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Copper Line Problem [message #104721] Sun, 31 October 2010 21:32 Go to next message
Jiffyjet2 is currently offline  Jiffyjet2   United States
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Registered: November 2008
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I started what I thought was a relatively simple installation in my '74 Canyon Lands. I started to put an Insta Hot unit in the counter top. The electricity is already there, so a simple "T" in the cold water line to the sink tap would get water to the new unit. The plumbing in this area is copper tubing. I disconnected the braided flex hose from the end of the copper and tried to put the "T" in...however, I couldn't get the brass fitting to connect the thing to the copper to go on the end of the tube. After much pushing and messing around, I still couldn't get the fitting to go over the end of the tube, even with new fittings, and even cutting the off the tube and starting over. Finally, I measured the OD of the original tubing. It isn't 3/8 inch (.375) the standard, it's .40! That seems to be the diameter of the all of the original tubing under the sink.
Is that the usual diameter of the tubing? If so, can I still get brass fittings that fit .40? I can't even get it back together without the Insta Hot...and I really don't want to replumb the whole coach.
Thanks for any help or insight into this annoying little issue.
After two years it's very nearly ready to roll. Just a few adjustments to the blinds and a front drape.
Cheers,
Jess Marker
'74 Canyon Lands, "the Great Pumpkin"
Tacoma, WA
Re: [GMCnet] Copper Line Problem [message #104725 is a reply to message #104721] Sun, 31 October 2010 21:50 Go to previous messageGo to next message
Russell Mehlenbacher is currently offline  Russell Mehlenbacher   United States
Messages: 128
Registered: June 2010
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Senior Member
>
> Is that the usual diameter of the tubing? If so, can I still get brass
> fittings that fit .40? I can't even get it back together without the Insta
> Hot...and I really don't want to replumb the whole coach.
>
> Jess Marker
> '74 Canyon Lands, "the Great Pumpkin"
> Tacoma, WA
> _______________________________________________
>

Sounds like freeze expansion. I didn't try to find a solution, as I replaced
all of it with Pex. I'd thought about reaming a flare nut to fit over the
tube and flare the tube, but never tried it. I'm sure someone has a tried
and true answer.


--
Russ & Linda Mehlenbacher
Rochester, MI
'74 X-Sequoia
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Russ & Linda Mehlenbacher
Rochester Hills, Michigan
'76 Eleganza
'74 Sequoia
Re: [GMCnet] Copper Line Problem [message #104727 is a reply to message #104721] Sun, 31 October 2010 21:49 Go to previous messageGo to next message
emerystora is currently offline  emerystora   United States
Messages: 4442
Registered: January 2004
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Senior Member

On Oct 31, 2010, at 8:32 PM, Jiffyjet2 wrote:

>
>
> I started what I thought was a relatively simple installation in my '74 Canyon Lands. I started to put an Insta Hot unit in the counter top. The electricity is already there, so a simple "T" in the cold water line to the sink tap would get water to the new unit. The plumbing in this area is copper tubing. I disconnected the braided flex hose from the end of the copper and tried to put the "T" in...however, I couldn't get the brass fitting to connect the thing to the copper to go on the end of the tube. After much pushing and messing around, I still couldn't get the fitting to go over the end of the tube, even with new fittings, and even cutting the off the tube and starting over. Finally, I measured the OD of the original tubing. It isn't 3/8 inch (.375) the standard, it's .40! That seems to be the diameter of the all of the original tubing under the sink.
> Is that the usual diameter of the tubing? If so, can I still get brass fittings that fit .40? I can't even get it back together without the Insta Hot...and I really don't want to replumb the whole coach.
> Thanks for any help or insight into this annoying little issue.
> After two years it's very nearly ready to roll. Just a few adjustments to the blinds and a front drape.
> Cheers,
> Jess Marker
>
There is no such thing as .40 copper tubing. What has happened is that the prior owner did not winterize in time and the water in the lines froze and expanded the tubing. You will just have to replace the tubing or perhaps you can file them down to fit your fittings.

