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Combination valve leaking fluid - suspect defective part [message #226929] Thu, 24 October 2013 20:18 Go to next message
MichaelP is currently offline  MichaelP   United States
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Location: Ohio
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[EDITED OVER THE PAST TWO DAYS AS I'VE NARROWED DOWN THE PROBLEM WITH OUR COMBINATION VALVE ]

...Just had our combo valve replaced (two months ago=431 miles) and now there is substantial fluid dripping out of the brake line connection at the bottom of the valve. Pedal went to nothing overnight.

After two days diagnosing, pumping, bleeding, dripping, I've determined the main source of the leak is out of the METERING VALVE. Looking at the cross section provided by "The Pedantic Mechanic" it appears the seal between the metering spring and the valve bolt has failed. I'd assume this thing was originally designed so you could change the pressure, i.e. "meter", the front brake lines, although, for all I know, this could be a working function of the valve -- though I highly doubt it given it's apparently causing air go get into our system.

We're gonna chance it and make the 150 mile drive to Buford tonight after traffic, hoping this is indeed the source of the leak and not the brake line itself, which I originally suspected. (I held my finger directly under the metering valve nut while someone pumped the pedal, and my finger was wet with brake fluid -- the only place it could come at that angle was from the metering valve. I tried tightening it down, and it did tighten a little bit, but fluid still poured out.

I have a few questions:

1. What's the point of this metering valve, anyway, if psi on our coaches is usually desired as high as possible, rather than have the ability to back it off.

Anyhow, I may try to get a better grip on the valve nut and give it one last wrench before leaving, but I'm afraid I'll shear something on this crappy part, so probably just leave it and put our trust in metal tolerances, and hope it doesn't get worse during the 2.5 hour drive.

Wish us luck!

[Updated on: Sun, 27 October 2013 16:31]

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Re: [GMCnet] Combination valve leaking fluid, no brakes in LaGrange, GA [message #226932 is a reply to message #226929] Thu, 24 October 2013 20:34 Go to previous messageGo to next message
werewilfs is currently offline  werewilfs   United States
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Registered: July 2012
Location: Rappahannock County, VA
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Senior Member
Do you need any Black list numbers?  Looks like there are a couple of people within 40ish miles of you.

Jared & Stefanie Kohl
Amissville, VA
73 PD





On Thursday, October 24, 2013 9:19 PM, Michael Pisano <mapisano@gmail.com> wrote:



This may be the last straw in our GMC journey.  Just had our combo valve replaced and now there is substantial fluid dripping out of the brake line connection at the bottom of the valve.  Pedal went to nothing overnight.  In the middle of nowhere here in LaGrange, GA, where we'll hopefully find a mechanic daring enough to try to repair us.  Otherwise we're looking at a 150 mile tow back up to Buford and Zeb Frady's shop.

GRRRRRRR. 


Can't friggin believe this.  New combo valve, new brake lines, and we're dead in the water WITH NO FRIGGIN BRAKES. 

Stay tuned.  Last time we took this to a non GMC place we got a master cylinder that didn't fit under the hood! 

Wish us luck.  :x 
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Jared & Stefanie Kohl Rappahannock County, VA 1973 Painted Desert "Onslow"
Re: [GMCnet] Combination valve leaking fluid, no brakes in LaGrange, GA [message #226939 is a reply to message #226929] Thu, 24 October 2013 21:15 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
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Location: Sydney, Australia
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Michael,

As my sign off notes I'm pedantic!

To me there are fittings on the front, top, and back of the combination valve so when you say "at the bottom of the valve" I assume
the one that is leaking is the back (rearmost) fitting which feeds the rear brakes.

See the cross section here:

http://www.gmcmhphotos.com/photos/member-galleries/p37696-combination-valve-cros.html

I am starting to suspect a manufacturing problem with these valves as that is the fitting that leaked on mine and someone else
reported a leaking fitting on a combination valve.

