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Home » Public Forums » GMCnet » Source for replacement K2 & K3 relays on the Onan control board
Source for replacement K2 & K3 relays on the Onan control board [message #213497] Sat, 06 July 2013 16:07 Go to next message
bpimm is currently offline  bpimm   United States
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Are these relays or a direct replacement available? If not what is the choice part to swap in?

Thanks


Brian & RaeDean 1973 26' #383 Washougal WA
Re: Source for replacement K2 & K3 relays on the Onan control board [message #213499 is a reply to message #213497] Sat, 06 July 2013 17:03 Go to previous messageGo to next message
Ken Burton is currently offline  Ken Burton   United States
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bpimm wrote on Sat, 06 July 2013 16:07

Are these relays or a direct replacement available? If not what is the choice part to swap in?

Thanks

K3 is available. There is no known direct replacement for K2. I do not have the number for K3 in front of me, but I buy them at the local electronics store. They also seldom fail. K3 on the other hand, K2 frequently fails due to the capacitor in the circuit or diode in series with it failing.

Duane Simmons use to take another small relay and wire it to the board, then he would cover it with the original K2 relay cover. If you do this you need to look carefully at the resistance of the relay coil on the new relay. Then you need to change (usually lower) the resistance of the series resistor to have 12 volts across the coil when the generator is running.

I have fixed a few of these with K2 failures but any more I just tell people to buy a new dinosaur board from Jim K. In the end it usually is more reliable.


Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana

[Updated on: Sat, 06 July 2013 23:56]

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Re: [GMCnet] Source for replacement K2 & K3 relays on the Onan control board [message #213505 is a reply to message #213499] Sat, 06 July 2013 17:29 Go to previous messageGo to next message
jimk is currently offline  jimk   United States
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Location: Belmont, CA
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Duane S was doing all our boards, but it got to a point to where we were
running int an reliability issue.
Weare now ssupplying the Dinasour boards with a pigtail and standard.
They carry a 2year warrenty. We never ask for proof, just your word and
send you a new one n/c immidiatly and ask that you return the defective to
us.
Manufactures know that distributors in general do not like to handle
warranty , so they let us call the shots.
We use warranty as a way of showing our customers that we never use days or
milage to say it is out

On Sat, Jul 6, 2013 at 3:03 PM, Ken Burton <n9cv@comcast.net> wrote:

>
>
> bpimm wrote on Sat, 06 July 2013 16:07
> > Are these relays or a direct replacement available? If not what is the
> choice part to swap in?
> >
> > Thanks
>
> K3 is available. There is no known direct replacement for K2. I do not
> have the number for K3 in front of me, but I buy them at the local
> electronics store. They also seldom fail. K3 on the other hand, K2
> frequently fails due to the capacitor in the circuit or diode in series
> with it failing.
>
> Duane Simmons use to take another small relay and wire it to the board,
> then he would cover it with the original K2 relay cover. If you do this
> you need to look carefully at the resistance of the relay coil on the new
> relay. Then you need to change (usually lower) the resistance of the
> series resistor to have 12 volts across the coil when the generator is
> running.
>
> I have fixed a few of these with K2 failures but any more I just tell
> people to buy a new dinosaur board for Jim K. In the end it usually is
> more reliable.
> --
> Ken Burton - N9KB
> 76 Palm Beach
> Hebron, Indiana
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>



--
Jim Kanomata
Applied/GMC, Fremont,CA
jimk@appliedairfilters.com
http://www.appliedgmc.com
1-800-752-7502
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Jim Kanomata
Applied/GMC
jimk@appliedairfilters.com
www.appliedgmc.com
1-800-752-7502
Re: [GMCnet] Source for replacement K2 & K3 relays on the Onan control board [message #213517 is a reply to message #213497] Sat, 06 July 2013 18:28 Go to previous messageGo to next message
jhbridges is currently offline  jhbridges   United States
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K3 looks like a simple 12V relay... K2 looks to be current sensitive.  MagneCraft oughta to have a functional replacement for each, probably you'd have to adapt the connections.  Onan may well stock them - for a price.
 
--johnny

From: Brian Pimm <brian@pimmlabs.com>
To: gmclist@temp.gmcnet.org
Sent: Saturday, July 6, 2013 5:07 PM
Subject: [GMCnet] Source for replacement K2 & K3 relays on the Onan control board




Are these relays or a direct replacement available? If not what is the choice part to swap in?

Thanks
--
Brian & RaeDean
1973 26' #383
Washougal Washington
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Foolish Carriage, 76 26' Eleganza(?) with beaucoup mods and add - ons. Braselton, Ga. I forgive them all, save those who hurt the dogs. They must answer to me in hell
Re: [GMCnet] Source for replacement K2 & K3 relays on the Onan control board [message #213566 is a reply to message #213517] Sun, 07 July 2013 00:47 Go to previous messageGo to next message
Ken Henderson is currently offline  Ken Henderson   United States
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Location: Americus, GA
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Johnny,

IIRC, at the bottom right corner of the Onan diagram I mentioned last
night, for which Emery provided the URL, there are ECC numbers for the
relays. Whether they're still available is an open question.


