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[GMCnet] Non-GMC - Tracker [message #232104] Tue, 03 December 2013 13:36 Go to next message
n6mon is currently offline  n6mon   United States
Messages: 421
Registered: January 2004
Location: San Lorenzo, CA
Karma: 0
Senior Member

As a lot of you do, I have a Geo Tracker/Suzuki Sidekick for
a tow'd. I recently had a water leak which we tracked down
to be 2 of the 3 freeze plugs in the wet INTAKE MANIFOLD. I
have not been able to locate a source from replacements. GM
and Suzuki do not even show them in their parts catalog and
I contacted a dealer, who called Suzuki corporate and they
could not find them.

The only ones I found locally are marginally too big, the
ones removed are .785" (19.96 mm) and the closest I could
find locally were .8055" (20.46mm).

I already tried McMaster-Carr and they have nothing like this.
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Terry Taylor
'74 ex-Eleganza SE
San Lorenzo, CA
http://www.n6mon.org
http://dldesignstore.com
Re: [GMCnet] Non-GMC - Tracker [message #232105 is a reply to message #232104] Tue, 03 December 2013 14:00 Go to previous messageGo to next message
mike miller   United States
Messages: 3576
Registered: February 2004
Location: Hillsboro, Oregon
Karma: 0
Senior Member
n6mon wrote on Tue, 03 December 2013 11:36

As a lot of you do, I have a Geo Tracker/Suzuki Sidekick for
a tow'd. I recently had a water leak which we tracked down
to be 2 of the 3 freeze plugs in the wet INTAKE MANIFOLD. ...


What year, model and engine in your Tracker?

My early 1st Gen Sidekicks (four of them,1989 to 1996, all have "four banger" g16 and J18 motors) do not have any coolant INSIDE the intake. They all have coolant lines to several items mounted _TO_ the intake.

check Southwest Suzuki for tracker parts... just call it a Sidekick or Vitara. (depending on year.) <http://www.oemsuzukiparts.com/>




Mike Miller -- Hillsboro, OR -- on the Black list
(#2)`78 23' Birchaven Rear Bath -- (#3)`77 23' Birchaven Side Bath
More Sidekicks than GMC's and a late model Malibu called 'Boo' http://m000035.blogspot.com
Re: [GMCnet] Non-GMC - Tracker [message #232107 is a reply to message #232104] Tue, 03 December 2013 14:00 Go to previous messageGo to next message
Otterwan   United States
Messages: 946
Registered: July 2013
Location: Lynnwood (north of Seattl...
Karma: 0
Senior Member
This might be a good place to start:

http://www.suzuki-forums.com/



1977 Birchaven, Lynnwood WA - "We may not be able to stop all evil in the world, but I know that how we treat one another is entirely up to us."
Re: [GMCnet] Non-GMC - Tracker [message #232110 is a reply to message #232104] Tue, 03 December 2013 14:52 Go to previous messageGo to next message
C Boyd is currently offline  C Boyd   United States
Messages: 2629
Registered: April 2006
Karma: 18
Senior Member
http://www.autopartswarehouse.com/sku/Dorman/Freeze_Plug/RB565101.html
http://www.autopartswarehouse.com/sku/Dorman/Freeze_Plug/RB555101.html


n6mon wrote on Tue, 03 December 2013 14:36

As a lot of you do, I have a Geo Tracker/Suzuki Sidekick for
a tow'd. I recently had a water leak which we tracked down
to be 2 of the 3 freeze plugs in the wet INTAKE MANIFOLD. I
have not been able to locate a source from replacements. GM
and Suzuki do not even show them in their parts catalog and
I contacted a dealer, who called Suzuki corporate and they
could not find them.

The only ones I found locally are marginally too big, the
ones removed are .785" (19.96 mm) and the closest I could
find locally were .8055" (20.46mm).

