master Technician 73 Glacier 260 Smithfield, Va.
Re: Charging system check out [message #237226 is a reply to message #237200] Thu, 23 January 2014 22:09 Go to previous messageGo to next message
WildBill   Canada
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I agree, just gotta say I don't like isolator a for the reason of voltage drop and prefer a CH24059 solenoid.
Re: Charging system check out [message #237227 is a reply to message #237200] Thu, 23 January 2014 22:17 Go to previous messageGo to next message
Ken Burton is currently offline  Ken Burton   United States
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Gene,
I agree with your conclusions. It will run that way only it will be very slow recharging of the house side battery(s).


Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana
Re: [GMCnet] Charging system check out [message #237230 is a reply to message #237226] Thu, 23 January 2014 22:30 Go to previous messageGo to next message
Mr ERFisher is currently offline  Mr ERFisher   United States
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there is no voltage drop in an isolator
the sense line is there to make up the voltage drop
the voltage will be the same with or without the isolator

gene


On Thu, Jan 23, 2014 at 8:09 PM, Bill Dolinsky <Wildbillnick@yahoo.com>wrote:

>
>
> I agree, just gotta say I don't like isolator a for the reason of voltage
> drop and prefer a CH24059 solenoid.
> --
> Bill Dolinsky
> Edmonton, Alberta, Canada
> 1977 Kingsley TZE167V102169
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
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>



--
Gene Fisher -- 74-23,77PB/ore/ca
“Give a man a fish; you have fed him for today --- give him a URL and
-------
http://gmcmotorhome.info/
Alternator Protection Cable
http://gmcmotorhome.info/APC.html
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Re: [GMCnet] Charging system check out [message #237231 is a reply to message #237230] Thu, 23 January 2014 22:37 Go to previous messageGo to next message
Ken Burton is currently offline  Ken Burton   United States
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Mr ERFisher wrote on Thu, 23 January 2014 22:30

there is no voltage drop in an isolator
the sense line is there to make up the voltage drop
the voltage will be the same with or without the isolator

gene



Do you want to correct that gene? I think I know what you wanted to say.



Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana
Re: Charging system check out [message #237232 is a reply to message #237200] Thu, 23 January 2014 22:44 Go to previous messageGo to next message
WildBill   Canada
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Know what your saying Gene but there is more voltage drop in a diode generally and it increases with load. I just don't like them. Running a solenoid can create problems as we'll depending how you wire them in. Energizing off ignition will cause solenoid to energize during crank and will be a problem if house battery is dead. Wire off accessory. I just don't like isolators.
Re: [GMCnet] Charging system check out [message #237234 is a reply to message #237231] Thu, 23 January 2014 22:45 Go to previous messageGo to next message
Mr ERFisher is currently offline  Mr ERFisher   United States
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go for it

in a standard gmc charging system ( no shorted diodes etc,)

the isolator voltage drop does not change the voltage to the battery. the
alternator output is raised to make up for any diode drop so the voltage at
the battery will be will be the same with or with out the isolator.




On Thu, Jan 23, 2014 at 8:37 PM, Ken Burton <n9cv@comcast.net> wrote:

>
>
> Mr ERFisher wrote on Thu, 23 January 2014 22:30
> > there is no voltage drop in an isolator
> > the sense line is there to make up the voltage drop
> > the voltage will be the same with or without the isolator
> >
> > gene
>
> Do you want to correct that gene? I think I know what you wanted to say.
>
>
> --
> Ken Burton - N9KB
> 76 Palm Beach
> Hebron, Indiana
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>



--
Gene Fisher -- 74-23,77PB/ore/ca
“Give a man a fish; you have fed him for today --- give him a URL and
-------
http://gmcmotorhome.info/
Alternator Protection Cable
http://gmcmotorhome.info/APC.html
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Re: [GMCnet] Charging system check out [message #237237 is a reply to message #237234] Thu, 23 January 2014 23:15 Go to previous messageGo to next message
WildBill   Canada
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Mr ERFisher wrote on Thu, 23 January 2014 21:45

go for it

in a standard gmc charging system ( no shorted diodes etc,)

the isolator voltage drop does not change the voltage to the battery. the
alternator output is raised to make up for any diode drop so the voltage at
the battery will be will be the same with or with out the isolator.

Me go for it? Working on the motorhome today, isolator is bypassed and the poured insulation is all cracked up. That is because of the heat caused by voltage drop and diode failure. When I wanted to run one I built them out of diodes I replaced on hyway coach alternators that we're not perfect enough to go out on the rebuilt alternator. Love diodes but for what you get regarding diode capacity for what you pay IMO it's just packaging. For $30 bucks you can charge your house battery's, you don't have to compromise your original engine wiring and charging system and you don't have to rely on the sense wire. I have seen problems resulting from the sense wire as well, mostly overcharging. I guess the best feature of a small isolator is the size of diodes are current limiting so if you have a huge house bank the diodes are only going to let through what they let through and might not overtax your alternator, but bro ably blow the diode to the house bank.