Ken H.


On Sat, Jul 6, 2013 at 4:28 PM, Johnny Bridges <jhbridges@ymail.com> wrote:

> K3 looks like a simple 12V relay... K2 looks to be current sensitive.
> MagneCraft oughta to have a functional replacement for each, probably you'd
> have to adapt the connections. Onan may well stock them - for a price.
>
> --johnny
>
> From: Brian Pimm <brian@pimmlabs.com>
> To: gmclist@temp.gmcnet.org
> Sent: Saturday, July 6, 2013 5:07 PM
> Subject: [GMCnet] Source for replacement K2 & K3 relays on the Onan
> control board
>
>
>
>
> Are these relays or a direct replacement available? If not what is the
> choice part to swap in?
>
> Thanks
> --
> Brian & RaeDean
> 1973 26' #383
> Washougal Washington
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>
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Ken Henderson
Americus, GA
www.gmcwipersetc.com
Large Wiring Diagrams
76 X-Birchaven
76 X-Palm Beach
Re: [GMCnet] Source for replacement K2 & K3 relays on the Onan control board [message #213568 is a reply to message #213566] Sun, 07 July 2013 02:50 Go to previous messageGo to next message
Ken Burton is currently offline  Ken Burton   United States
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Registered: January 2004
Location: Hebron, Indiana
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Senior Member
I can get K3 at my local electronics store.
It is ECG relay 6522R.
My local store handles NTE and that number crosses to an NTE number of R48-5D5-12L which they have in stock.

That said, I have never had that relay go bad. It is always K2 that goes bad. It usually fails because R1, CR1, or C1 are also defective.


Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana

[Updated on: Sun, 07 July 2013 02:50]

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Re: [GMCnet] Source for replacement K2 & K3 relays on the Onan control board [message #213571 is a reply to message #213568] Sun, 07 July 2013 07:37 Go to previous messageGo to next message
bpimm is currently offline  bpimm   United States
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Registered: June 2013
Location: Washougal Washington
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Senior Member
I haven't pulled the board out yet to troubleshoot, I had no power to the coil and when I jumped it it ran. I figured that at this age might as well replace both if they're available. K3 might be good still, I'll have to get the board on the bench and see what I find. It's a lower priority so the other repairs go first. one more Fender well, the water system, new roof top air, seat mounting etc. etc.

Brian & RaeDean 1973 26' #383 Washougal WA
Re: [GMCnet] Source for replacement K2 & K3 relays on the Onan control board [message #213591 is a reply to message #213566] Sun, 07 July 2013 10:17 Go to previous message
jhbridges is currently offline  jhbridges   United States
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Registered: May 2011
Location: Braselton ga
Karma: -74
Senior Member
I'll have a look.  ECC?  ECG maybe?  ECG stuff crosses usually to MangneCraft.  I didn't like the looks of the coil connections on Stick's Onan.  It's running and making power... but the problems with it were pretty much due to loose connections on the engine control board  as a result of age and vibration.  We got them corrected, but you really can't do much with the relay coil connections.   On K3 they're soldered... no problem.  On K2 they are stuck under the rivets which hold the PCB connectors... three dissimilar metals.   Consequently, I'd replace K2 with something which has a better - or at least newer - coil-to-PCB connection.  I noted also, the conformal coating is shedding, again due to age.  Once everything is working, it wants recoating.  Carefully.
 
--johnny
'76 23' transmode Norris
'76 palm beach

From: Ken Henderson <hend4800@bellsouth.net>
To: gmclist <gmclist@temp.gmcnet.org>
Sent: Sunday, July 7, 2013 1:47 AM
Subject: Re: [GMCnet] Source for replacement K2 & K3 relays on the Onan control board


Johnny,

IIRC, at the bottom right corner of the Onan diagram I mentioned last
night, for which Emery provided the URL, there are ECC numbers for the
relays.  Whether they're still available is an open question.


Ken H.


On Sat, Jul 6, 2013 at 4:28 PM, Johnny Bridges <jhbridges@ymail.com> wrote:

> K3 looks like a simple 12V relay... K2 looks to be current sensitive.
> MagneCraft oughta to have a functional replacement for each, probably you'd
> have to adapt the connections.  Onan may well stock them - for a price.
>
> --johnny
>
> From: Brian Pimm <brian@pimmlabs.com>
> To: gmclist@temp.gmcnet.org
> Sent: Saturday, July 6, 2013 5:07 PM
> Subject: [GMCnet] Source for replacement K2 & K3 relays on the Onan
> control board
>
>
>
>
> Are these relays or a direct replacement available? If not what is the
> choice part to swap in?
>
> Thanks
> --
> Brian & RaeDean
> 1973 26' #383
> Washougal Washington
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist
>
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Foolish Carriage, 76 26' Eleganza(?) with beaucoup mods and add - ons. Braselton, Ga. I forgive them all, save those who hurt the dogs. They must answer to me in hell
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