Regards,
Rob M.
The Pedantic Mechanic


-----Original Message-----
From: gmclist-bounces@temp.gmcnet.org [mailto:gmclist-bounces@temp.gmcnet.org] On Behalf Of Michael Pisano
Sent: Thursday, October 24, 2013 8:19 PM
To: gmclist@temp.gmcnet.org
Subject: [GMCnet] Combination valve leaking fluid, no brakes in LaGrange, GA

This may be the last straw in our GMC journey. Just had our combo valve replaced and now there is substantial fluid dripping out of
the brake line connection at the bottom of the valve. Pedal went to nothing overnight. In the middle of nowhere here in LaGrange,
GA, where we'll hopefully find a mechanic daring enough to try to repair us. Otherwise we're looking at a 150 mile tow back up to
Buford and Zeb Frady's shop.

GRRRRRRR.


Can't friggin believe this. New combo valve, new brake lines, and we're dead in the water WITH NO FRIGGIN BRAKES.

Stay tuned. Last time we took this to a non GMC place we got a master cylinder that didn't fit under the hood!

Wish us luck. :x
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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: Combination valve leaking fluid, no brakes in LaGrange, GA [message #226942 is a reply to message #226929] Thu, 24 October 2013 21:20 Go to previous messageGo to next message
lqqkatjon is currently offline  lqqkatjon   United States
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also check that the "metering valve" is tight. on my new valve it was slightly loose after about a year in service. I thought so too that my line was bad.



Jon Roche 75 palm beach EBL EFI, manny headers, Micro Level, rebuilt most of coach now. St. Cloud, MN http://lqqkatjon.blogspot.com/
Re: Combination valve leaking fluid, no brakes in LaGrange, GA [message #226947 is a reply to message #226942] Thu, 24 October 2013 21:54 Go to previous messageGo to next message
Harry is currently offline  Harry   Canada
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Registered: October 2007
Location: Victoria, BC CANADA
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Time for a recall from the suppliers?
Re: Combination valve leaking fluid, no brakes in LaGrange, GA [message #226948 is a reply to message #226929] Thu, 24 October 2013 22:16 Go to previous messageGo to next message
A Hamilto is currently offline  A Hamilto   United States
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Mr. Ken Henderson is about a hundred miles away. He is as proficient with the combination valve as anyone. Maybe he can cobble one together that won't leak and get it to you.
Re: [GMCnet] Combination valve leaking fluid, no brakes in LaGrange, GA [message #226949 is a reply to message #226929] Thu, 24 October 2013 22:22 Go to previous messageGo to next message
Mr ERFisher is currently offline  Mr ERFisher   United States
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Registered: August 2005
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is not good
but not worth a tow

it is even possible to run without that combo valve,....
just make up a y to front and rear brakes

not the best answer but can work for a while

henderson is a good choice

good luck
gene



On Thu, Oct 24, 2013 at 6:18 PM, Michael Pisano <mapisano@gmail.com> wrote:

>
>
> This may be the last straw in our GMC journey. Just had our combo valve
> replaced and now there is substantial fluid dripping out of the brake line
> connection at the bottom of the valve. Pedal went to nothing overnight.
> In the middle of nowhere here in LaGrange, GA, where we'll hopefully find
> a mechanic daring enough to try to repair us. Otherwise we're looking at a
> 150 mile tow back up to Buford and Zeb Frady's shop.
>
> GRRRRRRR.
>
>
> Can't friggin believe this. New combo valve, new brake lines, and we're
> dead in the water WITH NO FRIGGIN BRAKES.
>
> Stay tuned. Last time we took this to a non GMC place we got a master
> cylinder that didn't fit under the hood!
>
> Wish us luck. :x
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>



--
Gene Fisher -- 74-23,77PB/ore/ca
“Give a man a fish; you have fed him for today --- give him a URL and
-------
http://gmcmotorhome.info/
Alternator Protection Cable
http://gmcmotorhome.info/APC.html
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Re: [GMCnet] Combination valve leaking fluid, no brakes in LaGrange, GA [message #226954 is a reply to message #226939] Thu, 24 October 2013 22:50 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
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Registered: July 2007
Location: Sydney, Australia
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OOPS,

I goofed, there is a fitting on the bottom and it goes to the front brakes.

