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Re: [GMCnet] [GMCMH-EFI] speaking of alternators... [message #322132] Tue, 15 August 2017 09:05 Go to next message
powerjon is currently offline  powerjon   United States
Messages: 2446
Registered: January 2004
Karma: 5
Senior Member
Sean,
The use of dual belts has become a common practice since many of us have upgraded to alternators with increased outputs, 100A, 130A and larger. I run a 200A HEHR Powerline alternator and Isolator. I find it strange that you're loosing so many alternator belts. I ran my 100A alternator ( AZ DL-7157 ) for almost a decade without loosing any belts. The 200A I have installed is a dual belt system. Some have started using the GM CS-130 alternator (Gary K.) The best place that you can get the dual pulley is Jim K.

http://www.appliedgmc.com/prod.itml/icOid/776


You may also find them at some of the big box stores or an Alternator Rebuild Shop.

Just buy your belts as pairs and replace as pairs if you have to replace. Never just change one and the belts stretch in use over the life of the belt.

JR Wright
GMC Great Laker MHC
GMC Eastern States Charter Member
GMCGL Tech Editor
GMCMI
78 GMC Buskirk 30’ Stretch
1975 GMC Avion (Under Reconstruction)
Michigan


> On Aug 15, 2017, at 7:50 AM, Sean Rupp wrote:
>
> I made a run last weekend and blew the belt on the alternator again. I carry a spare alt and belt but the last few years I have been going through a lot of them. Dry camping at races drains my battery and then it pulls to hard when I leave and snaps a belt. Is there a double pulley setup available for these or should I put on a smaller alt so it doesn’t pull so much when it is down on voltage? The Fuel injection really does not work well once the alternator quits. I just fired up the gen and drove home with it running to keep the batteries up since I was only a couple hours from home. Just looking for a better way to keep it it all working. I should have run the gen more over the weekend but I really don’t like hearing it run very long.
>


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J.R. Wright
GMC GreatLaker
GMC Eastern States
GMCMI
78 30' Buskirk Stretch
75 Avion Under Reconstruction
Michigan
Re: [GMCnet] [GMCMH-EFI] speaking of alternators... [message #322134 is a reply to message #322132] Tue, 15 August 2017 09:48 Go to previous messageGo to next message
jimk is currently offline  jimk   United States
Messages: 6734
Registered: July 2006
Location: Belmont, CA
Karma: 9
Senior Member
There is a little procedure you need to do to make the 2 belt system work
better.
Push the PS pump all the way out and lock it there first, this will give
the PS pump pulley more degree of wrap.
Also know that new belts will stretch after install and might need to
retighten after 200 miles.
Don't waste your time on picking on the width is a belt as that is not as
important as proper tension.



On Tue, Aug 15, 2017 at 7:05 AM, John Wright wrote:

> Sean,
> The use of dual belts has become a common practice since many of us have
> upgraded to alternators with increased outputs, 100A, 130A and larger. I
> run a 200A HEHR Powerline alternator and Isolator. I find it strange that
> you're loosing so many alternator belts. I ran my 100A alternator ( AZ
> DL-7157 ) for almost a decade without loosing any belts. The 200A I have
> installed is a dual belt system. Some have started using the GM CS-130
> alternator (Gary K.) The best place that you can get the dual pulley is Jim
> K.
>
> http://www.appliedgmc.com/prod.itml/icOid/776
>
>
> You may also find them at some of the big box stores or an Alternator
> Rebuild Shop.
>
> Just buy your belts as pairs and replace as pairs if you have to replace.
> Never just change one and the belts stretch in use over the life of the
> belt.
>
> JR Wright
> GMC Great Laker MHC
> GMC Eastern States Charter Member
> GMCGL Tech Editor
> GMCMI
> 78 GMC Buskirk 30’ Stretch
> 1975 GMC Avion (Under Reconstruction)
> Michigan
>
>
>> On Aug 15, 2017, at 7:50 AM, Sean Rupp wrote:
>>
>> I made a run last weekend and blew the belt on the alternator again. I
> carry a spare alt and belt but the last few years I have been going through
> a lot of them. Dry camping at races drains my battery and then it pulls to
> hard when I leave and snaps a belt. Is there a double pulley setup
> available for these or should I put on a smaller alt so it doesn’t pull so
> much when it is down on voltage? The Fuel injection really does not work
> well once the alternator quits. I just fired up the gen and drove home
> with it running to keep the batteries up since I was only a couple hours
> from home. Just looking for a better way to keep it it all working. I
> should have run the gen more over the weekend but I really don’t like
> hearing it run very long.
>>
>
>
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>



--
Jim Kanomata
Applied/GMC, Newark,CA
jimk@appliedairfilters.com
http://www.appliedgmc.com
1-800-752-7502
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Jim Kanomata
Applied/GMC
jimk@appliedairfilters.com
www.appliedgmc.com
1-800-752-7502
Re: [GMCnet] [GMCMH-EFI] speaking of alternators... [message #322141 is a reply to message #322132] Tue, 15 August 2017 11:07 Go to previous messageGo to next message
jhbridges is currently offline  jhbridges   United States
Messages: 8412
Registered: May 2011
Location: Braselton ga
Karma: -74
Senior Member
I run 100A alternators on both coaches without belt problems, as long as they're tensioned correctly. I failed all three on the 23' due to a water pump failure but never from slipping/breaking.

--johnny


Foolish Carriage, 76 26' Eleganza(?) with beaucoup mods and add - ons. Braselton, Ga. I forgive them all, save those who hurt the dogs. They must answer to me in hell
Re: [GMCnet] [GMCMH-EFI] speaking of alternators... [message #322153 is a reply to message #322141] Tue, 15 August 2017 13:50 Go to previous messageGo to next message
Justin Brady is currently offline  Justin Brady   United States
Messages: 769
Registered: April 2015
Location: Bell Buckle, TN
Karma: 11
Senior Member
Sounds like it's time for solar!


