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got my heads back and straight edge across the springs reveal... [message #226273] Sun, 20 October 2013 10:24 Go to next message
budworks521 is currently offline  budworks521   United States
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Registered: October 2013
Location: Grand Rapids MI 1974 Pain...
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I have a question about the height of the spring assembly and if slight deviations across the top of the lifter assembly will hurt me. The heads have been passed by magna flux and the valve seats proved ok. Shall I be concerned about 1/16" or less on all the valve tops? The valve seats look equal. Thanks people!

1974 Painted Desert 455 upper half rebuild constant project inexperienced mechanic Grand Rapids Mi Always trying to learn
Re: [GMCnet] got my heads back and straight edge across the springsreveal... [message #226275 is a reply to message #226273] Sun, 20 October 2013 11:12 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
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Registered: July 2007
Location: Sydney, Australia
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Lawrence,

Reference Maintenance Manual X-7525 Page 6A-

Measuring Valve Stem Height

Whenever a new valve is installed, or after grinding valves, it will be necessary to measure valve stem height. Install Gauge
BT-6428. There should be at least .015" clearance on all valves between gauge surface and end of valve stem. (Valve stem can be
gauged with or without the valve rotator on the valve). If clearance is less than .015", remove valve and grind tip of valve stems
as required on a valve tachment to insure a smooth 90° end. Also be certain to break sharp edge on ground valve tip. Observe an
original valve to determine chamfer. After all valve keys have been installed on valves, tap each valve stem end with a hammer to
seat valve rotators and keys. Re-gauge all valves between valve stem and gauge (.015" minimum) and valve rotator and gauge (.030"
minimum). If any valve stem end is less than .005" above rotator, the valve is too short and a new valve must be installed. NOTE:
There must be a minimum of .030" clearance between valve rotator and gauge. Failure to maintain this clearance will cause rocker arm
and valve rotator interference. Example:

Valve Rotator to Gauge Clearance: .038"
Minus Valve Stem to Gauge Clearance: -.035"
.003"

This is less than .005" and a new valve should be installed

NOTE: the GMCnet may mess up the alignment of the above so: (0.038 - 0.035 = 0.003)

Below is a Joe Mondello tool to check the valve stem height that JimK sells:

http://www.appliedgmc.com/prod.itml/icOid/980

Regards,
Rob M.
The Pedantic Mechanic
USAussie - Downunder
USA '75 Avion - Double Trouble TZE365V100426
AUS '75 Avion - The Blue Streak TZE365V100428


-----Original Message-----
From: gmclist-bounces@temp.gmcnet.org [mailto:gmclist-bounces@temp.gmcnet.org] On Behalf Of Lawrence Harrison

I have a question about the height of the spring assembly and if slight deviations across the top of the lifter assembly will hurt
me. The heads have been passed by magna flux and the valve seats proved ok. Shall I be concerned about 1/16" or less on all the
valve tops? The valve seats look equal. Thanks people!

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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: [GMCnet] got my heads back and straight edge across the springsreveal... [message #226310 is a reply to message #226275] Sun, 20 October 2013 17:45 Go to previous messageGo to next message
roy1 is currently offline  roy1   United States
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i bought a gauge from mondello about 3 years ago and found it wasn't square as it bridged the valve tip ( the measurment was different on opposite sides of the stem?)Best to check the lifter preload when you install the rocker arms with a dial indicater.

Roy Keen Minden,NV 76 X Glenbrook
Re: [GMCnet] got my heads back and straight edge across thespringsreveal... [message #226372 is a reply to message #226310] Mon, 21 October 2013 08:55 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
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Roy,

I think you might confuse Lawrence as I probably did, I re-read his question and realized that the MM didn't answer what he asked.
In fact I think that there is no spec as to all the valve stems being the same height. I

So what you're saying is one "leg" of the tool was longer than the other or the face of the pin that goes above the valve tip was
not square?

Did you send it back to Joe? I damn sure would have!