I already tried McMaster-Carr and they have nothing like this.
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C. Boyd
76 Crestmont
East Tennessee
Re: [GMCnet] Non-GMC - Tracker [message #232116 is a reply to message #232110] Tue, 03 December 2013 15:27 Go to previous messageGo to next message
C Boyd is currently offline  C Boyd   United States
Messages: 2629
Registered: April 2006
Karma: 18
Senior Member
http://www.autopartswarehouse.com/search/?Ntt=rb570003&searchType=global&N=0&submit=


C Boyd wrote on Tue, 03 December 2013 15:52

http://www.autopartswarehouse.com/sku/Dorman/Freeze_Plug/RB565101.html
http://www.autopartswarehouse.com/sku/Dorman/Freeze_Plug/RB555101.html


n6mon wrote on Tue, 03 December 2013 14:36

As a lot of you do, I have a Geo Tracker/Suzuki Sidekick for
a tow'd. I recently had a water leak which we tracked down
to be 2 of the 3 freeze plugs in the wet INTAKE MANIFOLD. I
have not been able to locate a source from replacements. GM
and Suzuki do not even show them in their parts catalog and
I contacted a dealer, who called Suzuki corporate and they
could not find them.

The only ones I found locally are marginally too big, the
ones removed are .785" (19.96 mm) and the closest I could
find locally were .8055" (20.46mm).

I already tried McMaster-Carr and they have nothing like this.
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C. Boyd
76 Crestmont
East Tennessee
Re: [GMCnet] Non-GMC - Tracker [message #232117 is a reply to message #232104] Tue, 03 December 2013 15:43 Go to previous messageGo to next message
Gary Worobec is currently offline  Gary Worobec   United States
Messages: 867
Registered: May 2005
Karma: -1
Senior Member

Charles, call Petroworks in Fallbrook, CA


-----Original Message-----
>From: Charles Boyd <covered-wagon@comcast.net>
>Sent: Dec 3, 2013 1:27 PM
>To: gmclist@temp.gmcnet.org
>Subject: Re: [GMCnet] Non-GMC - Tracker
>
>
>
>http://www.autopartswarehouse.com/search/?Ntt=rb570003&searchType=global&N=0&submit=
>
>
>C Boyd wrote on Tue, 03 December 2013 15:52
>> http://www.autopartswarehouse.com/sku/Dorman/Freeze_Plug/RB565101.html
>> http://www.autopartswarehouse.com/sku/Dorman/Freeze_Plug/RB555101.html
>>
>>
>> n6mon wrote on Tue, 03 December 2013 14:36
>> > As a lot of you do, I have a Geo Tracker/Suzuki Sidekick for
>> > a tow'd. I recently had a water leak which we tracked down
>> > to be 2 of the 3 freeze plugs in the wet INTAKE MANIFOLD. I
>> > have not been able to locate a source from replacements. GM
>> > and Suzuki do not even show them in their parts catalog and
>> > I contacted a dealer, who called Suzuki corporate and they
>> > could not find them.
>> >
>> > The only ones I found locally are marginally too big, the
>> > ones removed are .785" (19.96 mm) and the closest I could
>> > find locally were .8055" (20.46mm).
>> >
>> > I already tried McMaster-Carr and they have nothing like this.
>> > _______________________________________________
>> > GMCnet mailing list
>> > Unsubscribe or Change List Options:
>> > http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>
>
>--
>C. Boyd
>76 Crestmont
>East Tennessee
>_______________________________________________
>GMCnet mailing list
>Unsubscribe or Change List Options:
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Re: [GMCnet] Non-GMC - Tracker [message #232118 is a reply to message #232104] Tue, 03 December 2013 15:43 Go to previous messageGo to next message
dmumert is currently offline  dmumert   United States
Messages: 46
Registered: December 2006
Location: Canada
Karma: 0
Member
Hi Terry

Try searching for a Dorman 555-101, both Jeg's and Summit stock them.

Dave Mumert
'76 Eleganza II
Alberta, CA

> -----Original Message-----
> Subject: [GMCnet] Non-GMC - Tracker
>
> As a lot of you do, I have a Geo Tracker/Suzuki Sidekick for a tow'd. I recently had a water leak which we tracked down to be 2 of
the 3
> freeze plugs in the wet INTAKE MANIFOLD. I have not been able to locate a source from replacements. GM and Suzuki do not even
> show them in their parts catalog and I contacted a dealer, who called Suzuki corporate and they could not find them.
>
> The only ones I found locally are marginally too big, the ones removed are .785" (19.96 mm) and the closest I could find locally
were
> .8055" (20.46mm).
>

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Dave Mumert Olds, AB
Re: [GMCnet] Non-GMC - Tracker [message #232121 is a reply to message #232105] Tue, 03 December 2013 15:50 Go to previous messageGo to next message
n6mon is currently offline  n6mon   United States
Messages: 421
Registered: January 2004
Location: San Lorenzo, CA
Karma: 0
Senior Member


On 12/3/2013 12:00 PM, Mike Miller wrote:

>What year, model and engine in your Tracker?