Sorry,
Rob M.
The Pedantic Mechanic


-----Original Message-----
From: gmclist-bounces@temp.gmcnet.org [mailto:gmclist-bounces@temp.gmcnet.org] On Behalf Of Rob Mueller
Sent: Sunday, November 24, 2013 9:14 PM
To: gmclist@temp.gmcnet.org
Subject: Re: [GMCnet] Combination valve leaking fluid, no brakes in LaGrange,GA

Michael,

As my sign off notes I'm pedantic!

To me there are fittings on the front, top, and back of the combination valve so when you say "at the bottom of the valve" I assume
the one that is leaking is the back (rearmost) fitting which feeds the rear brakes.

See the cross section here:

http://www.gmcmhphotos.com/photos/member-galleries/p37696-combination-valve-cros.html

I am starting to suspect a manufacturing problem with these valves as that is the fitting that leaked on mine and someone else
reported a leaking fitting on a combination valve.

Regards,
Rob M.
The Pedantic Mechanic


-----Original Message-----
From: gmclist-bounces@temp.gmcnet.org [mailto:gmclist-bounces@temp.gmcnet.org] On Behalf Of Michael Pisano
Sent: Thursday, October 24, 2013 8:19 PM
To: gmclist@temp.gmcnet.org
Subject: [GMCnet] Combination valve leaking fluid, no brakes in LaGrange, GA

This may be the last straw in our GMC journey. Just had our combo valve replaced and now there is substantial fluid dripping out of
the brake line connection at the bottom of the valve. Pedal went to nothing overnight. In the middle of nowhere here in LaGrange,
GA, where we'll hopefully find a mechanic daring enough to try to repair us. Otherwise we're looking at a 150 mile tow back up to
Buford and Zeb Frady's shop.

GRRRRRRR.


Can't friggin believe this. New combo valve, new brake lines, and we're dead in the water WITH NO FRIGGIN BRAKES.

Stay tuned. Last time we took this to a non GMC place we got a master cylinder that didn't fit under the hood!

Wish us luck. :x
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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: Combination valve leaking fluid, no brakes in LaGrange, GA [message #226963 is a reply to message #226929] Thu, 24 October 2013 23:23 Go to previous messageGo to next message
Ken Burton is currently offline  Ken Burton   United States
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Location: Hebron, Indiana
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Senior Member
OK,

Where do you need to get to?

You could do a work around that valve.

70% of your braking is done by the front wheels so those are the ones that need to definitely be operational.

As I understand your situation the front wheels are the line(s) that are leaking.

You could remove the two from the valve lines that operate the front wheels and plumb them together with a couple of couplings and a short piece of brake line. Bleed them fronts only and that should get you going down the road. It will save a tow and allow you to drive home or to a repair place of your choice.

The above eliminates the combo valve function which many people have done in the past when they install rear discs.

I wound take it easy and leave lots of room between you and the case in front of you and drive a slower speeds until you get it fixed correctly.

If you decide to go the fix it in place route, call JIM K. and have him overnight one to you. The US mail will allow shipping for pickup up at one of their post offices on Saturday. He could overnight it and you could pick it up at a local post office counter on Saturday. I did that one time with a GMC item. I mailed it here at 3PM in Indiana and the receiver picked it up at 10:30 AM the next day in Alaska.

I had a new one of those valves around here. If you telephone me and say you want it, I'll go look for it. My number is on the back list in Indiana. You can telephone me any time and I do mean any time including the middle of the night and I'll go look for it. Jim K also answers his phone at all hours and may still be around.

Finally see if there is anyone on the Black list in the area. Colonel Ken is down there in Georgia somewhere but Georgia is a BIG state and he may be hundreds of mines away from you. Look on the Black list.