On Thu, Jan 23, 2014 at 8:37 PM, Ken Burton <n9cv@comcast.net> wrote:

>
>
> Mr ERFisher wrote on Thu, 23 January 2014 22:30
> > there is no voltage drop in an isolator
> > the sense line is there to make up the voltage drop
> > the voltage will be the same with or without the isolator
> >
> > gene
>
> Do you want to correct that gene? I think I know what you wanted to say.
>
>
> --
> Ken Burton - N9KB
> 76 Palm Beach
> Hebron, Indiana
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>



--
Gene Fisher -- 74-23,77PB/ore/ca
“Give a man a fish; you have fed him for today --- give him a URL and
-------
http://gmcmotorhome.info/
Alternator Protection Cable
http://gmcmotorhome.info/APC.html
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Re: [GMCnet] Charging system check out [message #237238 is a reply to message #237234] Thu, 23 January 2014 23:20 Go to previous messageGo to next message
Ken Burton is currently offline  Ken Burton   United States
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Location: Hebron, Indiana
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Mr ERFisher wrote on Thu, 23 January 2014 22:45

go for it

in a standard gmc charging system ( no shorted diodes etc,)

the isolator voltage drop does not change the voltage to the battery. the
alternator output is raised to make up for any diode drop so the voltage at
the battery will be will be the same with or with out the isolator.




-.-

-. ----. -.- -...



Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana
Re: [GMCnet] Charging system check out [message #237244 is a reply to message #237238] Fri, 24 January 2014 01:20 Go to previous messageGo to next message
WildBill   Canada
Messages: 232
Registered: January 2014
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Senior Member
Ken Burton wrote on Thu, 23 January 2014 22:20

Mr ERFisher wrote on Thu, 23 January 2014 22:45

go for it

in a standard gmc charging system ( no shorted diodes etc,)

the isolator voltage drop does not change the voltage to the battery. the
alternator output is raised to make up for any diode drop so the voltage at
the battery will be will be the same with or with out the isolator.




-.-

-. ----. -.- -...




I don't have a clue what -.- -.----. -.- -... Means...- /(:$;)(@&$)(/----)--....-$-'m
Re: [GMCnet] Charging system check out [message #237248 is a reply to message #237244] Fri, 24 January 2014 06:33 Go to previous messageGo to next message
Jim Bounds is currently offline  Jim Bounds   United States
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I have done a few things to be able to know what's going on.  After installing my alternator light circuit (yes, I still recommend it, do it and they work fine) I wire the dash volt meter directly to the center terminal on the isolator so I can see what is actually coming out of the alternator.  If the meter does not move it means the alternator is not working.  The .8 volt drop through the isolator still allows a right voltage to the batteries for charging.  A charge solenoid is a current sucking mechanical device that is always pulling current when the key is on.  It must be a continuous duty device to dissipate it's own generated heat and when it fails (not if) your circuit fails.  An isolator is an electronic device, no moving mechanical parts.  In that relays are one of the 2 highest failure components in electronics, I do not see an advantage to putting one in my circuit.  Your batteries still get a good charge without points that will
fail.  Both living area and engine batteries are kept seperated while being charged-- AND THERE ARE NO MOVING PARTS-- I feel that is a must.  I install a mechanical marine sealed switch to tie both circuits together so you can easily charge the engine battery with the living area electrical system which includes a power converter (charger) that will charge things if the alternator or isolator fails-- just fire up your generator and it's done.  This I feel is a helpful countermeasure if something does go bad with your alternator.
 
All this said, there are and always will be 2 camps concerning isolator and solenoids-- that's America-- but I look for backups, countermeasures if there are problems to help me continue to motivate.  I do not want to build in more maintenance and look to simple, easy to maintain circuits.
 
Jim Bounds
----------------



On Friday, January 24, 2014 2:20 AM, Bill Dolinsky <Wildbillnick@yahoo.com> wrote:



Ken Burton wrote on Thu, 23 January 2014 22:20
> Mr ERFisher wrote on Thu, 23 January 2014 22:45
> > go for it
> >
> > in a standard gmc charging system ( no shorted diodes etc,)
> >
> > the isolator voltage drop does not change the voltage to the battery.  the
> > alternator output is raised to make up for any diode drop so the voltage at
> > the battery will be will be the same with or with out the isolator.
>
>
> -.- 
>
> -. ----. -.- -...


I don't have a clue what -.-    -.----. -.- -... Means...- /(:$;)(@&$)(/----)--....-$-'m
--
Bill Dolinsky
Edmonton, Alberta, Canada
1977 Kingsley TZE167V102169
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Re: Charging system check out [message #237260 is a reply to message #237200] Fri, 24 January 2014 09:10 Go to previous messageGo to next message
JohnL455 is currently offline  JohnL455   United States
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If the isolator is bad, replace it. They are not expensive and available in higher ratings that will last a lifetime. 20 min job... Longest time is disconnecting and reconnecting the negatives at both batteries to do the job

John Lebetski
Woodstock, IL
77 Eleganza II
Re: [GMCnet] Charging system check out [message #237271 is a reply to message #237244] Fri, 24 January 2014 10:41 Go to previous messageGo to next message
Matt Colie is currently offline  Matt Colie   United States
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WildBill wrote on Fri, 24 January 2014 02:20


I don't have a clue what -.- -.----. -.- -... Means...- /(:$;)(@&$)(/----)--....-$-'m

Bill,

I guess you never worked CW....
-.- K means Go Ahead
-. ----. -.- -... N9KB - Kens Call sign....