1991 base tracker, 1.6L, 8 valve

>My early 1st Gen Sidekicks (four of them,1989 to 1996, all have "four banger" g16 and J18 motors) do not have any coolant INSIDE the >intake. They all have coolant lines to several items mounted _TO_ the intake.

Very definitely a wet manifold, possibly a California smog
requirement

>check Southwest Suzuki for tracker parts... just call it a Sidekick or Vitara. (depending on year.) <http://www.oemsuzukiparts.com/>

Tried them (and several other Suzuki/Tracker places). They
all use the same search tool and none of them list the
freeze plugs.


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Terry Taylor
'74 ex-Eleganza SE
San Lorenzo, CA
http://www.n6mon.org
http://dldesignstore.com
Re: [GMCnet] Non-GMC - Tracker [message #232132 is a reply to message #232121] Tue, 03 December 2013 17:21 Go to previous messageGo to next message
mike miller   United States
Messages: 3576
Registered: February 2004
Location: Hillsboro, Oregon
Karma: 0
Senior Member
n6mon wrote on Tue, 03 December 2013 13:50


On 12/3/2013 12:00 PM, Mike Miller wrote:

>What year, model and engine in your Tracker?

1991 base tracker, 1.6L, 8 valve

>My early 1st Gen Sidekicks (four of them,1989 to 1996, all have "four banger" g16 and J18 motors) do not have any coolant INSIDE the >intake. They all have coolant lines to several items mounted _TO_ the intake.

Very definitely a wet manifold, possibly a California smog
requirement.


8 valve motor. The one I haven't really worked on, as I only have it in my 1994 "parts car." You are correct that both G16 motors have the thermostats in front of the intake manifold. I just looked at the 8 valve in the parts car... looks like the coolant does run farther aft than on the 16 valve. It is the J18 that I have been working on lately has the thermostat in the water pump housing... no coolant in the intake. To many things going on at once... at least I am not confused with the 403 I messed up lately. Rolling Eyes

Anyway, if the Dorman 555-101's do not work out, check out this forum: <http://www.suzuki-forums.com/suzuki-sidekick-escudo-vitara-geo-tracker/>

There a couple of good posters there... but many others to sort through. (Watch out for that "m000035" as he gets confused from time to time. Twisted Evil )


Mike Miller -- Hillsboro, OR -- on the Black list
(#2)`78 23' Birchaven Rear Bath -- (#3)`77 23' Birchaven Side Bath
More Sidekicks than GMC's and a late model Malibu called 'Boo' http://m000035.blogspot.com
Re: [GMCnet] Non-GMC - Tracker [message #232143 is a reply to message #232132] Tue, 03 December 2013 18:26 Go to previous messageGo to next message
n6mon is currently offline  n6mon   United States
Messages: 421
Registered: January 2004
Location: San Lorenzo, CA
Karma: 0
Senior Member


On 12/3/2013 3:22 PM, Mike Miller wrote:
> 8 valve motor. The one I haven't really worked on, as I
> only have it in my 1994 "parts car." You are correct that
> both G16 motors have the thermostats in front of the
> intake manifold. I just looked at the 8 valve in the parts
> car... looks like the coolant does run farther aft than on
> the 16 valve. It is the J18 that I have been working on
> lately has the thermostat in the water pump housing... no
> coolant in the intake. To many things going on at once...
> at least I am not confused with the 403 I messed up
> lately. :roll: Anyway, if the Dorman 555-101's do not work
> out, check out this forum:
> <http://www.suzuki-forums.com/suzuki-sidekick-escudo-vitara-geo-tracker/>
> There a couple of good posters there... but many others to
> sort through. (Watch out for that "m000035" as he gets
> confused from time to time. :twisted: )

Found the Dorman ones locally, too big. Same size (20.54mm)
as the ones I bought Saturday.