Regards,
Rob M.
The Pedantic Mechanic
USAussie - Downunder
USA '75 Avion - Double Trouble TZE365V100426
AUS '75 Avion - The Blue Streak TZE365V100428


-----Original Message-----
From: roy@gmcnet.org

i bought a gauge from mondello about 3 years ago and found it wasn't square as it bridged the valve tip ( the measurement was
different on opposite sides of the stem?)Best to check the lifter preload when you install the rocker arms with a dial indicater.
--
Roy

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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: [GMCnet] got my heads back and straight edge across thespringsreveal... [message #226501 is a reply to message #226372] Mon, 21 October 2013 22:58 Go to previous messageGo to next message
roy1 is currently offline  roy1   United States
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What I was saying is when the tool is used as it was designed and a feeler gauge inserted to check the clearance the reading on one side of the stem was quite a bit different then the opposing side of the. Stem, meaning the tool was not machined square so the readings are not accurate only general somewhat ballpark depending what side. Of the valve stem you put the fealergauge.

Roy Keen Minden,NV 76 X Glenbrook
Re: [GMCnet] got my heads back and straight edge acrossthespringsreveal... [message #226510 is a reply to message #226501] Tue, 22 October 2013 00:09 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
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Registered: July 2007
Location: Sydney, Australia
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Roy,

OK got it.

It seems to me that if the tool was made correctly you would use it to check that all the valve stems were at the same height, what
do you reckon?

Regards,
Rob M.
The Pedantic Mechanic
USAussie - Downunder
USA '75 Avion - Double Trouble TZE365V100426
AUS '75 Avion - The Blue Streak TZE365V100428


-----Original Message-----
From: gmclist-bounces@temp.gmcnet.org [mailto:gmclist-bounces@temp.gmcnet.org] On Behalf Of roy@gmcnet.org
Sent: Monday, October 21, 2013 10:59 PM
To: gmclist@temp.gmcnet.org
Subject: Re: [GMCnet] got my heads back and straight edge acrossthespringsreveal...

What I was saying is when the tool is used as it was designed and a feeler gauge inserted to check the clearance the reading on one
side of the stem was quite a bit different then the opposing side of the. Stem, meaning the tool was not machined square so the
readings are not accurate only general somewhat ballpark depending what side. Of the valve stem you put the fealergauge.
--
Roy

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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: [GMCnet] got my heads back and straight edge acrossthespringsreveal... [message #226513 is a reply to message #226510] Tue, 22 October 2013 00:30 Go to previous messageGo to next message
jim kanomata is currently offline  jim kanomata   United States
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Location: fremont,ca
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We sell that tool and know its value.
If the heads were not done right, you'll know.
By the way Joe Mondello and I became very good friends till he passed away over year and half ago.


Jim Kanomata Applied/GMC, Fremont,CA jimk@appliedairfilters.com http://www.appliedgmc.com 1-800-752-7502
Re: [GMCnet] got my heads back and straight edge acrossthespringsreveal... [message #226514 is a reply to message #226510] Tue, 22 October 2013 00:31 Go to previous messageGo to next message
roy1 is currently offline  roy1   United States
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That is correct . I don't remember what the tolerance was for each stem but say it was .005 to .015 and with the lousy machine work of the tool one part of the stem measures .009 and the other corner of the same stem measures .020 ? It's close but kind of a guesstimate as to is it good enough? I just made sure I set the lifter preload on all the lifters . Checking the stem height from the head to the top of the stem does not give the same results s using the stem height tool assuming you have an accurate tool.

Roy Keen Minden,NV 76 X Glenbrook
Re: [GMCnet] got my heads back and straight edge acrossthespringsreveal... [message #226518 is a reply to message #226513] Tue, 22 October 2013 00:38 Go to previous messageGo to next message
roy1 is currently offline  roy1   United States
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jim kanomata wrote on Mon, 21 October 2013 22:30

We sell that tool and know its value.
If the heads were not done right, you'll know.
By the way Joe Mondello and I became very good friends till he passed away over year and half ago.

