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Gas smell and coolant leak [message #197732] Thu, 07 February 2013 18:59 Go to previous message
kerry pinkerton is currently offline  kerry pinkerton   United States
Messages: 2565
Registered: July 2012
Location: Harvest, Al
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split from other thread:
http://gmc.mybirdfeeder.net/GMCforum/index.php?t=msg&th=24975&start=0&rid=2555

Well, tightening the bolts SEEMS to have solved the gas smell... maybe. I'd have to start it and run a while to be sure but can't do that BECAUSE, I'd drained the coolant in order to change the thermostat.

I noticed when we got to Tampa for Lazydays, my coolant was low and added some. Added more in Panama city. And it was so low when we got home that the heat core was not getting any. No visible leaks but Ken Henderson reminded me that you can't fill a GMC by just filling the radiator because the heater core and water heater (exchanger) are above the motor. In fact, it takes a few warm/cool cycles to draw enough coolant from the expansion tank to get everything topped off.

I had not smelled the telltale antifreeze smell in the coach so I knew the heater core was probably OK. The heat exchanger in the hot water heater was an unknown the the PO did change all the lines...more on that later.

However, I was certain the thermostat was stuck open and had ordered a new one (Robertshaw) from Jim K with my last tithe to Applied GMC.

So this afternoon I pulled the thermostat housing. Two bolts into the intake manifold and the hose clamp at the top of the short hose that goes to the front of the engine. When I lifted the housing, to my surprise, the short hose came right off. I got to looking and the lower hose clamp that SHOULD have been on the hard line, was actually on the bottom of the little gooseneck hard line. The hose was sorta clamped but not enough that it didn't come right off with a little twist and pull. DUH! I guess I never really had the engine cover off while the motor was running to see the coolant.

So what was happening is my coolant was slowly dribbling out over the front of the engine and the engine fan was just evaporating it away on the hot block. I'm surprised the motor never got hot but it didn't and it was greasy enough that we would have smelled it for sure.

So if I'm LUCKY, the coolant lean and cold engine will be solved easily by tomorrow morning and the gas leak will be gone...all because the PO apparently did not know how to use a flat blade screwdriver or a 9/16 wrench.

I've decided NOT to pull the intake and plug the crossover at this point. If I'm still loosing coolant, I'd have to suspect a cracked head or head gasket Confused and the intake would have to come off again. The crossover being unblocked has worked for 56K miles, a couple K more probably won't kill it.

I've pressure washed and steam cleaned the engine and fixed the exhaust leak. Now I'll start hunting down oil leaks which is liable to be cause for taking other things off the motor.


Kerry Pinkerton - North Alabama Had 5 over the years. Currently have a '06 Fleetwood Discovery 39L
 
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