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Terry Taylor
'74 ex-Eleganza SE
San Lorenzo, CA
http://www.n6mon.org
http://dldesignstore.com
Re: [GMCnet] Non-GMC - Tracker [message #232179 is a reply to message #232143] Wed, 04 December 2013 06:16 Go to previous messageGo to next message
Steven Ferguson is currently offline  Steven Ferguson   United States
Messages: 3447
Registered: May 2006
Karma: 0
Senior Member
As a last resort, you can always use the rubber plugs that expand as you
tighten them down. Another option would be stop by a machine shop and have
them make you some out of brass stock. Very simply, easy machine work
involved.
Steve F


On Tue, Dec 3, 2013 at 5:26 PM, Terry Taylor <n6mon@pacbell.net> wrote:

>
> On 12/3/2013 3:22 PM, Mike Miller wrote:
> > 8 valve motor. The one I haven't really worked on, as I
> > only have it in my 1994 "parts car." You are correct that
> > both G16 motors have the thermostats in front of the
> > intake manifold. I just looked at the 8 valve in the parts
> > car... looks like the coolant does run farther aft than on
> > the 16 valve. It is the J18 that I have been working on
> > lately has the thermostat in the water pump housing... no
> > coolant in the intake. To many things going on at once...
> > at least I am not confused with the 403 I messed up
> > lately. :roll: Anyway, if the Dorman 555-101's do not work
> > out, check out this forum:
> > <http://www.suzuki-forums.com/suzuki-sidekick-escudo-vitara-geo-tracker/
> >
> > There a couple of good posters there... but many others to
> > sort through. (Watch out for that "m000035" as he gets
> > confused from time to time. :twisted: )
>
> Found the Dorman ones locally, too big. Same size (20.54mm)
> as the ones I bought Saturday.
>
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>



--
Take care,
Steve
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Re: [GMCnet] Non-GMC - Tracker [message #232589 is a reply to message #232179] Sat, 07 December 2013 18:01 Go to previous message
Douglas Norton is currently offline  Douglas Norton   United States
Messages: 191
Registered: April 2008
Karma: 0
Senior Member
When I lived in Alamorgodo NM, my buddy who had a auto repair shop called me in to look at a car on his rack.  The guy had lost a freeze plug in the wilds of Mexico.  Apparently the mechanic down there had carved a plug out of wood and pounded it into the hole; it expanded to a very tight fit when it got wet.  It was still holding and did not need replacement. You could consider a pocket knife and a tapered leg from an old chair for a starting point if all else failed!  


________________________________
From: botiemad . <botiemad11@gmail.com>
To: gmclist@temp.gmcnet.org
Sent: Wednesday, December 4, 2013 4:16 AM
Subject: Re: [GMCnet] Non-GMC - Tracker


As a last resort, you can always use the rubber plugs that expand as you
tighten them down.  Another option would be stop by a machine shop and have
them make you some out of brass stock.  Very simply, easy machine work
involved.
Steve F


On Tue, Dec 3, 2013 at 5:26 PM, Terry Taylor <n6mon@pacbell.net> wrote:

>
> On 12/3/2013 3:22 PM, Mike Miller wrote:
> > 8 valve motor. The one I haven't really worked on, as I
> > only have it in my 1994 "parts car." You are correct that
> > both G16 motors have the thermostats in front of the
> > intake manifold. I just looked at the 8 valve in the parts
> > car... looks like the coolant does run farther aft than on
> > the 16 valve. It is the J18 that I have been working on
> > lately has the thermostat in the water pump housing... no
> > coolant in the intake. To many things going on at once...
> > at least I am not confused with the 403 I messed up
> > lately. :roll: Anyway, if the Dorman 555-101's do not work
> > out, check out this forum:
> > <http://www.suzuki-forums.com/suzuki-sidekick-escudo-vitara-geo-tracker/
> >
> > There a couple of good posters there... but many others to
> > sort through. (Watch out for that "m000035" as he gets
> > confused from time to time. :twisted: )
>
> Found the Dorman ones locally, too big. Same size (20.54mm)
> as the ones I bought Saturday.
>
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>



--
Take care,
Steve

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