Justin Brady http://www.thegmcrv.com/ 1976 Palm Beach 455
Re: [GMCnet] [GMCMH-EFI] speaking of alternators... [message #322155 is a reply to message #322153] Tue, 15 August 2017 14:16 Go to previous messageGo to next message
James Hupy is currently offline  James Hupy   United States
Messages: 6806
Registered: May 2010
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Senior Member
You need the roof area of three coaches to replace NORMAL use ( heat, vent,
cooking, food cooling) in a GMC with solar. Jus' sayin'.
Jim Hupy
Salem, Or
78 GMC ROYALE 403

On Aug 15, 2017 12:07 PM, "Justin Brady" wrote:

> Sounds like it's time for solar!
>
> --
> Justin Brady
> http://www.thegmcrv.com/
> 1976 Palm Beach 455
>
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Re: [GMCnet] [GMCMH-EFI] speaking of alternators... [message #322156 is a reply to message #322155] Tue, 15 August 2017 14:47 Go to previous messageGo to next message
Justin Brady is currently offline  Justin Brady   United States
Messages: 769
Registered: April 2015
Location: Bell Buckle, TN
Karma: 11
Senior Member
Only if you wanted it to do everything.
I'm saying as a supplement.
My coach is set up with generator, propane, house bank AND solar.
Unless I want the ac I never have to use the generator.
200 watts of solar will keep your batteries full all day long even when you're using the coach.
I can run the fantastic fan full blast, the stereo full blast, and all the lights on all day and still have 100% battery at nightfall.

Come daylight the batteries start recharging. By 10am or so I'm usually back to full charge.

Point is, if he tossed a couple panels on the roof he would stay charged all weekend and not have to rely on the alternator to recharge when hitting the road.


Justin Brady http://www.thegmcrv.com/ 1976 Palm Beach 455
Re: [GMCnet] [GMCMH-EFI] speaking of alternators... [message #322157 is a reply to message #322156] Tue, 15 August 2017 14:49 Go to previous messageGo to next message
Justin Brady is currently offline  Justin Brady   United States
Messages: 769
Registered: April 2015
Location: Bell Buckle, TN
Karma: 11
Senior Member
Just for reference in my GMC I can go 4 weeks on nothing but solar and propane. That's full time living. And that's only 200watts of panels.
Fridge, water heater, stove, stereo, lights, fan etc. Everything but AC.


Justin Brady http://www.thegmcrv.com/ 1976 Palm Beach 455
Re: [GMCnet] [GMCMH-EFI] speaking of alternators... [message #322158 is a reply to message #322155] Tue, 15 August 2017 14:48 Go to previous messageGo to next message
sgltrac is currently offline  sgltrac   United States
Messages: 2797
Registered: April 2011
Karma: 1
Senior Member
If you choose to run a 100 amp alternator in place of an 80 amp make sure
you have a 100 amp isolator as a 100 amp alternator can burn up an 80 amp
isolator.

Sully
77 eleganza 2
Seattle

On Tue, Aug 15, 2017 at 12:17 PM James Hupy wrote:

> You need the roof area of three coaches to replace NORMAL use ( heat, vent,
> cooking, food cooling) in a GMC with solar. Jus' sayin'.
> Jim Hupy
> Salem, Or
> 78 GMC ROYALE 403
>
> On Aug 15, 2017 12:07 PM, "Justin Brady" wrote:
>
>> Sounds like it's time for solar!
>>
>> --
>> Justin Brady
>> http://www.thegmcrv.com/
>> 1976 Palm Beach 455
>>
>> _______________________________________________
>> GMCnet mailing list
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>>
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Sully 77 Royale basket case. Future motorhome land speed record holder(bucket list) Seattle, Wa.
Re: [GMCnet] [GMCMH-EFI] speaking of alternators... [message #322160 is a reply to message #322158] Tue, 15 August 2017 16:39 Go to previous messageGo to next message
Ken Burton is currently offline  Ken Burton   United States
Messages: 10030
Registered: January 2004
Location: Hebron, Indiana
Karma: 10
Senior Member
In theory that is true but...

A 100 amp alternator will seldom put out 100 amps. If will do it when it is cold and if there is enough of a load but cold batteries do not take much of a load until they warm up. Even if it did put out 100, all 100 amps would have to go to one side. (either engine or house but not both. I have had a 100 amp alternator for over 12 years with an 80 amp isolator. I bought a 120 amp isolator to replace the 80 but I never had the old one go bad. It has been so long ago that I do not remember where I put the replacement. If it worries you replace it or keep a new one as a spare.

The biggest advantage of a 100 amp alternator is it will put out more current at an idle or at lower speeds.


Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana
Re: [GMCnet] [GMCMH-EFI] speaking of alternators... [message #322171 is a reply to message #322160] Tue, 15 August 2017 18:51 Go to previous messageGo to next message
sgltrac is currently offline  sgltrac   United States
Messages: 2797
Registered: April 2011
Karma: 1
Senior Member
I must be really lucky then. I put in a 100 amp alternator and smoked my 80
amp isolator very shortly after.

Sully
77 eleganza 2
Seattle

On Tue, Aug 15, 2017 at 2:39 PM, Ken Burton wrote:

> In theory that is true but...
>
> A 100 amp alternator will seldom put out 100 amps. If will do it when it
> is cold and if there is enough of a load but cold batteries do not take much
> of a load until they warm up. Even if it did put out 100, all 100 amps
> would have to go to one side. (either engine or house but not both. I have
> had a 100 amp alternator for over 12 years with an 80 amp isolator. I
> bought a 120 amp isolator to replace the 80 but I never had the old one go
> bad.
> It has been so long ago that I do not remember where I put the
> replacement. If it worries you replace it or keep a new one as a spare.
>
> The biggest advantage of a 100 amp alternator is it will put out more
> current at an idle or at lower speeds.
> --
> Ken Burton - N9KB
> 76 Palm Beach
> Hebron, Indiana
>
> _______________________________________________
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Sully 77 Royale basket case. Future motorhome land speed record holder(bucket list) Seattle, Wa.
Re: [GMCnet] [GMCMH-EFI] speaking of alternators... [message #322172 is a reply to message #322171] Tue, 15 August 2017 19:16 Go to previous messageGo to next message
James Hupy is currently offline  James Hupy   United States
Messages: 6806
Registered: May 2010
Karma: -62
Senior Member
Me too. If I upgrade a charging system with a 100 amp alternator, I also
increase the size of the conductor to the isolator. I just automatically
replace the isolator. If the conductors to the boost solenoid are
questionable, I up size them also. That crap, for the most part, is in
need of attention anyway.
Jim Hupy
Salem, Or
78 GMC ROYALE 403
Jim Hupy