Emery Stora
77 Kingsley
Santa Fe, NM


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Re: [GMCnet] Copper Line Problem [message #104728 is a reply to message #104721] Sun, 31 October 2010 22:13 Go to previous messageGo to next message
powerjon is currently offline  powerjon   United States
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Registered: January 2004
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Senior Member
Jess,
1/4" copper tubing is 0.375 OD. My SWAG is that you or the previous
owner (known as the PO) experienced water freezing in the line that
caused it to expand slightly, in your case aprox .025 inches. Your
option is to find a section of the copper that measures close to 0.375
and replace back to that point. There are no special brass fittings
that will work. The one options that may work for you is to use a
piece of hose (1/4" ID hose hose) reinforced water grade and hose
clamps to put a piece of new 1/4" tubing and then your fittings. Any
hardware store or big box store should carry what you need. Be sure
to use only all SS hose clamps, not the cheap steel ones.

J.R. Wright

On Oct 31, 2010, at 10:32 PM, Jiffyjet2 wrote:

>
>
> I started what I thought was a relatively simple installation in my
> '74 Canyon Lands. I started to put an Insta Hot unit in the counter
> top. The electricity is already there, so a simple "T" in the cold
> water line to the sink tap would get water to the new unit. The
> plumbing in this area is copper tubing. I disconnected the braided
> flex hose from the end of the copper and tried to put the "T"
> in...however, I couldn't get the brass fitting to connect the thing
> to the copper to go on the end of the tube. After much pushing and
> messing around, I still couldn't get the fitting to go over the end
> of the tube, even with new fittings, and even cutting the off the
> tube and starting over. Finally, I measured the OD of the original
> tubing. It isn't 3/8 inch (.375) the standard, it's .40! That
> seems to be the diameter of the all of the original tubing under the
> sink.
> Is that the usual diameter of the tubing? If so, can I still get
> brass fittings that fit .40? I can't even get it back together
> without the Insta Hot...and I really don't want to replumb the whole
> coach.
> Thanks for any help or insight into this annoying little issue.
> After two years it's very nearly ready to roll. Just a few
> adjustments to the blinds and a front drape.
> Cheers,
> Jess Marker
> '74 Canyon Lands, "the Great Pumpkin"
> Tacoma, WA
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J.R. Wright
GMC GreatLaker
GMC Eastern States
GMCMI
78 30' Buskirk Stretch
75 Avion Under Reconstruction
Michigan
Re: [GMCnet] Copper Line Problem [message #104729 is a reply to message #104727] Sun, 31 October 2010 22:17 Go to previous messageGo to next message
mike miller   United States
Messages: 3576
Registered: February 2004
Location: Hillsboro, Oregon
Karma: 0
Senior Member
emerystora wrote on Sun, 31 October 2010 19:49

>...
> I measured the OD of the original tubing. It isn't 3/8 inch
> (.375) the standard, it's .40! That seems to be the diameter
> of the all of the original tubing under the sink.
> Is that the usual diameter of the tubing?

There is no such thing as .40 copper tubing. What has happened is that the prior owner did not winterize in time and the water in the lines froze and expanded the tubing. ...


Note that copper expands, but doesn't contract back. (much) The next freeze it starts at the expanded diameter meaning it will get even easier to split after each freeze/thaw cycle.

I would plan on replacing all the lines sometime... But until you do, be sure to winterize properly.


Mike Miller -- Hillsboro, OR -- on the Black list
(#2)`78 23' Birchaven Rear Bath -- (#3)`77 23' Birchaven Side Bath
More Sidekicks than GMC's and a late model Malibu called 'Boo' http://m000035.blogspot.com
Re: Copper Line Problem [message #104731 is a reply to message #104721] Sun, 31 October 2010 22:31 Go to previous messageGo to next message
mike miller   United States
Messages: 3576
Registered: February 2004
Location: Hillsboro, Oregon
Karma: 0
Senior Member
Jiffyjet2 wrote on Sun, 31 October 2010 19:32

.. I can't even get it back together without the Insta Hot...and I really don't want to replumb the whole coach. ...


I had a similar problem in my '73. I replaced that ONE line back each way to the closest connection. In my case, I think it was a tee behind the drawers and the sink faucet.

At the time I posted to the list and was informed of the problems with copper and freezing. (See the other replies...)