I wish you had left a telephone number in your posting. I would have telephoned you.


Ken B.


Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana

[Updated on: Thu, 24 October 2013 23:29]

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Re: [GMCnet] Combination valve leaking fluid, no brakes in LaGrange, GA [message #226996 is a reply to message #226939] Fri, 25 October 2013 09:33 Go to previous messageGo to next message
MichaelP is currently offline  MichaelP   United States
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Location: Ohio
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Member
Thanks for the diagram. Ours is visibly leaking from the bottom valve in the picture labeled "To Front".
Re: Combination valve leaking fluid, no brakes in LaGrange, GA [message #226998 is a reply to message #226963] Fri, 25 October 2013 09:48 Go to previous messageGo to next message
MichaelP is currently offline  MichaelP   United States
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Thanks, Ken. You always have the best information. We may have found a mechanic who will look at our problem today, and I'll mention the workaround method. Also, yes, Jim B will be my first call if we need a new combo valve, since that's where we got it installed a couple months ago.

I got in touch with Ken Henderson, but he's a little far away for us right now.

Right now we're looking at getting towed to Buford, near the limit of our AAA free tow distance, and Zeb Frady has a spot reserved for us on Monday. Last time we got towed 45 miles to the Co-op it took AAA three tries and 24 hours to come up with the right truck, so if we get started on it now maybe they'll get one by Monday!

And thanks for the driving tip! As you know (you helped us out about a year ago with our brake problem!) I'm becoming an expert NO BRAKES driver! This will be Brake Repair, Round 3 in less than a year. Last time we drove from Winslow, AZ to Tom Hampton's place with low pressure, but a lot more pedal, so this time I'm going to defer to AAA, unless we can get some pedal back today. I'm not trying to mess with Atlanta traffic without brakes, which is a much higher skill level than the nighttime highways between St. Louis and Marysville, OH we did the last time.

We've made it to a driveway in LaGrange for now where we're regrouping and getting our options in order, but here's my number regardless: 216.403.4336
Re: [GMCnet] Combination valve leaking fluid, no brakes in LaGrange, GA [message #227000 is a reply to message #226932] Fri, 25 October 2013 09:52 Go to previous messageGo to next message
MichaelP is currently offline  MichaelP   United States
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I looked on the Blacklist yesterday. I called Ken Henderson and left a message with Jim Walter per his instruction, but if you know anyone closer to LaGrange, sure send me the info. Thanks.
Re: Combination valve leaking fluid, no brakes in LaGrange, GA [message #227001 is a reply to message #226963] Fri, 25 October 2013 10:05 Go to previous messageGo to next message
MichaelP is currently offline  MichaelP   United States
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And yes, Jim B. is always my first call, We spent 2 months at the Co-op this summer. We probably have the running record for number of showers at the co-op, and we are now edified in a number of Daily Pose posts, where he nicknamed our coach MR. RUSTY before they did some frame rail surgery on it this summer! Looks like Zeb Frady will be the latest on our tour of GMC specialists of the USA!
Re: [GMCnet] Combination valve leaking fluid, no brakes in LaGrange, GA [message #227002 is a reply to message #227001] Fri, 25 October 2013 10:10 Go to previous messageGo to next message
jhbridges is currently offline  jhbridges   United States
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Michael -

I'm about 20 miles N of Frady's off I 85. I have a new brass valve (P 30 style) I can lend you if that's the problem and he doesn't have one on hand.

--johnny

4zero4seventwofive6one2zero.