On Aug 15, 2017 4:52 PM, "Todd Sullivan" wrote:

> I must be really lucky then. I put in a 100 amp alternator and smoked my 80
> amp isolator very shortly after.
>
> Sully
> 77 eleganza 2
> Seattle
>
> On Tue, Aug 15, 2017 at 2:39 PM, Ken Burton wrote:
>
>> In theory that is true but...
>>
>> A 100 amp alternator will seldom put out 100 amps. If will do it when it
>> is cold and if there is enough of a load but cold batteries do not take
> much
>> of a load until they warm up. Even if it did put out 100, all 100 amps
>> would have to go to one side. (either engine or house but not both. I
> have
>> had a 100 amp alternator for over 12 years with an 80 amp isolator. I
>> bought a 120 amp isolator to replace the 80 but I never had the old one
> go
>> bad.
>> It has been so long ago that I do not remember where I put the
>> replacement. If it worries you replace it or keep a new one as a spare.
>>
>> The biggest advantage of a 100 amp alternator is it will put out more
>> current at an idle or at lower speeds.
>> --
>> Ken Burton - N9KB
>> 76 Palm Beach
>> Hebron, Indiana
>>
>> _______________________________________________
>> GMCnet mailing list
>> Unsubscribe or Change List Options:
>> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>>
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Re: [GMCnet] [GMCMH-EFI] speaking of alternators... [message #322173 is a reply to message #322171] Tue, 15 August 2017 19:41 Go to previous messageGo to next message
Matt Colie is currently offline  Matt Colie   United States
Messages: 8547
Registered: March 2007
Location: S.E. Michigan
Karma: 7
Senior Member
Ken,

As usual, what you wrote is accurate - for the larger part.
But,
There is the case of the GMC 23s with the house bank in the front. Then, someone upsized the cables from the isolator and to ground as #4 AWG. So, when departing from a weekend of dry camping (with the OE reefer) the alternator belt will squeal and get a surface glaze that makes it even worse than it was.

And I am thinking, "It is an old design 80 amp alternator, what is going on??"

I got a new belt and reset the experiment at home. This time with a Bell current probe attached to a Fluke....

Fire up!!
What The ??
Squeal !! 96 Amps out of the machine and all of 80 to the House Bank.?
!Shut it Down.! Lets not do that again. That started the dual belt plan.

We go back on shore power and guess what??
Nothing, that's what. And that is with a PD 9145.
The best it would do was 27 amps into a 60% house bank. (So much for the 45 rating.)
Shortly after I got the coach (and fried the first of 2 4Ds), I replaced the buzz box with a PD9145w/wizard.

It turned out that the culprit here was the #10SAE (~9.4AWG) from the back to the front that not only supplies all the house electric to the fuse panel in the back but is expected to do the reverse to recover the house bank from the buzzbox. At only 27 amps, the voltage drop between the PD9145 and the bank was 0.8V. So available charge E was only 13.6.

This story could go on a lot longer and there are actually many parts of this that have been condensed. I would love to have you think I got all of this figured out this fast.

Matt


Matt & Mary Colie - Chaumière -'73 Glacier 23 - Members GMCMI, GMCGL, GMCES
Electronically Controlled Quiet Engine Cooling Fan with OE Rear Drum Brakes with Applied Control Arms
SE Michigan - Near DTW - Twixt A2 and Detroit
Re: [GMCnet] [GMCMH-EFI] speaking of alternators... [message #322174 is a reply to message #322173] Tue, 15 August 2017 21:46 Go to previous messageGo to next message
jimk is currently offline  jimk   United States
Messages: 6734
Registered: July 2006
Location: Belmont, CA
Karma: 9
Senior Member
Solar is great when the weather is great. When the dark clouds stay around,
your not going to be singing the same tune.
We have installed 200 watt kits and found they are great only when weather
is good.
Always keep your generator as a stand by like the spare tire.

On Tue, Aug 15, 2017 at 5:41 PM, Matt Colie wrote:

> Ken,
>
> As usual, what you wrote is accurate - for the larger part.
> But,
> There is the case of the GMC 23s with the house bank in the front. Then,
> someone upsized the cables from the isolator and to ground as #4 AWG. So,
> when departing from a weekend of dry camping (with the OE reefer) the
> alternator belt will squeal and get a surface glaze that makes it even worse
> than it was.
>
> And I am thinking, "It is an old design 80 amp alternator, what is going
> on??"
>
> I got a new belt and reset the experiment at home. This time with a Bell
> current probe attached to a Fluke....
>
> Fire up!!
> What The ??
> Squeal !! 96 Amps out of the machine and all of 80 to the House Bank.?
> !Shut it Down.! Lets not do that again. That started the dual belt plan.
>
> We go back on shore power and guess what??
> Nothing, that's what. And that is with a PD 9145.
> The best it would do was 27 amps into a 60% house bank. (So much for the
> 45 rating.)
> Shortly after I got the coach (and fried the first of 2 4Ds), I replaced
> the buzz box with a PD9145w/wizard.
>
> It turned out that the culprit here was the #10SAE (~9.4AWG) from the back
> to the front that not only supplies all the house electric to the fuse
> panel in the back but is expected to do the reverse to recover the house
> bank from the buzzbox. At only 27 amps, the voltage drop between the PD9145
> and the bank was 0.8V. So available charge E was only 13.6.
>
> This story could go on a lot longer and there are actually many parts of
> this that have been condensed. I would love to have you think I got all of
> this figured out this fast.
>
> Matt
> --
> Matt & Mary Colie - '73 Glacier 23 - Members GMCMI, GMCGL, GMCES
> Electronically Controlled Quiet Engine Cooling Fan
> OE Rear Drum Brakes with Applied Control Arms
> SE Michigan - Twixt A2 and Detroit
>
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>