I know joe is no longer with us. I'm just saying the tool I have is not square the current ones may be ok but I wasn't lucky with the one they sent me ( you weren't selling the tool when I bought. It or I would have bought it from you).


Roy Keen Minden,NV 76 X Glenbrook
Re: [GMCnet] got my heads back and straight edgeacrossthespringsreveal... [message #226536 is a reply to message #226514] Tue, 22 October 2013 08:39 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
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Location: Sydney, Australia
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Roy,

Below you note: "I just made sure I set the lifter preload on all the lifters."

Which I interpret to mean the distance the rocker arm pushed the piston down in the lifter body was the same for all eight
cylinders.

I just checked MM X-7525 and found this:

ROCKER ARM ASSEMBLIES

INSTALLATION
1 . Position a set of rocker arms (for one cylinder) in the proper location.
2 . Lubricate wear points with 1050169 Lubricant or equivalent and install the pivots.
3. Install the hardened flanged bolts and tighten alternately. Torque bolts to 25 ft . lbs.

Since the rocker arms are not adjustable how did do you set the lifter preload?

Regards,
Rob M.
The Pedantic Mechanic
USAussie - Downunder
USA '75 Avion - Double Trouble TZE365V100426
AUS '75 Avion - The Blue Streak TZE365V100428

-----Original Message-----
From: gmclist-bounces@temp.gmcnet.org [mailto:gmclist-bounces@temp.gmcnet.org] On Behalf Of roy@gmcnet.org
Sent: Tuesday, October 22, 2013 12:32 AM
To: gmclist@temp.gmcnet.org
Subject: Re: [GMCnet] got my heads back and straight edgeacrossthespringsreveal...

That is correct . I don't remember what the tolerance was for each stem but say it was .005 to .015 and with the lousy machine work
of the tool one part of the stem measures .009 and the other corner of the same stem measures .020 ? It's close but kind of a
guesstimate as to is it good enough? I just made sure I set the lifter preload on all the lifters . Checking the stem height from
the head to the top of the stem does not give the same results s using the stem height tool assuming you have an accurate tool.
--
Roy

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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: [GMCnet] got my heads back and straight edgeacrossthespringsreveal... [message #226673 is a reply to message #226536] Wed, 23 October 2013 00:57 Go to previous messageGo to next message
roy1 is currently offline  roy1   United States
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Robert Mueller wrote on Tue, 22 October 2013 06:39

Roy,

Below you note: "I just made sure I set the lifter preload on all the lifters."

Which I interpret to mean the distance the rocker arm pushed the piston down in the lifter body was the same for all eight
cylinders.

I just checked MM X-7525 and found this:

ROCKER ARM ASSEMBLIES

INSTALLATION
1 . Position a set of rocker arms (for one cylinder) in the proper location.
2 . Lubricate wear points with 1050169 Lubricant or equivalent and install the pivots.
3. Install the hardened flanged bolts and tighten alternately. Torque bolts to 25 ft . lbs.

Since the rocker arms are not adjustable how did do you set the lifter preload?

Regards,
Rob M.
The Pedantic Mechanic
USAussie - Downunder
USA '75 Avion - Double Trouble TZE365V100426
AUS '75 Avion - The Blue Streak TZE365V100428

-----Original Message-----
From: gmclist-bounces@temp.gmcnet.org [mailto:gmclist-bounces@temp.gmcnet.org] On Behalf Of roy@gmcnet.org
Sent: Tuesday, October 22, 2013 12:32 AM
To: gmclist@temp.gmcnet.org
Subject: Re: [GMCnet] got my heads back and straight edgeacrossthespringsreveal...

That is correct . I don't remember what the tolerance was for each stem but say it was .005 to .015 and with the lousy machine work
of the tool one part of the stem measures .009 and the other corner of the same stem measures .020 ? It's close but kind of a
guesstimate as to is it good enough? I just made sure I set the lifter preload on all the lifters . Checking the stem height from
the head to the top of the stem does not give the same results s using the stem height tool assuming you have an accurate tool.
--
Roy

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. I added a small shim under each assembly to put it within the recommended tolerance. A magnetic dial indicator gave me readings to get them all within tolerance. The specs probably came with the comp cam instructions.