Full replacement of the water system was (and still is) on the list to update THAT coach. The length and COST of THAT list is what led me to buy my second coach when the bottom dropped out of the GMC market. My #2 coach doesn't have as near as long a list and besides... it has plastic water lines. Very Happy


Mike Miller -- Hillsboro, OR -- on the Black list
(#2)`78 23' Birchaven Rear Bath -- (#3)`77 23' Birchaven Side Bath
More Sidekicks than GMC's and a late model Malibu called 'Boo' http://m000035.blogspot.com
Re: Copper Line Problem [message #104732 is a reply to message #104731] Sun, 31 October 2010 23:30 Go to previous messageGo to next message
Craig Lechowicz is currently offline  Craig Lechowicz   United States
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Registered: October 2006
Location: Waterford, MI
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Senior Member
Jess,
This must be pretty common. I went through something similar over the summer. The PO had put really cheap vinyl hose over mine, which blew out when I started using the hot water a lot. I spent probably an hour at a really good local hardware store, and they gave me the frozen explanation as well, saying all Moen faucets (which is my factory original) had 3/8" copper.

After looking at every fitting in the store, I found a 1/2" copper street ell. The normally female end of the street ell just slipped over the "expanded" 3/8" tubing, and I soldered that in place, then used adapter fittings to hook back up to the old plastic hose in the GMC.

Although, my Moen faucet now has a drip in it again, despite replacing the cartridge two years ago, so I wish I would have just changed the whole faucet instead of spending $20 to hook up one I don't like much anyway.


Craig Lechowicz
'77 Kingsley, Waterford, MI
Re: Copper Line Problem [message #104743 is a reply to message #104732] Mon, 01 November 2010 02:56 Go to previous messageGo to next message
Jiffyjet2 is currently offline  Jiffyjet2   United States
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Registered: November 2008
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Member
Thanks so much for the information. I think I'll just replace the line from the nearest flared joint (about 2 1/2 feel) with a new piece of 3/8" tubing and the rest will be a piece of cake.
This forum is absolutely incredible for getting expertise, information and ideas. An unbelievable resource.
Jess Marker
'74 Canyon Lands "the Great Pumpkin"
Tacoma, WA
Re: Copper Line Problem [message #104755 is a reply to message #104743] Mon, 01 November 2010 09:46 Go to previous messageGo to next message
Matt Colie is currently offline  Matt Colie   United States
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Registered: March 2007
Location: S.E. Michigan
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Senior Member
Jiffyjet2 wrote on Mon, 01 November 2010 03:56

Thanks so much for the information. I think I'll just replace the line from the nearest flared joint (about 2 1/2 feel) with a new piece of 3/8" tubing and the rest will be a piece of cake.
This forum is absolutely incredible for getting expertise, information and ideas. An unbelievable resource.
Jess Marker
'74 Canyon Lands "the Great Pumpkin"
Tacoma, WA

Jess,

If it is possible to replace the run of tubing, that is absolutely the best solution.

I had the same problem when I went to do some work under the sink in the head.

There is, however, a patch trick in my book of cheap and sleazy fixes:
Cut the expanded tube carefully,
Use a torch to heat it to just below incandescence for about a minute (the thin wall does not take long to re-crystalize).
Swage the end to size with your flaring block (what the clamp part of a flaring tool set is called). Take 2 bites if you need it to size for longer than one - like to slide on a flare nut.
Clean it well if you are going to solder it.
Anneal it again if you are going to flare it.

This trick works once (if you are both lucky and careful).
Do not count on it working twice.

Matt


Matt & Mary Colie - Chaumière -'73 Glacier 23 - Members GMCMI, GMCGL, GMCES
Electronically Controlled Quiet Engine Cooling Fan with OE Rear Drum Brakes with Applied Control Arms
SE Michigan - Near DTW - Twixt A2 and Detroit
Re: [GMCnet] Copper Line Problem [message #104766 is a reply to message #104725] Mon, 01 November 2010 12:52 Go to previous messageGo to next message
emerystora is currently offline  emerystora   United States
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Registered: January 2004
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Senior Member

On Oct 31, 2010, at 8:50 PM, Russell Mehlenbacher wrote:
>
> Sounds like freeze expansion. I didn't try to find a solution, as I replaced
> all of it with Pex. I'd thought about reaming a flare nut to fit over the
> tube and flare the tube, but never tried it. I'm sure someone has a tried
> and true answer.
>


Russ
That is really a great idea. As long as the flare fit inside the nut it would seem to work fine. I'll have to file that idea away in the back of my mind and hope that I never have to try it!