--
Jim Kanomata
Applied/GMC, Newark,CA
jimk@appliedairfilters.com
http://www.appliedgmc.com
1-800-752-7502
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Jim Kanomata
Applied/GMC
jimk@appliedairfilters.com
www.appliedgmc.com
1-800-752-7502
Re: [GMCnet] [GMCMH-EFI] speaking of alternators... [message #322179 is a reply to message #322171] Wed, 16 August 2017 00:04 Go to previous messageGo to next message
Ken Burton is currently offline  Ken Burton   United States
Messages: 10030
Registered: January 2004
Location: Hebron, Indiana
Karma: 10
Senior Member
The OEM wiring which is 10 ga is a little wimpy to pull 80 amps through. Any voltage loss in that short wire is made up by the remote sensing in the alternator so that is not an issue but getting warm might be. I left my 10 ga. wire installed and added a 8 gauge wire in parallel. I chose that wire because it was free. It came off of a spool of high temperature furnace wire used in the local steel mills.

On GMCs with rear mounted house batteries, there is a 50 or 60 amp CB inline so it is impossible for the house battery system to draw anything higher than 50 or 60 amps off of the alternator. I do not believe there is a CB inline on front battery coaches. I'll have to go pull a wiring diagram on one to see for sure.


Ken Burton - N9KB
76 Palm Beach
Hebron, Indiana
Re: [GMCnet] [GMCMH-EFI] speaking of alternators... [message #322180 is a reply to message #322174] Wed, 16 August 2017 02:21 Go to previous messageGo to next message
johnd01 is currently offline  johnd01   United States
Messages: 354
Registered: July 2017
Location: Sacrameot
Karma: -1
Senior Member
1How much solar can we mount on our GMC?
If you really want to commit to solar, it is possible to mount from 6 to 8
SolarWorld 350 XL mono solar panels (79x40 inches with mounting hardware).
Mount the panels on rails just over the roof air conditioners. 8 x 350 =
3600 yaaa but if you get 2500 watts from the charge controller, you will be
doing really well. The other factors come into play are how much of it do
you need now and how much do you need to store for later. A 2500 watt
system should be able to generate 15,000-watt hours per good sunny day.
How many days do you want to store?
If you stay with 12 volts 15,000/12 = 1,250 usable amper hours per day.
Lead acid batteries need to use 50% of name plate rating or less so you
need 2500 AH/day using a 4 to 6-hour charge/discharge rate.
If you plan on doing this with 6-volt CG2 golf cart batteries, 50 would be
a possible number, two series groups of 25 in parallel. It 'd be good to
use the 100-hour rate, but the peak Sun power does not last 20 to 100
hours. If you are planning on a multi-day battery array maximum current
does not have to be increased unless you plan on having a heavy discharge
load. Now that the first-day current is taken care of the second day does
not need another 50 batteries. I did not do the math but adding 30 more
batteries should come close to a 2-day storage solution. Anyone for a
trailer to carry the batteries?
The battery sizing is based on storing all the power the maximum array can
produce in a day. If you are using some of the power, you will not have
enough energy to fully charge a dischared battery in a day. If you do not
have enough battery, the charge controller will not harvest all the
available energy. A lithium battery system becomes very attractive before
we get to 80 CG2 batteries.
By adding a soft start circuit to your air conditioner and using the solar
array as well as some battery it is possible to run an air conditioner some
of the time. An additional side effect is the solar cells act as a shade
for RV roof. It is surprising how much cooler it is under a solar array
than it is in the hot sun.
As a side note, standard home roof and ground mount systems have to
withstand 100 MPH wind gusts from the least favorable direction, and they
are at an angle rather than flat.

Disclosure:
I designed and installed my home solar system using three different
ratings of the SolarWorld XL mono panels. As time went on the panel ratings
increased and the price decreased. The panel name plate ratings total 9180
watts DC and the YC500A inverters name plate rating total 7000 watts. There
are times the inverters cannot harvest all the energy the panels produce.
Today my system generated 52590 Watt hours with a peak of 7150 watts at
2:01 PM. July's ouput was 1.6MWh, and I paid $1.05 for energy. I do not
have any direct experience with charge controlers.

On Tue, Aug 15, 2017 at 7:46 PM, Jim Kanomata wrote:

> Solar is great when the weather is great. When the dark clouds stay around,
> your not going to be singing the same tune.
> We have installed 200 watt kits and found they are great only when weather
> is good.
> Always keep your generator as a stand by like the spare tire.
>
> On Tue, Aug 15, 2017 at 5:41 PM, Matt Colie wrote:
>
>> Ken,
>>
>> As usual, what you wrote is accurate - for the larger part.
>> But,
>> There is the case of the GMC 23s with the house bank in the front. Then,
>> someone upsized the cables from the isolator and to ground as #4 AWG.
> So,
>> when departing from a weekend of dry camping (with the OE reefer) the
>> alternator belt will squeal and get a surface glaze that makes it even
> worse
>> than it was.
>>
>> And I am thinking, "It is an old design 80 amp alternator, what is going
>> on??"
>>
>> I got a new belt and reset the experiment at home. This time with a Bell
>> current probe attached to a Fluke....
>>
>> Fire up!!
>> What The ??
>> Squeal !! 96 Amps out of the machine and all of 80 to the House Bank.?
>> !Shut it Down.! Lets not do that again. That started the dual belt
> plan.
>>
>> We go back on shore power and guess what??
>> Nothing, that's what. And that is with a PD 9145.
>> The best it would do was 27 amps into a 60% house bank. (So much for the
>> 45 rating.)
>> Shortly after I got the coach (and fried the first of 2 4Ds), I replaced
>> the buzz box with a PD9145w/wizard.
>>
>> It turned out that the culprit here was the #10SAE (~9.4AWG) from the
> back
>> to the front that not only supplies all the house electric to the fuse
>> panel in the back but is expected to do the reverse to recover the house
>> bank from the buzzbox. At only 27 amps, the voltage drop between the
> PD9145
>> and the bank was 0.8V. So available charge E was only 13.6.
>>
>> This story could go on a lot longer and there are actually many parts of
>> this that have been condensed. I would love to have you think I got all
> of
>> this figured out this fast.
>>
>> Matt
>> --
>> Matt & Mary Colie - '73 Glacier 23 - Members GMCMI, GMCGL, GMCES
>> Electronically Controlled Quiet Engine Cooling Fan
>> OE Rear Drum Brakes with Applied Control Arms
>> SE Michigan - Twixt A2 and Detroit
>>
>> _______________________________________________
>> GMCnet mailing list
>> Unsubscribe or Change List Options:
>> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>>
>
>
>
> --
> Jim Kanomata
> Applied/GMC, Newark,CA
> jimk@appliedairfilters.com
> http://www.appliedgmc.com
> 1-800-752-7502
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>