Silent Matt


Matt & Mary Colie - Chaumière -'73 Glacier 23 - Members GMCMI, GMCGL, GMCES
Electronically Controlled Quiet Engine Cooling Fan with OE Rear Drum Brakes with Applied Control Arms
SE Michigan - Near DTW - Twixt A2 and Detroit
Re: Charging system check out [message #237273 is a reply to message #237232] Fri, 24 January 2014 10:53 Go to previous messageGo to next message
Matt Colie is currently offline  Matt Colie   United States
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WildBill wrote on Thu, 23 January 2014 23:44

Know what your saying Gene but there is more voltage drop in a diode generally and it increases with load. I just don't like them. Running a solenoid can create problems as we'll depending how you wire them in. Energizing off ignition will cause solenoid to energize during crank and will be a problem if house battery is dead. Wire off accessory. I just don't like isolators.

Bill,

You can not like isolators all you want. They are proving to be substantially durable and failures are simple to detect (if one has even the cheapest meter and Ken's crib sheet). Failures are almost always coupled with some other issue. (In my significant experience.)

Before big diodes and cheap heat sinks, I would often connect a contactor with a delay circuit to cross feed the hotel and main engine banks for owners that could not handle switches reliably. This solution had its own issues, but it was cheaper and simpler than mounting two generators (or later - alternators).

By-the-by... The voltage drop across a silicon diode is almost a constant and completely dependent on the device type. In service that we are talking about here, there will be more load related voltage drop in the charging circuit wiring than across the diode. Once you make the forward bias, there you are....

Matt


Matt & Mary Colie - Chaumière -'73 Glacier 23 - Members GMCMI, GMCGL, GMCES
Electronically Controlled Quiet Engine Cooling Fan with OE Rear Drum Brakes with Applied Control Arms
SE Michigan - Near DTW - Twixt A2 and Detroit
Re: Charging system check out [message #237280 is a reply to message #237260] Fri, 24 January 2014 11:26 Go to previous messageGo to next message
gbarrow2 is currently offline  gbarrow2   United States
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John, et al:

This all started when I accidently discovered (sparks when grounded) that I had power at the alternator output terminal when the engine wasn't running.

I removed the alt wire from the isolator and determined that the power was not coming from the alternator. Then tested and found voltage at the isolator alt terminal. Since the voltage was essentially the same on the engine batt and alt terminals but lower on the house batt terminal I assumed the isolator had failed.

I already bought a new one but since I, like Rob M., am electrically challenged I wanted to know if there was any other explanation for the symptoms.

Thanks to all and thanks again to Ken B. for the write up. Many of us will benefit from that.


Gene Barrow
Lake Almanor, Ca.
1976 Palm Beach
Re: [GMCnet] Charging system check out [message #237281 is a reply to message #237271] Fri, 24 January 2014 11:40 Go to previous messageGo to next message
Ken Burton is currently offline  Ken Burton   United States
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It was directed at Gene F. K is an affirmative answer like OK or as Matt says, Ok go ahead.

Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana
Re: Charging system check out [message #237334 is a reply to message #237200] Fri, 24 January 2014 19:01 Go to previous messageGo to next message
JohnL455 is currently offline  JohnL455   United States
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Gene have a look see at the wiring, and charge and load test the batteries. A shorted cell battery presents a lower impedance to the charging system

John Lebetski
Woodstock, IL
77 Eleganza II
Re: [GMCnet] Charging system check out [message #237754 is a reply to message #237226] Tue, 28 January 2014 07:05 Go to previous messageGo to previous message
jhbridges is currently offline  jhbridges   United States
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As long as the sense witre is correctly placed, the diode dropis only a heat issue - which the heat sink takes care of nicely.  You'd have to wonder, does the solenoid take more power over time than the diodes?  Either way, the power used is quite small.
 
--johnny
 

From: Bill Dolinsky <Wildbillnick@yahoo.com>
To: gmclist@temp.gmcnet.org
Sent: Thursday, January 23, 2014 11:09 PM
Subject: Re: [GMCnet] Charging system check out




I agree, just gotta say I don't like isolator a for the reason of voltage drop and prefer a CH24059 solenoid.
--
Bill Dolinsky
Edmonton, Alberta, Canada
1977 Kingsley TZE167V102169

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Foolish Carriage, 76 26' Eleganza(?) with beaucoup mods and add - ons. Braselton, Ga. I forgive them all, save those who hurt the dogs. They must answer to me in hell
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