Emery Stora
77 Kingsley
Santa Fe, NM


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Re: Copper Line Problem [message #104868 is a reply to message #104721] Tue, 02 November 2010 15:09 Go to previous messageGo to next message
Jim Galbavy is currently offline  Jim Galbavy   United States
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Registered: August 2007
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Senior Member
Jess,

I was talking to my plumber this morning while he / we were replacing the gas water heater in the house, and for what you are dealing with he recommended a "Swedging Tool. He said that what we have in the older GMCs is soft cooper tubing which had some give when it expanded. The inside dia. can be expanded and new tubing slipped inside of the old. It can be done by someone who knows what they are doing. .... but they need to be careful.

jim galbavy
'73 X-CL ANNIE
Re: [GMCnet] Copper Line Problem [message #104872 is a reply to message #104868] Tue, 02 November 2010 16:43 Go to previous messageGo to next message
Gary Worobec is currently offline  Gary Worobec   United States
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Senior Member
There are two different kinds of copper tube. Hard copper which is the type
used in houses that is soldered and soft copper which is referred to as
refrigeration copper tube and uses compression or flare fittings.

Soft copper
OD ID

1/8" 0.065"
3/16" 0.1275"
1/4" 0.19"
5/16" 0.2485"
3/8" 0.311"
1/2" 0.436"

Hard Copper

3/8 1/2"
1/2" 5/8"
5/8" 3/4

In some hot water heating applications you can use special fittings and
flare hard copper. We used to do that in the marine industry because basic
solder would have cracked with the vibrations through the boat.

With all of this said though I think using PEX makes the most sense. We have
had several freezes where the PEX happily expands with no problems. I redid
our whole coach with PEX. Just a snap to replumb or add anything.

Thanks

Gary and Joanne Worobec
1973 GMC Glacier
Anza, CA


----- Original Message -----
From: "Jim Galbavy" <j.galbavy@att.net>
To: <gmclist@temp.gmcnet.org>
Sent: Tuesday, November 02, 2010 1:09 PM
Subject: Re: [GMCnet] Copper Line Problem


>
>
> Jess,
>
> I was talking to my plumber this morning while he / we were replacing the
> gas water heater in the house, and for what you are dealing with he
> recommended a "Swedging Tool. He said that what we have in the older GMCs
> is soft cooper tubing which had some give when it expanded. The inside
> dia. can be expanded and new tubing slipped inside of the old. It can be
> done by someone who knows what they are doing. .... but they need to be
> careful.
>
> jim galbavy
> '73 X-CL ANNIE
> _______________________________________________
> GMCnet mailing list
> List Information and Subscription Options:
> http://temp.gmcnet.org/cgi-bin/mailman/listinfo/gmclist

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Re: [GMCnet] Copper Line Problem [message #104880 is a reply to message #104872] Tue, 02 November 2010 19:28 Go to previous messageGo to next message
Jim Galbavy is currently offline  Jim Galbavy   United States
Messages: 1443
Registered: August 2007
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Senior Member
Gary,

I was answering Jess's question of a possible quick fix. The copper tubing on the GMCs is soft copper. Dave (my plumber) has worked on my coach and has had experience with RVs. If Jess was looking to replumb the whole coach then I would agree with you, but for a quick fix to get Jess back in the game.........

jim galbavy
Re: [GMCnet] Copper Line Problem [message #104893 is a reply to message #104880] Tue, 02 November 2010 21:34 Go to previous message
Jiffyjet2 is currently offline  Jiffyjet2   United States
Messages: 86
Registered: November 2008
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Member
Thanks again for the info. I wasn't aware of the soft copper/hard copper issue. I bought some, but now I'll need to back up and see what I bought, since I'm using a flare at one end and a compression at the other. I think I have the soft stuff since it's the same diameter as the old stuff, we'll see.
Jess Marker
'74 Canyon Lands "the Great Pumpkin"
Tacoma, WA


Jess '74 Canyonlands "the Great Pumpkin" Tacoma, Washington
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