--

*John Phillips*
_______________________________________________
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Unsubscribe or Change List Options:
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Johnd01 John Phillips Avion A2600 TZE064V101164 Rancho Cordova, CA (Sacramento)
Re: [GMCnet] [GMCMH-EFI] speaking of alternators... [message #322184 is a reply to message #322180] Wed, 16 August 2017 06:26 Go to previous messageGo to next message
Ronald Pottol is currently offline  Ronald Pottol   United States
Messages: 505
Registered: September 2012
Location: Redwood City, California
Karma: -2
Senior Member
I'm going with 6 175w panels, 60x30 inches, canted out to match the curve
of the roof, I'll be able to tilt them inward to match the sun (so, the
sunny side should normally have enough tilt to be ok, the other side will
need to be tilted in rather than out). I have a DC air conditioner, that
puts out about 9k btu and uses about 600w of 12v DC. We shall see how it
goes. I'm only going to go with 200Ah of batteries, as the power is for
running the AC, and I don't plan on having a TV (laptops and fans, mostly,
for usage).

On Wed, Aug 16, 2017 at 12:21 AM, John Phillips
wrote:

> 1How much solar can we mount on our GMC?
> If you really want to commit to solar, it is possible to mount from 6 to 8
> SolarWorld 350 XL mono solar panels (79x40 inches with mounting hardware).
> Mount the panels on rails just over the roof air conditioners. 8 x 350 =
> 3600 yaaa but if you get 2500 watts from the charge controller, you will be
> doing really well. The other factors come into play are how much of it do
> you need now and how much do you need to store for later. A 2500 watt
> system should be able to generate 15,000-watt hours per good sunny day.
> How many days do you want to store?
> If you stay with 12 volts 15,000/12 = 1,250 usable amper hours per day.
> Lead acid batteries need to use 50% of name plate rating or less so you
> need 2500 AH/day using a 4 to 6-hour charge/discharge rate.
> If you plan on doing this with 6-volt CG2 golf cart batteries, 50 would be
> a possible number, two series groups of 25 in parallel. It 'd be good to
> use the 100-hour rate, but the peak Sun power does not last 20 to 100
> hours. If you are planning on a multi-day battery array maximum current
> does not have to be increased unless you plan on having a heavy discharge
> load. Now that the first-day current is taken care of the second day does
> not need another 50 batteries. I did not do the math but adding 30 more
> batteries should come close to a 2-day storage solution. Anyone for a
> trailer to carry the batteries?
> The battery sizing is based on storing all the power the maximum array can
> produce in a day. If you are using some of the power, you will not have
> enough energy to fully charge a dischared battery in a day. If you do not
> have enough battery, the charge controller will not harvest all the
> available energy. A lithium battery system becomes very attractive before
> we get to 80 CG2 batteries.
> By adding a soft start circuit to your air conditioner and using the solar
> array as well as some battery it is possible to run an air conditioner some
> of the time. An additional side effect is the solar cells act as a shade
> for RV roof. It is surprising how much cooler it is under a solar array
> than it is in the hot sun.
> As a side note, standard home roof and ground mount systems have to
> withstand 100 MPH wind gusts from the least favorable direction, and they
> are at an angle rather than flat.
>
> Disclosure:
> I designed and installed my home solar system using three different
> ratings of the SolarWorld XL mono panels. As time went on the panel ratings
> increased and the price decreased. The panel name plate ratings total 9180
> watts DC and the YC500A inverters name plate rating total 7000 watts. There
> are times the inverters cannot harvest all the energy the panels produce.
> Today my system generated 52590 Watt hours with a peak of 7150 watts at
> 2:01 PM. July's ouput was 1.6MWh, and I paid $1.05 for energy. I do not
> have any direct experience with charge controlers.
>
> On Tue, Aug 15, 2017 at 7:46 PM, Jim Kanomata
> wrote:
>
>> Solar is great when the weather is great. When the dark clouds stay
> around,
>> your not going to be singing the same tune.
>> We have installed 200 watt kits and found they are great only when
> weather
>> is good.
>> Always keep your generator as a stand by like the spare tire.
>>
>> On Tue, Aug 15, 2017 at 5:41 PM, Matt Colie
> wrote:
>>
>>> Ken,
>>>
>>> As usual, what you wrote is accurate - for the larger part.
>>> But,
>>> There is the case of the GMC 23s with the house bank in the front.
> Then,
>>> someone upsized the cables from the isolator and to ground as #4 AWG.
>> So,
>>> when departing from a weekend of dry camping (with the OE reefer) the
>>> alternator belt will squeal and get a surface glaze that makes it even
>> worse
>>> than it was.
>>>
>>> And I am thinking, "It is an old design 80 amp alternator, what is
> going
>>> on??"
>>>
>>> I got a new belt and reset the experiment at home. This time with a
> Bell
>>> current probe attached to a Fluke....
>>>
>>> Fire up!!
>>> What The ??
>>> Squeal !! 96 Amps out of the machine and all of 80 to the House Bank.?
>>> !Shut it Down.! Lets not do that again. That started the dual belt
>> plan.
>>>
>>> We go back on shore power and guess what??
>>> Nothing, that's what. And that is with a PD 9145.
>>> The best it would do was 27 amps into a 60% house bank. (So much for
> the
>>> 45 rating.)
>>> Shortly after I got the coach (and fried the first of 2 4Ds), I
> replaced
>>> the buzz box with a PD9145w/wizard.
>>>
>>> It turned out that the culprit here was the #10SAE (~9.4AWG) from the
>> back
>>> to the front that not only supplies all the house electric to the fuse
>>> panel in the back but is expected to do the reverse to recover the
> house
>>> bank from the buzzbox. At only 27 amps, the voltage drop between the
>> PD9145
>>> and the bank was 0.8V. So available charge E was only 13.6.
>>>
>>> This story could go on a lot longer and there are actually many parts
> of
>>> this that have been condensed. I would love to have you think I got
> all
>> of
>>> this figured out this fast.
>>>
>>> Matt
>>> --
>>> Matt & Mary Colie - '73 Glacier 23 - Members GMCMI, GMCGL, GMCES
>>> Electronically Controlled Quiet Engine Cooling Fan
>>> OE Rear Drum Brakes with Applied Control Arms
>>> SE Michigan - Twixt A2 and Detroit
>>>
>>> _______________________________________________
>>> GMCnet mailing list
>>> Unsubscribe or Change List Options:
>>> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>>>
>>
>>
>>
>> --
>> Jim Kanomata
>> Applied/GMC, Newark,CA
>> jimk@appliedairfilters.com
>> http://www.appliedgmc.com
>> 1-800-752-7502
>> _______________________________________________
>> GMCnet mailing list
>> Unsubscribe or Change List Options:
>> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>>
>
>
>
> --
>
> *John Phillips*
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>