--------------------------------------------
On Fri, 10/25/13, Michael Pisano <mapisano@gmail.com> wrote:

Subject: Re: [GMCnet] Combination valve leaking fluid, no brakes in LaGrange, GA
To: gmclist@temp.gmcnet.org
Date: Friday, October 25, 2013, 3:05 PM



And yes, Jim B. is always my first call,  We spent 2
months at the Co-op this summer. We probably have the
running record for number of showers at the co-op, and we
are now edified in a number of Daily Pose posts, where he
nicknamed our coach MR. RUSTY before they did some frame
rail surgery on it this summer! Looks like Zeb Frady will be
the latest on our tour of GMC specialists of the USA!
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Foolish Carriage, 76 26' Eleganza(?) with beaucoup mods and add - ons. Braselton, Ga. I forgive them all, save those who hurt the dogs. They must answer to me in hell
Re: Combination valve leaking fluid, no brakes in LaGrange, GA [message #227023 is a reply to message #226929] Fri, 25 October 2013 15:49 Go to previous messageGo to next message
MichaelP is currently offline  MichaelP   United States
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Good (well, good-er) news. Still leaking fluid from the combo valve area, but after giving a good wrench to the metering valve nut and another to the lower "front" brake connector, then bleeding the passenger and driver side front we have the best brakes since we left Tom Hampton's place a year ago. Understood that there is still a fail waiting to happen in the combo valve, but may be able to risk the drive from LaGrange to Buford now on Monday without having to play the AAA lottery and wait for a tow.

Not able to find a mechanic here in LaGrange willing to do even the most minor work/diagnostic on our coach (I woulda thunk I could've found a good old boy up for the challenge!), our fate will be in Zeb Frady's hands on Monday.

Hope she holds until we get past Atlanta!

-Michael
Re: [GMCnet] Combination valve leaking fluid, no brakes in LaGrange, GA [message #227047 is a reply to message #227023] Fri, 25 October 2013 19:25 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
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Michael,

You might be OK permanently. The fitting that was leaking at the back of my brass combination valve fixed itself. I tightened the
crap out of it before I put Double Trouble in storage and when I returned the next year to fix it properly it didn't leak and that
was three years ago! I did not take it apart to see how / why it fixed itself I just left it alone.

Regards,
Rob M.
The Pedantic Mechanic

-----Original Message-----
From: Michael Pisano

Good (well, good-er) news. Still leaking fluid from the combo valve area, but after giving a good wrench to the metering valve nut
and another to the lower "front" brake connector, then bleeding the passenger and driver side front we have the best brakes since we
left Tom Hampton's place a year ago. Understood that there is still a fail waiting to happen in the combo valve, but may be able to
risk the drive from LaGrange to Buford now on Monday without having to play the AAA lottery and wait for a tow.

Not able to find a mechanic here in LaGrange willing to do even the most minor work/diagnostic on our coach (I woulda thunk I
could've found a good old boy up for the challenge!), our fate will be in Zeb Frady's hands on Monday.

Hope she holds until we get past Atlanta!

-Michael

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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: [GMCnet] Combination valve leaking fluid, no brakes in LaGrange, GA [message #227051 is a reply to message #227047] Fri, 25 October 2013 19:35 Go to previous messageGo to next message
James Hupy is currently offline  James Hupy   United States
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Senior Member
One thing I have experienced over many years of working with double flared
tubing is that it takes a hell of a lot of pressure to tighten them down
leak free the very first time after they are formed. I have also noticed
that if you tighten them very well, and then come back several hours or
days later and retighten them, you will find that the nuts will move. I
attribute this to a slow compressibility on the part of the materials
involved. If you have one that just will not stop leaking, take the line
off and cut the flared end off and reflare it. It is probably cracked or
deformed so much that it can't be used. Tubing is cheap.
Jim Hupy
Salem, Or
78 GMC Royale 403
On Oct 25, 2013 5:21 PM, "Rob Mueller" <robmueller@iinet.net.au> wrote:

> Michael,
>
> You might be OK permanently. The fitting that was leaking at the back of
> my brass combination valve fixed itself. I tightened the
> crap out of it before I put Double Trouble in storage and when I returned
> the next year to fix it properly it didn't leak and that
> was three years ago! I did not take it apart to see how / why it fixed
> itself I just left it alone.
>
> Regards,
> Rob M.
> The Pedantic Mechanic
>
> -----Original Message-----
> From: Michael Pisano
>
> Good (well, good-er) news. Still leaking fluid from the combo valve area,
> but after giving a good wrench to the metering valve nut
> and another to the lower "front" brake connector, then bleeding the
> passenger and driver side front we have the best brakes since we
> left Tom Hampton's place a year ago. Understood that there is still a
> fail waiting to happen in the combo valve, but may be able to
> risk the drive from LaGrange to Buford now on Monday without having to
> play the AAA lottery and wait for a tow.
>
> Not able to find a mechanic here in LaGrange willing to do even the most
> minor work/diagnostic on our coach (I woulda thunk I
> could've found a good old boy up for the challenge!), our fate will be in
> Zeb Frady's hands on Monday.
>
> Hope she holds until we get past Atlanta!
>
> -Michael
>
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>
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Re: [GMCnet] Combination valve leaking fluid, no brakes in LaGrange, GA [message #227055 is a reply to message #227051] Fri, 25 October 2013 20:05 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
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Location: Sydney, Australia
Karma: 6
Senior Member
Jim,

That's what I figger'd happened to the leak that fixed itself! I had installed new SS tubing which is even stiffer than the normal
steel.

Regards,
Rob M.
The Pedantic Mechanic

-----Original Message-----
From: James Hupy

One thing I have experienced over many years of working with double flared
tubing is that it takes a hell of a lot of pressure to tighten them down
leak free the very first time after they are formed. I have also noticed
that if you tighten them very well, and then come back several hours or
days later and retighten them, you will find that the nuts will move. I
attribute this to a slow compressibility on the part of the materials
involved. If you have one that just will not stop leaking, take the line
off and cut the flared end off and reflare it. It is probably cracked or
deformed so much that it can't be used. Tubing is cheap.
Jim Hupy

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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: [GMCnet] Combination valve leaking fluid, no brakes in LaGrange, GA [message #227105 is a reply to message #227047] Sat, 26 October 2013 13:02 Go to previous messageGo to next message
MichaelP is currently offline  MichaelP   United States
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Location: Ohio
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Member
There's still fluid leaking from the metering valve screw, even though we have brakes now, and (I think) some from the bottom "front" connector. So I'll likely get it replaced unless that somehow fixes itself too.

Funny thing is, neither screw really seemed to tighten at all, maybe the extra torque sealed it without me noticing.

-Michael
Re: Combination valve leaking fluid, no brakes in LaGrange, GA [message #227107 is a reply to message #226929] Sat, 26 October 2013 13:11 Go to previous messageGo to previous message
captjack is currently offline  captjack   United States
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Location: Sebastopol, California
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I tend to agree with a previous poster who suggested a design or manufacturing problem in the brass combination valves. My history:

After I bought my GMC in 2010 I replaces many brake components - hoses, MC, booster, wheel cylinders, etc, and Combination Valve.

On my first vacation the Combination Valve, at the fitting for the front brakes started leaking. I tried tightening it to no avail and rounded the nut. In Moab, UT, a truck shop suggested the connecting tube was bad, not an unreasonable conclusion since the nut was round. $200 later they had replaced the connecting tube. By the time I got back to CA it was leaking again.

I concluded the Combination Valve was bad and Jim K agreed to give me a new Combination Valve. $200 labor later I was on my way. His mechanic, Alonzo, suggested the valve was OK and the fitting wasn't tight enough. By the time I got home, guess what, leaking again from the same front brake tube connection.

By this time I knew to use a vicegrip on the tubing wrench to prevent rounding the tube nut. So, I've tightened it a couple of times over the past year as leaks continually appear. On my way home from the Coos Bay rally it's leaking again.

It's now impossible to tighten the nut any further. Even with the vicegrip on the tubing wrench the nut is starting to round.

So, I've got $400 in useless repairs into fixing this problem. What's next?? Advice please.




Jack Christensen - K6ROW, '76 Glenbrook/Clasco - "The Silver Bullet", Sebastopol, CA
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