Roy Keen Minden,NV 76 X Glenbrook
Re: [GMCnet] got my heads back and straightedgeacrossthespringsreveal... [message #226693 is a reply to message #226673] Wed, 23 October 2013 09:03 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
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Location: Sydney, Australia
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Roy,

Thanks, that's what I figgered!

Regards,
Rob M.
The Pedantic Mechanic
USAussie - Downunder
USA '75 Avion - Double Trouble TZE365V100426
AUS '75 Avion - The Blue Streak TZE365V100428

-----Original Message-----
From: roy@gmcnet.org

I added a small shim under each assembly to put it within the recommended tolerance. A magnetic dial indicator gave me readings to
get them all within tolerance. The specs probably came with the comp cam instructions.

Roy Keen
Minden,NV
76 X Glenbrook


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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: got my heads back and straight edge across the springs reveal... [message #226773 is a reply to message #226273] Wed, 23 October 2013 19:04 Go to previous messageGo to next message
budworks521 is currently offline  budworks521   United States
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Location: Grand Rapids MI 1974 Pain...
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Thanks gentlemen, I will double check with machine shop and find out if they checked them as they stated. I don't have the tools mentioned and don't know what a preload or how to preload... I will double check the manual. Thanks

1974 Painted Desert 455 upper half rebuild constant project inexperienced mechanic Grand Rapids Mi Always trying to learn
Re: got my heads back and straight edge across the springs reveal... [message #226812 is a reply to message #226773] Thu, 24 October 2013 08:38 Go to previous messageGo to next message
wally is currently offline  wally   United States
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Location: Omaha Nebraska
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budworks521 wrote on Wed, 23 October 2013 19:04

Thanks gentlemen, I will double check with machine shop and find out if they checked them as they stated. I don't have the tools mentioned and don't know what a preload or how to preload... I will double check the manual. Thanks

Bud, We got in a corner where I needed to know what the height was and if was OK. Here is a tool that can be made to check with. Not nearly as nice a Mondello's but it serves the purpose. Measures from the center of the valve stem to the top of the valve cover surface. No feeler guage as it is at the spec 1.220".
http://www.gmcmhphotos.com/photos/valve-stem-height-tool-shopmade/p51343-stemheight8.html
Stock spec may not be perfect with resurfaced heads and a non-stock gasket anyway. I don't remember what the range of the lifters was but I think it was over .100". Rocker geometry is another issue. The pics are from 2009 and we are still rolling with these measurements.
HTH


Wally Anderson
Omaha NE
75 Glenbrook
Re: [GMCnet] got my heads back and straight edge across the springsreveal... [message #226827 is a reply to message #226773] Thu, 24 October 2013 09:35 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
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Location: Sydney, Australia
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Lawrence,

Google is your friend!

http://www.cranecams.com/pdf-tech-tips/hydro-lift.pdf

Regards,
Rob M.
The Pedantic Mechanic
USAussie - Downunder
USA '75 Avion - Double Trouble TZE365V100426
AUS '75 Avion - The Blue Streak TZE365V100428


-----Original Message-----
From: Lawrence Harrison

Thanks gentlemen, I will double check with machine shop and find out if they checked them as they stated. I don't have the tools
mentioned and don't know what a preload or how to preload... I will double check the manual. Thanks

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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: got my heads back and straight edge across the springs reveal... [message #226840 is a reply to message #226273] Thu, 24 October 2013 11:01 Go to previous message
Craig Lechowicz is currently offline  Craig Lechowicz   United States
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Thanks Wally,
Looks like a great way to make a gauge, and simple enough that even I can probably do it. The Mondello one is a little spendy as I recall.


Craig Lechowicz
'77 Kingsley, Waterford, MI
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