--
Plato seems wrong to me today.
_______________________________________________
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Unsubscribe or Change List Options:
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1973 26' GM outfitted
Re: [GMCnet] [GMCMH-EFI] speaking of alternators... [message #322188 is a reply to message #322184] Wed, 16 August 2017 07:23 Go to previous messageGo to next message
USAussie is currently offline  USAussie   United States
Messages: 15912
Registered: July 2007
Location: Sydney, Australia
Karma: 6
Senior Member
Ron,

Details on the DC / AC please.

As a BIG AC / DC fan that's ironic!

Regards,
Rob M.
The Pedantic Mechanic
Sydney, Australia
AUS '75 Avion - The Blue Streak TZE365V100428
USA '75 Avion - Double Trouble TZE365V100426
USA '77 Kingsley - TZE 267V100808


-----Original Message-----
From: Gmclist [mailto:gmclist-bounces@list.gmcnet.org] On Behalf Of Ronald Pottol
Sent: Wednesday, August 16, 2017 9:27 PM
To: gmclist@list.gmcnet.org
Subject: Re: [GMCnet] [GMCMH-EFI] speaking of alternators...

I'm going with 6 175w panels, 60x30 inches, canted out to match the curve
of the roof, I'll be able to tilt them inward to match the sun (so, the
sunny side should normally have enough tilt to be ok, the other side will
need to be tilted in rather than out). I have a DC air conditioner, that
puts out about 9k btu and uses about 600w of 12v DC. We shall see how it
goes. I'm only going to go with 200Ah of batteries, as the power is for
running the AC, and I don't plan on having a TV (laptops and fans, mostly,
for usage).

On Wed, Aug 16, 2017 at 12:21 AM, John Phillips
wrote:

> 1How much solar can we mount on our GMC?
> If you really want to commit to solar, it is possible to mount from 6 to 8
> SolarWorld 350 XL mono solar panels (79x40 inches with mounting hardware).
> Mount the panels on rails just over the roof air conditioners. 8 x 350 =
> 3600 yaaa but if you get 2500 watts from the charge controller, you will be
> doing really well. The other factors come into play are how much of it do
> you need now and how much do you need to store for later. A 2500 watt
> system should be able to generate 15,000-watt hours per good sunny day.
> How many days do you want to store?
> If you stay with 12 volts 15,000/12 = 1,250 usable amper hours per day.
> Lead acid batteries need to use 50% of name plate rating or less so you
> need 2500 AH/day using a 4 to 6-hour charge/discharge rate.
> If you plan on doing this with 6-volt CG2 golf cart batteries, 50 would be
> a possible number, two series groups of 25 in parallel. It 'd be good to
> use the 100-hour rate, but the peak Sun power does not last 20 to 100
> hours. If you are planning on a multi-day battery array maximum current
> does not have to be increased unless you plan on having a heavy discharge
> load. Now that the first-day current is taken care of the second day does
> not need another 50 batteries. I did not do the math but adding 30 more
> batteries should come close to a 2-day storage solution. Anyone for a
> trailer to carry the batteries?
> The battery sizing is based on storing all the power the maximum array can
> produce in a day. If you are using some of the power, you will not have
> enough energy to fully charge a dischared battery in a day. If you do not
> have enough battery, the charge controller will not harvest all the
> available energy. A lithium battery system becomes very attractive before
> we get to 80 CG2 batteries.
> By adding a soft start circuit to your air conditioner and using the solar
> array as well as some battery it is possible to run an air conditioner some
> of the time. An additional side effect is the solar cells act as a shade
> for RV roof. It is surprising how much cooler it is under a solar array
> than it is in the hot sun.
> As a side note, standard home roof and ground mount systems have to
> withstand 100 MPH wind gusts from the least favorable direction, and they
> are at an angle rather than flat.
>
> Disclosure:
> I designed and installed my home solar system using three different
> ratings of the SolarWorld XL mono panels. As time went on the panel ratings
> increased and the price decreased. The panel name plate ratings total 9180
> watts DC and the YC500A inverters name plate rating total 7000 watts. There
> are times the inverters cannot harvest all the energy the panels produce.
> Today my system generated 52590 Watt hours with a peak of 7150 watts at
> 2:01 PM. July's ouput was 1.6MWh, and I paid $1.05 for energy. I do not
> have any direct experience with charge controlers.
>
> On Tue, Aug 15, 2017 at 7:46 PM, Jim Kanomata
> wrote:
>
>> Solar is great when the weather is great. When the dark clouds stay
> around,
>> your not going to be singing the same tune.
>> We have installed 200 watt kits and found they are great only when
> weather
>> is good.
>> Always keep your generator as a stand by like the spare tire.
>>
>> On Tue, Aug 15, 2017 at 5:41 PM, Matt Colie
> wrote:
>>
>>> Ken,
>>>
>>> As usual, what you wrote is accurate - for the larger part.
>>> But,
>>> There is the case of the GMC 23s with the house bank in the front.
> Then,
>>> someone upsized the cables from the isolator and to ground as #4 AWG.
>> So,
>>> when departing from a weekend of dry camping (with the OE reefer) the
>>> alternator belt will squeal and get a surface glaze that makes it even
>> worse
>>> than it was.
>>>
>>> And I am thinking, "It is an old design 80 amp alternator, what is
> going
>>> on??"
>>>
>>> I got a new belt and reset the experiment at home. This time with a
> Bell
>>> current probe attached to a Fluke....
>>>
>>> Fire up!!
>>> What The ??
>>> Squeal !! 96 Amps out of the machine and all of 80 to the House Bank.?
>>> !Shut it Down.! Lets not do that again. That started the dual belt
>> plan.
>>>
>>> We go back on shore power and guess what??
>>> Nothing, that's what. And that is with a PD 9145.
>>> The best it would do was 27 amps into a 60% house bank. (So much for
> the
>>> 45 rating.)
>>> Shortly after I got the coach (and fried the first of 2 4Ds), I
> replaced
>>> the buzz box with a PD9145w/wizard.
>>>
>>> It turned out that the culprit here was the #10SAE (~9.4AWG) from the
>> back
>>> to the front that not only supplies all the house electric to the fuse
>>> panel in the back but is expected to do the reverse to recover the
> house
>>> bank from the buzzbox. At only 27 amps, the voltage drop between the
>> PD9145
>>> and the bank was 0.8V. So available charge E was only 13.6.
>>>
>>> This story could go on a lot longer and there are actually many parts
> of
>>> this that have been condensed. I would love to have you think I got
> all
>> of
>>> this figured out this fast.
>>>
>>> Matt
>>> --
>>> Matt & Mary Colie - '73 Glacier 23 - Members GMCMI, GMCGL, GMCES
>>> Electronically Controlled Quiet Engine Cooling Fan
>>> OE Rear Drum Brakes with Applied Control Arms
>>> SE Michigan - Twixt A2 and Detroit
>>>
>>> _______________________________________________
>>> GMCnet mailing list
>>> Unsubscribe or Change List Options:
>>> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>>>
>>
>>
>>
>> --
>> Jim Kanomata
>> Applied/GMC, Newark,CA
>> jimk@appliedairfilters.com
>> http://www.appliedgmc.com
>> 1-800-752-7502
>> _______________________________________________
>> GMCnet mailing list
>> Unsubscribe or Change List Options:
>> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>>
>
>
>
> --
>
> *John Phillips*
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>



--
Plato seems wrong to me today.
_______________________________________________
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Unsubscribe or Change List Options:
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_______________________________________________
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Regards, Rob M. (USAussie) The Pedantic Mechanic Sydney, Australia '75 Avion - AUS - The Blue Streak TZE365V100428 '75 Avion - USA - Double Trouble TZE365V100426
Re: [GMCnet] [GMCMH-EFI] speaking of alternators... [message #322191 is a reply to message #322174] Wed, 16 August 2017 09:17 Go to previous messageGo to next message
Justin Brady is currently offline  Justin Brady   United States
Messages: 769
Registered: April 2015
Location: Bell Buckle, TN
Karma: 11
Senior Member
I'll still sing the same tune, because as I said it's a supplement to existing power. I'm not advocating 1600 watts of panels, I'm saying add a couple hundred watts and see how much strain that takes off the alternator on a race weekend.

The whole point of this discussion was the op said he didn't like running the generator all weekend to keep the batteries up, and as a result he's breaking alternator belts due to low house batteries. A very simple solution to fix both problems is a little solar.


Justin Brady http://www.thegmcrv.com/ 1976 Palm Beach 455
Re: [GMCnet] [GMCMH-EFI] speaking of alternators... [message #322192 is a reply to message #322184] Wed, 16 August 2017 09:30 Go to previous message
Hal StClair   United States
Messages: 971
Registered: March 2013
Location: Rio Rancho NM
Karma: -12
Senior Member
Ron,I think,IMHO, you are installing a lot more charging capacity than you can effectively use with 1050 watts generated with only 200AH storage.It's a balancing act for sure with too many unknown variables to design the perfect system, ie system design, amount of sun, shading, not to mention power consumption . But 1050 is a LOT for 200AH.
I know our modest 280 watt, 145AH system seems to work for us. We spent 5 days off grid last week never starting the generator and generated 2-16 amps off the array during the day. Even during extreme cloud cover we were seeing about a 2 amp production. Of course only SAT TV and a 1000 watt inverter idling all day with very limited heater use( high 40's at night) and all LED lighting were used-no AC possible with our system.
Everyone's requirements are different for sure. Good luck.
Hal

Ronald Pottol wrote on Wed, 16 August 2017 05:26
I'm going with 6 175w panels, 60x30 inches, canted out to match the curve
of the roof, I'll be able to tilt them inward to match the sun (so, the
sunny side should normally have enough tilt to be ok, the other side will
need to be tilted in rather than out). I have a DC air conditioner, that
puts out about 9k btu and uses about 600w of 12v DC. We shall see how it
goes. I'm only going to go with 200Ah of batteries, as the power is for
running the AC, and I don't plan on having a TV (laptops and fans, mostly,
for usage).

