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Re: [GMCnet] 1 ton question [message #268117 is a reply to message #268114] Tue, 23 December 2014 20:15 Go to previous messageGo to previous message
James Hupy is currently offline  James Hupy   United States
Messages: 6806
Registered: May 2010
Karma:
Senior Member
A further note on the 1 ton knuckles. The ball joint tapers are all correct
because we are using 1 ton ball joints. Where there has been an occasional
fitment issue has been on the tie rod joints. SOME, BUT NOT ALL, of the
knuckles are thicker in the area where the joint is located, and the GMC
tie rod end threaded portion is quite short. Manny has a workaround for
this. He uses a tapered reamer that is the same as the joint, and just
reams the bore a bit deeper. This allows the joint to seat further up,
giving more access to the threaded portion of the joint. It is a critical
reaming operation, and the stock joints vary a bit. So, the castellated nut
and the drilled cotter pin hole sometimes does not index. In those cases,
I fit a distressed nut. They are still torqued to the same value as the
castellated nut, and because I am a belt and suspenders kind of guy, I use
blue threadlocker as well.
Jim Hupy
Salem, Or
78 Gmc Royale 403
On Dec 23, 2014 5:24 PM, "KB" wrote:

> KB wrote on Tue, 23 December 2014 17:14
>> Manny reams the 1ton knuckles so they have the correct taper. He had a
> special reamer tool made just for this.
>> So, if it's a Manny 1-ton kit, the taper shouldn't be an issue.
>>
>> Karen
>> 1975 26
>
>
> I should qualify that: shouldn't be an issue if the reamed depth is
> correct (as per Bill's drawing). If Manny did it, it's likely correct
> since he's done a zillion of them and has a special tool for the job.
> It is my understanding some of the other kits didn't have the knuckles
> reamed, so the taper could be an issue.
>
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