On Wed, Aug 16, 2017 at 12:21 AM, John Phillips
wrote:

> 1How much solar can we mount on our GMC?
> If you really want to commit to solar, it is possible to mount from 6 to 8
> SolarWorld 350 XL mono solar panels (79x40 inches with mounting hardware).
> Mount the panels on rails just over the roof air conditioners. 8 x 350 =
> 3600 yaaa but if you get 2500 watts from the charge controller, you will be
> doing really well. The other factors come into play are how much of it do
> you need now and how much do you need to store for later. A 2500 watt
> system should be able to generate 15,000-watt hours per good sunny day.
> How many days do you want to store?
> If you stay with 12 volts 15,000/12 = 1,250 usable amper hours per day.
> Lead acid batteries need to use 50% of name plate rating or less so you
> need 2500 AH/day using a 4 to 6-hour charge/discharge rate.
> If you plan on doing this with 6-volt CG2 golf cart batteries, 50 would be
> a possible number, two series groups of 25 in parallel. It 'd be good to
> use the 100-hour rate, but the peak Sun power does not last 20 to 100
> hours. If you are planning on a multi-day battery array maximum current
> does not have to be increased unless you plan on having a heavy discharge
> load. Now that the first-day current is taken care of the second day does
> not need another 50 batteries. I did not do the math but adding 30 more
> batteries should come close to a 2-day storage solution. Anyone for a
> trailer to carry the batteries?
> The battery sizing is based on storing all the power the maximum array can
> produce in a day. If you are using some of the power, you will not have
> enough energy to fully charge a dischared battery in a day. If you do not
> have enough battery, the charge controller will not harvest all the
> available energy. A lithium battery system becomes very attractive before
> we get to 80 CG2 batteries.
> By adding a soft start circuit to your air conditioner and using the solar
> array as well as some battery it is possible to run an air conditioner some
> of the time. An additional side effect is the solar cells act as a shade
> for RV roof. It is surprising how much cooler it is under a solar array
> than it is in the hot sun.
> As a side note, standard home roof and ground mount systems have to
> withstand 100 MPH wind gusts from the least favorable direction, and they
> are at an angle rather than flat.
>
> Disclosure:
> I designed and installed my home solar system using three different
> ratings of the SolarWorld XL mono panels. As time went on the panel ratings
> increased and the price decreased. The panel name plate ratings total 9180
> watts DC and the YC500A inverters name plate rating total 7000 watts. There
> are times the inverters cannot harvest all the energy the panels produce.
> Today my system generated 52590 Watt hours with a peak of 7150 watts at
> 2:01 PM. July's ouput was 1.6MWh, and I paid $1.05 for energy. I do not
> have any direct experience with charge controlers.
>
> On Tue, Aug 15, 2017 at 7:46 PM, Jim Kanomata
> wrote:
>
>> Solar is great when the weather is great. When the dark clouds stay
> around,
>> your not going to be singing the same tune.
>> We have installed 200 watt kits and found they are great only when
> weather
>> is good.
>> Always keep your generator as a stand by like the spare tire.
>>
>> On Tue, Aug 15, 2017 at 5:41 PM, Matt Colie
> wrote:
>>
>>> Ken,
>>>
>>> As usual, what you wrote is accurate - for the larger part.
>>> But,
>>> There is the case of the GMC 23s with the house bank in the front.
> Then,
>>> someone upsized the cables from the isolator and to ground as #4 AWG.
>> So,
>>> when departing from a weekend of dry camping (with the OE reefer) the
>>> alternator belt will squeal and get a surface glaze that makes it even
>> worse
>>> than it was.
>>>
>>> And I am thinking, "It is an old design 80 amp alternator, what is
> going
>>> on??"
>>>
>>> I got a new belt and reset the experiment at home. This time with a
> Bell
>>> current probe attached to a Fluke....
>>>
>>> Fire up!!
>>> What The ??
>>> Squeal !! 96 Amps out of the machine and all of 80 to the House Bank.?
>>> !Shut it Down.! Lets not do that again. That started the dual belt
>> plan.
>>>
>>> We go back on shore power and guess what??
>>> Nothing, that's what. And that is with a PD 9145.
>>> The best it would do was 27 amps into a 60% house bank. (So much for
> the
>>> 45 rating.)
>>> Shortly after I got the coach (and fried the first of 2 4Ds), I
> replaced
>>> the buzz box with a PD9145w/wizard.
>>>
>>> It turned out that the culprit here was the #10SAE (~9.4AWG) from the
>> back
>>> to the front that not only supplies all the house electric to the fuse
>>> panel in the back but is expected to do the reverse to recover the
> house
>>> bank from the buzzbox. At only 27 amps, the voltage drop between the
>> PD9145
>>> and the bank was 0.8V. So available charge E was only 13.6.
>>>
>>> This story could go on a lot longer and there are actually many parts
> of
>>> this that have been condensed. I would love to have you think I got
> all
>> of
>>> this figured out this fast.
>>>
>>> Matt
>>> --
>>> Matt & Mary Colie - '73 Glacier 23 - Members GMCMI, GMCGL, GMCES
>>> Electronically Controlled Quiet Engine Cooling Fan
>>> OE Rear Drum Brakes with Applied Control Arms
>>> SE Michigan - Twixt A2 and Detroit
>>>
>>> _______________________________________________
>>> GMCnet mailing list
>>> Unsubscribe or Change List Options:
>>> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>>>
>>
>>
>>
>> --
>> Jim Kanomata
>> Applied/GMC, Newark,CA
>> jimk@appliedairfilters.com
>> http://www.appliedgmc.com
>> 1-800-752-7502
>> _______________________________________________
>> GMCnet mailing list
>> Unsubscribe or Change List Options:
>> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>>
>
>
>
> --
>
> *John Phillips*
> _______________________________________________
> GMCnet mailing list
> Unsubscribe or Change List Options:
> http://list.gmcnet.org/mailman/listinfo/gmclist_list.gmcnet.org
>



--
Plato seems wrong to me today.
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"I enjoy talking to you. Your mind appeals to me. It resembles my own mind, except you happen to be insane." 1977 Royale 101348, 1977 Royale 101586, Diesel powered, 1974 Eagle Bus 45',w/slideout, Rio Rancho, NM

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